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MTH SD40-2 Diesel Operating Manual

QUICK START - BASIC OPERATION

The MTH SD40-2 contains state-of-the art electronics with several built-in

automatic features for incredibly realistic operation. Despite these advanced
features, the SD40-2 is easy to operate with any compatible standard AC
transformer (see the compatibility chart on page 34). All models are
equipped with an operating smoke system that should be primed with
smoke fluid before operating
. Adding 20 - 25 drops of fluid through the
smoke stack should be sufficient. If you choose to not prime the units with
fluid
turn the smoke unit switch located under the trailing truck to the
OFF position
. (See Figure 1) This will prevent any damage from
occurring to the smoke unit when running the engine without a primed
smoke unit. For more information see the section on page 4 on Smoke Unit
operation.

The SD40-2 model is controlled by a

ProtoSound® DCRU® electronic
reverse unit. The reverse unit operates
in the same manner that all reverse units
function by using forward, neutral and
reverse states that are entered each time
the throttle is turned on and off or by
using the transformer direction switch (if
so equipped).

The reverse unit is designed to ignore dirty track, dead spots on switches

or minor short circuits without
disrupting the engine operation,
even at slow, prototypical speeds.
Once the engine is placed on the
track, the transformer throttle can be
advanced. You will see that only the

engine’s lights come on and two dings from the sound system will chime
followed by the air compressor pump sounds. The engine does not run.
This is known as the RESET state and is explained in more detail beginning
on Page 5. The ProtoSound® DCRU® will not power the motor until the
throttle is turned OFF and then ON again. At this point, the engine will
now function just like any other electronic or mechanical E-unit.

Smoke Unit

ON/OFF Switch

Figure 1: Locating The Smoke Unit Switch

RESET

Neutral

Reverse

Neutral

Forward

Figure 2: ProtoSound® DCRU® Cycle Phases

Summary of Contents for 20-2162-1

Page 1: ...nd wiring instructions and is completely compatible with most other 3 rail locomotives rolling stock and accessories The locomotive is equipped with several deluxe features that are simple and fun to...

Page 2: ...ing RESET Options 18 Setting The Engine Volume 19 Programming For A Separate Bell Button Controller 20 Programming For Squeaking Brake Operation 20 Programming For Horn In Neutral Operation 21 Program...

Page 3: ...electronic reverse unit The reverse unit operates in the same manner that all reverse units function by using forward neutral and reverse states that are entered each time the throttle is turned on a...

Page 4: ...fluid to leak out and coat the interior engine components When the smoke output begins to diminish while running the engine an additional 20 25 drops of smoke fluid should be added or the smoke unit s...

Page 5: ...to the track the reverse unit begins in RESET or what seems like a neutral state Power must be interrupted again to get the locomotive to enter the forward state It is this first RESET state that give...

Page 6: ...ocomotive using any of these programmable features simply leave RESET and wait 2 2 seconds before interrupting the power to put the engine in forward After you leave RESET your engine will operate nor...

Page 7: ...the ProtoCoupler and press the whistle button The bell should begin chiming To turn the bell off press the whistle button again If you want to keep the bell on while running the engine simply interru...

Page 8: ...OUNDS Your engine is equipped with four dispatacher to engineer Cab Chatter radio transmissions that occur every 2 to 30 seconds Each sequence will play at random intervals to eliminate repetition Whi...

Page 9: ...efore the engine comes to a complete halt For example if you simply run the engine and turn the throttle off quickly the brake sounds will likely continue playing even though the engine has come to a...

Page 10: ...f a freight train in a freight yard Each sequence is described in more detail in the following sections USING FREIGHT YARD SOUNDS Your ProtoSound equipped engine features an operator controlled freigh...

Page 11: ...n the transformer throttle and get your engine into the Neutral position not RESET Once in Neutral set the transformer throttle at 8 volts or less and press and hold the whistle button for at least th...

Page 12: ...ed events control FYS s actions and sound effects Event 1 Forward While the locomotive is running in forward or reverse FYS is activated by the operator pushing and holding the bell button down for th...

Page 13: ...confirms to the operator that it has entered the reverse phase by immediately playing a highlight sound best described as a rumbling sound You may have to go through the entire FYS sequence several t...

