MTU 12V2000M84, Operating Instructions Manual

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Table of Contents
1 Safety
1.1 Important provisions for all products 5
1.2 Correct use for all products 6
1.3 Personnel and organizational requirements 7
1.4 Safety regulations for startup and operation 8
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
13
1.7 Standards for safety notices in the text 15
2 Transport
2.1 Transportation 16
2.2 Lifting requirements 17
2.3 Resilient mount – Shipping lock 18
3 General Information
3.1 Engine side and cylinder designations 19
3.2 Product description 20
3.3 Engine overview 26
3.4 Sensors and actuators – Overview 28
4 Technical Data
4.1 12V2000M84 engine data 33
4.2 16V2000M84 engine data 36
4.3 Firing order 39
4.4 Engine – Main dimensions 40
5 Operation
5.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 41
5.2 Engine – Putting into operation after
scheduled out-of-service-period 42
5.3 Tasks after extended out-of-service periods
(>3 weeks) 43
5.4 Checks prior to start-up 44
5.5 Fuel treatment system – Putting into
operation 45
5.6 Operational checks 47
5.7 Fuel treatment system – Switching on 48
5.8 Starting the engine 49
5.9 Engine – Shutdown 50
5.10 Emergency engine shutdown 51
5.11 After stopping the engine 52
5.12 Fuel treatment system – Shutdown 53
5.13 Plant – Cleaning 54
6 Maintenance
6.1 Maintenance task reference table [QL1] 55
7 Troubleshooting
7.1 Fuel treatment system – Troubleshooting 56
7.2 Troubleshooting 57
8 Task Description
8.1 SOLAS 60
8.1.1 SOLAS shielding as per MTN 5233 –
Installation 60
8.1.2 SOLAS shielding – Installation 61
8.1.3 Installation locations for SOLAS shielding 62
8.2 Engine 67
8.2.1 Engine – Barring manually 67
8.2.2 Engine – Cranking on starting system 68
8.3 Cylinder Liner 69
8.3.1 Cylinder liner – Endoscopic examination 69
8.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 71
8.4 Crankcase Breather 73
8.4.1 Crankcase breather – Cleaning oil pre-
separator element 73
8.4.2 Crankcase breather – Oil separator
replacement, diaphragm check and
replacement
74
8.5 Valve Drive 76
8.5.1 Valve clearance – Check and adjustment 76
8.5.2 Cylinder head cover – Removal and
installation 79
8.6 Injector 80
8.6.1 Injector – Replacement 80
8.6.2 Injector – Removal and installation 81
8.7 Fuel System 83
8.7.1 Fuel system – Venting 83
8.8 Fuel Filter 84
8.8.1 Fuel filter – Replacement 84
8.8.2 Fuel prefilter – Differential pressure check
and adjustment of gauge 86
8.8.3 Fuel prefilter – Draining 87
8.8.4 Fuel prefilter – Flushing 89
8.8.5 Fuel prefilter – Filter element replacement 91
8.9 Charge-Air Cooling 93
8.9.1 Charge-air cooler – Checking condensate drain
line for coolant discharge and obstruction 93
MS150063/03E 2016-02 | Table of Contents | 3
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