Table of Contents
1 Safety
1.1 Important requirements for all products
5
1.2 Personnel and organizational requirements
6
1.3 Transport
7
1.4 Safety requirements for maintenance and
repair work
8
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
11
1.6 Standards for safety notices in the text
13
2 General Information
2.1 Engine side and cylinder designations
14
2.2 Engine overview
15
3 Technical Data
3.1 Engine data 12 V 2000 G56/66F
16
3.2 Firing order
19
3.3 Engine – Main dimensions
20
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months)
21
4.2 Putting the engine into operation after
scheduled out-of-service-period
22
4.3 Tasks after extended out-of-service periods
(>3 weeks)
23
4.4 Checks prior to start-up
24
4.5 Fuel treatment system – Putting into
operation
25
4.6 Starting the engine
28
4.7 Fuel treatment system – Switching on
29
4.8 Operational checks
30
4.9 Stopping the engine
31
4.10 Emergency stop
32
4.11 After stopping the engine
33
4.12 Fuel treatment system – Shutdown
34
4.13 Plant – Cleaning
35
5 Maintenance
5.1 Maintenance task reference table [QL1]
36
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting
38
6.2 Troubleshooting
39
7 Task Description
7.1 Engine
42
7.1.1 Engine – Barring manually
42
7.1.2 Engine – Barring with starting system
43
7.2 Crankcase Breather
44
7.2.1 Crankcase breather – Oil mist fine separator
replacement
44
7.3 Valve Drive
45
7.3.1 Valve clearance – Check and adjustment
45
7.3.2 Cylinder head cover – Removal and
installation
47
7.4 Injection Valve / Injector
48
7.4.1 Injector – Replacement
48
7.4.2 Injector – Removal and installation
49
7.4.3 Injector functions
54
7.5 Fuel System
55
7.5.1 HP fuel line and pressure pipe neck ‒
Replacement
55
7.5.2 Fuel system – Venting
58
7.5.3 Fuel – Draining
59
7.6 Fuel Filter
60
7.6.1 Fuel filter – Replacement
60
7.6.2 Fuel prefilter – Differential pressure gage
check and adjustment of gage
61
7.6.3 Fuel prefilter – Draining
62
7.6.4 Fuel prefilter – Flushing
63
7.6.5 Fuel prefilter – Filter element replacement
65
7.7 Air Filter
66
7.7.1 Air filter – Replacement
66
7.7.2 Air filter – Removal and installation
67
7.8 Air Intake
68
7.8.1 Service indicator – Signal ring position check
(optional)
68
7.9 Exhaust Gas Recirculation
69
7.9.1 Exhaust gas recirculation flaps – Overview
69
7.9.2 Exhaust gas circulation ‒ Checking flap
operation
70
7.10 Lube Oil System, Lube Oil Circuit
71
7.10.1 Engine oil – Level check
71
7.10.2 Engine oil – Change
72
7.11 Oil Filtration / Cooling
73
7.11.1 Engine oil filter – Replacement
73
7.11.2 Centrifugal oil filter – Cleaning and filter-
sleeve replacement
74
7.12 Coolant Circuit, General, High-Temperature
Circuit
76
7.12.1 Drain and vent points
76
MS150111/01E 2014-05
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DCL-ID: 0000027885 - 004