Page 14: ...throttle setting too high or the engine will go racing away faster than you might expect TIPS ON USING FYS FEATURES FYS is a unique feature of ProtoSounds that is completely controlled by the operator...

Page 15: ...ations To disable FYS see the section on programming for squeaking brakes and FYS operation on page 23 of this manual Tip 5 It is not necessary for the squeaking brake sounds to be heard to play the F...

Page 16: ...cab body is a special NiCad 7 cell 8 4v battery NOT the 6 cell 7 2v battery found in most convenience stores The 6 cell NiCad is NOT recommended for use with ProtoSound applications The battery is con...

Page 17: ...s you to control all the sounds in the system and a remote control RESET option Option 6 allows you to control the volume level of the engine sounds remotely from the transformer Turning the volume ad...

Page 18: ...feature at a time through the available options An air release sound is heard each time the throttle is advanced In addition there are special sounds to tell you what RESET position you are in For ex...

Page 19: ...u 50 volume pushing it a third time will give you 25 volume and pushing it a fourth time will give you no sound The microprocessor will immediately play the sound level each time the whistle button is...

Page 20: ...rogrammed for a bell button Simply turn the throttle off and then on again to Lock In the new setting To reset the computer to its original factory default setting separate bell button operation repea...

Page 21: ...s with two bell dings PROGRAMMING FOR HORN IN NEUTRAL OPERATION If you are operating your engine with a separate bell button and want to blow your horn when your engine is in neutral you will need to...

Page 22: ...engines since every engine equipped with a ProtoCoupler will fire when prompted to by the operator By turning off the ProtoCoupler operation on certain engines you can fire the couplers open on the o...

Page 23: ...sections The lockout feature comes from the factory in the OFF position meaning it is not active when you first take the engine out of the box This is done to prevent novice operators from accidental...

Page 24: ...nter forward TURNING OFF CAB CHATTER SOUNDS Cab Chatter sounds occur in the neutral position every 2 to 30 seconds There are four Chatter messages which play at random times This helps to eliminate re...

Page 25: ...ND THEN LET GO OF THE WHISTLE BUTTON After about one second you will hear a short horn blast QUICKLY TURN THE THROTTLE BACK ON AGAIN Your engine is now locked into Forward or Reverse and it will remai...

Page 26: ...upler firing depending on the transformer throttle voltage settings prior to the user s attempt to lock out the engine Remember the whistle doesn t blow in NEUTRAL unless you programmed it to do so us...

Page 27: ...after 50 hours of operation or one year whichever comes first Grease can be added by inserting grease into the gear box inside the locomotive chassis In order to access the gear box the cab must be re...

Page 28: ...ver the grooved drive wheel Figures 7 and 8 identify the screws necessary to remove the body and trucks from the chassis Before the new tire can be installed you must make sure the old tire has been c...

Page 29: ...ADLIGHT REPLACEMENT 2 and 3 Rail The locomotive s headlights are controlled by constant voltage circuits inside the locomotive body The headlight s can be easily removed from its lampholder should the...

Page 30: ...depressed fully the ProtoSound circuit may not recognize the signal Try pressing the whistle button slower taking approximately 1 second to fully depress the button BELL PROBLEMS REMEDY When I press t...

Page 31: ...he transformer It sits still with the diesel compressor sounds running The engine is locked out into the Neutral position Follow the unlocking proceedures in the Lockout Section The engine won t lock...

Page 32: ...startup sounds have completed This will guarantee that the system check will have been completed since the startup sounds take longer than 2 2 seconds to play If the problem persists we recommend tha...

Page 33: ...n the bell when the system enters Event 5 After approximately 15 rings of the bell it automatically will turn off Whenever FYS is enabled pressing the whistle and bell buttons has no affect Because FY...

Page 34: ...l 1033 U A 5 16v 90 Watt Standard Lionel 1043 U A 5 16v 90 Watt Standard Lionel 1043M U A 5 16v 90 Watt Standard Lionel 1044 U A 5 16v 90 Watt Standard Lionel 1053 U A 8 17v 60 Watt Standard Lionel 10...

Page 35: ...followed including the following Read this and all related manuals transformer power supply locomotive etc thoroughly before using this device This device is not recommended for children under ten yea...

Page 36: ...and a full description of the problem must be included to facilitate the repairs Please include the description regardless of whether you discussed the problem with one of our service technicians whe...

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