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Mueller Compact Chiller Models CP2-10 and CP2-20

Effective May 15, 2009

Installation and Operation Manual, Part No. 8826238

Revised January 31, 2019

       3.1      INSPECTION

Due to the possibility of equipment damage during shipment, it is recommended that you make a thorough

inspection of all equipment before it is unloaded from the freight carrier. Carefully inspect equipment for hidden

damage. It may be difficult to collect for damage if it is not found prior to unloading. If any damage is found, it is

very important to note the damage on the bill of lading and have the driver sign the bill of lading.

      3.2      LOCATION

When choosing a location for the Mueller compact chiller, consider these items:

Environment:

An indoor location will be necessary where the chiller is protected from freezing temperatures.

Serviceability: 

The chiller should be located with the circulating pump and the electronic temperature

control accessible for service. Keep in mind the chiller will require field connections to the main electrical

supply and the liquid solution reservoir may require a drain for maintenance.

Condensing Units:

The condensing units must be located where they are protected from the environment

and have adequate air flow for the condensers. Be especially cautious for conditions that would allow dust or

oil to enter the condenser.

Efficiency:

Locate the chiller as close to the Mueller Accu-Therm plate cooler as possible. This will improve

efficiency by reducing heat gain and flow restrictions in the chilled liquid solution piping.

      3.3      CHILLED SOLUTION PIPING

The piping between the Mueller compact chiller and the Mueller Accu-Therm plate cooler should be a minimum of

3" Schedule-40 or -80 PVC, stainless steel, or copper pipe. Make any reducer connections at the Accu-Therm and

install a union and shut-off valve in each line for service.

If PVC plastic pipe is used with solutions containing propylene glycol, the manufacturers’ of PVC or CPVC pipe

recommend that Schedule-80 purple primer and Schedule-80 gray adhesive be used. The following procedure

should be used to assemble PVC or CPVC:

1.

Scour primer with a hard bristle brush. It should be alternately applied to the surface of the pipe once and to

the fitting socket twice.

2.

Solvent cement should be applied with a stiff bristle brush while the primer is wet. It should be alternately

applied to the surface of the pipe twice and to the fitting socket once.

IMPORTANT: Galvanized pipe should not be used for applications with propylene glycol, as propylene

glycol can strip the zinc coating from galvanized pipe.

To provide efficient, chilled liquid solution flow to the Accu-Therm plate cooler, utilize long-radius fittings and 45-

degree elbows where possible. A non-absorbent pipe insulation should be installed on both pipes to reduce

sweating and heat gain of the chilled liquid solution piping.

5

Section 3.0 – Installation

Summary of Contents for CP2-10

Page 1: ...Part No 8826238 Effective May 15 2009 Revised January 31 2019 Compact Chiller Models CP2 10 and CP2 20 INSTALLATION AND OPERATION MANUAL...

Page 2: ......

Page 3: ...2 4 Liquid Solution Flow Components 4 2 5 Electrical Components 4 2 6 Control Operation 4 Section 3 0 Installation 3 1 Inspection 5 3 2 Location 5 3 3 Chilled Solution Piping 5 3 5 Condensing Unit In...

Page 4: ...ypical Freezing Points of Aqueous Solution of Dowfrost 8 Section 5 0 Evacuation Charging and Start Up of System 5 1 System Evacuation 9 5 2 System Charging Also Refer to Condensing Unit Manual 9 5 3 S...

Page 5: ...rm Equipment Service Department 1600 West Phelps Street Springfield Missouri 65802 Direct Telephone 1 800 756 5991 Facsimile 1 800 436 2466 Email DFETechService paulmueller com 1 3 SAFETY STATEMENT El...

Page 6: ...Requirements One 1 Mueller CP2 compact chiller Two 2 5 hp or 3 5 hp Mueller E Star HiPerForm OHSE or OESE condensing units or Two 2 9 hp Mueller E Star HiPerForm OHSE or OESE condensing units Refrige...

Page 7: ...ion 2 3 EVAPORATOR The Mueller compact chiller uses two totally enclosed heavy duty stainless steel evaporators that will provide years of trouble free operation when properly installed and controlled...

Page 8: ...again indicating adequate fluid flow This condition indicates that there was a flow restriction and a service technician should be contacted to troubleshoot and repair the cause prior to multiple res...

Page 9: ...ocate the chiller as close to the Mueller Accu Therm plate cooler as possible This will improve efficiency by reducing heat gain and flow restrictions in the chilled liquid solution piping 3 3 CHILLED...

Page 10: ...se with the Mueller compact chiller Table 1 E Star HiPerForm Refrigerant Charge should be followed The table displays only a startup refrigerant charge Normal refrigeration unit startup procedures loc...

Page 11: ...areas that are not submerged 3 Drain the wash solution and fill with 30 50 gallons of lukewarm rinse water 4 Operate the circulating pump for 10 minutes while manually rinsing the reservoir walls that...

Page 12: ...le 2 provides freeze points of Dowfrost solutions at specific concentration percentages Please contact the Mueller Dairy Farm Equipment Service Department for assistance in locating a local Dow Chemic...

Page 13: ...is above the freeze point of the liquid solution or 32 F 2 With the charging line connected to the receiver service valve admit liquid refrigerant into the high side of the system until the flow stop...

Page 14: ...efer to the specific condensing unit manual IMPORTANT Controlled warm water circulation must be maintained through the evaporator to prevent damage caused by freezing when testing the low pressure swi...

Page 15: ......

Page 16: ...1600 West Phelps Street Springfield Missouri 65802 U S A DFE Service 1 800 756 5991 DFETechService paulmueller com 1 800 MUELLER WWW PAULMUELLER COM 2019 Paul Mueller Company 8826238...

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