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C-Series Off-Highway

Installation Manual

I 4 I

2.3 Installation, commissioning and operation

The position sensors must be used only in technically safe conditions. 
To maintain this condition and to ensure safe operation, installation, 
connection and service, work may be performed only by qualified  
technical personnel.
If danger of injury to persons or of damage to operating equipment  
is caused by sensor failure or malfunction, additional safety measures 
such as plausibility checks, limit switches, EMERGENCY STOP  
systems, protective devices etc. are required. In the event of trouble,  
shut down the sensor and protect it against accidental operation. 

Safety instructions for commissioning

To maintain the sensor's operability, it is mandatory to follow  
the instructions given below.

 1. Protect the sensor against mechanical damage during  

installation and operation.

 2. Do not open or dismantle the sensor.
 3. Connect the sensor very carefully and pay attention to the  

polarity of connections and power supply.

 4. Use only approved power supplies.
 5. Ensure the sensor is operating within the defined limits for supply 

voltage, environmental conditions, etc. 

 6. Check the function of the sensor regularly and provide  

documentation of the checks.

 7. Before applying power, ensure that nobody’s safety  

is jeopardized by starting machines.

2.4 Safety instructions for use in explosion-hazardous areas

The sensor is not suitable for operation in explosion-hazardous areas. 

2/ 

See also applicable MTS Sensors terms of sales and delivery on:  

www.mtssensors.com

2.5 Warranty

MTS Sensors grants a warranty period for the Temposonics

®

 

position sensors and supplied accessories relating to material 
defects and faults that occur despite correct use in accordance with 
the intended application

 2

. The MTS Sensors obligation is limited to 

repair or replacement of any defective part of the unit. No warranty 
can be provided for defects that are due to improper use or above 
average stress of the product, as well as for wear parts. Under no 
circumstances will MTS Sensors accept liability in the event of offense 
against the warranty rules, no matter if these have been assured or 
expected, even in case of fault or negligence of the company.
MTS Sensors explicitly excludes any further warranties. Neither 
the company’s representatives, agents, dealers nor employees are 
authorized to increase or change the scope of warranty.

2.6 Return

For diagnostic purposes, the sensor can be returned to MTS Sensors 
or a repair facility explicitly authorized by MTS Sensors. Any shipment 
cost is the responsibility of the sender 

2

.

NOTICE

When returning sensors, place protective caps on male and female 
connectors of the sensor. For pigtail cables, place the cable ends in 
a static shielding bag for electrostatic discharge (ESD) protection. 
Fill the outer packaging around the sensor completely to prevent 
damage during transport.

Summary of Contents for Temposonics Off-Highway C Series

Page 1: ...C Series Off Highway Installation Manual Temposonics Magnetostrictive Linear Position Sensors...

Page 2: ...with cable connection and cable gland 10 5 3 Mounting sensors with single conductor and third party connector 13 6 Cylinder handling after sensor installation 14 6 1 Washing and drying cylinders with...

Page 3: ...s and must be connected to a suitable electronic control unit Foreseeable misuse Consequence Wrong sensor connection The sensor will not work properly or can be damaged Operate the sensor out of the o...

Page 4: ...ons for use in explosion hazardous areas The sensor is not suitable for operation in explosion hazardous areas 2 See also applicable MTS Sensors terms of sales and delivery on www mtssensors com 2 5 W...

Page 5: ...contactless along the pressure pipe and measures the actual position Due to small dimensions C Series Off Highway sensors require only little space Suitable for operating pressures up to 350 bar Unaf...

Page 6: ...7 4 Position magnet 401842 9 Sensor assembled with pressure pipe E2 Null zone 16 7 7 26f7 36 1 Stroke length 72 275 5 Dead zone 33 Position magnet 401842 9 Controlling design dimensions are in millime...

Page 7: ...or M12 cable gland version Fig 6 Space requirements for magnet Controlling design dimensions are in millimeters B B 36 1 5 8 M10 7 2 5x20 23 2 26H8 19 9 2 9 1 0 1 0 0 6 Fase f r O Ring 3 5 4 6 7 Fig 5...

Page 8: ...ensors with M12 connection 1 Guide sensor and pressure housing into the cylinder 2 Pull the contact insert through the cylinder wall and press sensor and pressure housing into its seat 3 Take the conn...

Page 9: ...contact insert until it clicks in 5 Push carefully the whole connector system and its wires into the bore hole in the cylinder wall 6 Apply 4 metric screws M4 to fix the connector system recommend ISO...

Page 10: ...ct version Make sure that the polarity is correct For connectors with screw terminals cable end sleeves should be used to avoid short circuiting Apply grease to O ring Make sure that the grease cannot...

Page 11: ...unting sensors with cable connection and cable gland part 2 3 Guide the connection cable through the cable gland 4 Use an individually prepared bush e g polyamide to press the sensor into the seat Mak...

Page 12: ...a rubber mallet to hammer the sensor in position carefully Don t apply hard shocks Don t press or push on the sensor rod Never use a steel hammer 6 Tighten the cable gland with the recommended torque...

Page 13: ...terminals cable end sleeves should be used in order to prevent short circuiting and contact corrosion End sleeves should be pressed onto the conductors in a way that all strands are clamped into the...

Page 14: ...of fat solvents and cleaning agents Therefore make sure that cables are protected adequately if cleaning agents that can attack PUR are used If temperatures higher than 85 C are used for drying after...

Page 15: ...tensile stress When connecting cables are installed make sure that the insulation is not damaged by sharp edges NOTICE Insulation tests Part of the tests performed on mobile machines can be insulatio...

Page 16: ...hydraulic cylinder as well mounting procedure the cylinder to the machine Suitable protective measures are Persons wear ribbons connected to the grounding point by means of spiral cable around their...

Page 17: ...s can be squeezed easily between stacked cylinders Moreover it is necessary to encapsulate the connections or exposed cable ends using an antistatic bag For this the original bags part no 403287 can b...

Page 18: ...com JAPAN Branch Of ce Phone 81 3 6416 1063 E mail info jp mtssensors com www mtssensors com MTS Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States M...

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