HYDROCAL 1005 Manual for Installation and Operation
Page 1/111
Summary
1.
General ....................................................................................................................................... 4
2.
Mounting of HYDROCAL1005 unit ............................................................................................ 5
2.1
Locations for installation of HYDROCAL1005 ....................................................................... 5
2.2
Security precautions for installation ...................................................................................... 6
2.3
Preparation for installation .................................................................................................... 8
2.3.1
Power supply for the unit ............................................................................................... 8
2.3.2
Requested tools: ........................................................................................................... 8
2.4
Installation of the HYDROCAL1005 unit ............................................................................... 8
2.5
Electrical Installation of HYDROCAL1005 unit .................................................................... 11
2.6
Completion of Installation ................................................................................................... 12
3.
Hardware components of HYDROCAL 1005 .......................................................................... 14
3.1
Front view of HYDROCAL1005 .......................................................................................... 14
3.2
Rear side of HYDROCAL1005 unit ..................................................................................... 15
3.3
Connections on the measuring and controller card ............................................................. 17
3.4
Measurement and extraction Components ......................................................................... 22
4.
Software on HYDROCAL unit ................................................................................................. 24
4.1
General information ............................................................................................................ 24
4.2
Description of Gas measurement Process ......................................................................... 24
4.3.
Operation Cycles ................................................................................................................ 25
4.3.1.
Zero measurement ...................................................................................................... 25
4.3.1.1
Safety function and error observation for Zero measurement cycle ...................... 25
4.3.2
Depression .................................................................................................................. 26
4.3.2.1.
Safety function and error observation for depression cycle .................................. 26
4.3.3.
Leak detection ............................................................................................................. 27
4.3.3.1.
Safety function and error observation for leak detection cycle .............................. 27
4.3.4.
Filling to level 1 ............................................................................................................ 28
4.3.4.1.
Safety function and error observation for filling to level 1 cycle............................. 28
4.3.5.
Degassing ................................................................................................................... 29
4.3.5.1.
Safety function and error observation for degassing cycle .................................... 29
4.3.6.
Filling to level 2 ............................................................................................................ 30
4.3.6.1.
Safety function and error observation for filling to level 2 cycle............................. 30
4.3.7.
Measurement .............................................................................................................. 31
4.3.7.1.
Safety function and error observation for measurement cycle .............................. 31
4.3.8.
Flushing ....................................................................................................................... 32
4.3.8.1.
Safety function and error observation for flushing cycle ....................................... 32
4.3.9.
Draining ....................................................................................................................... 33
4.3.9.1.
Safety function and error observation for draining cycle ....................................... 33
4.3.10.
Wait ......................................................................................................................... 34
4.3.10.1.
Safety function and error observation for wait cycle ............................................. 34
4.4
Operation of HYDROCAL1005 by its keyboard .................................................................. 35
4.4.1
Contrast Set-up ........................................................................................................... 35
4.5
Main menu .......................................................................................................................... 36
4.6
Extraction Menu .................................................................................................................. 37
4.7
Display of stored „Gas-in-oil“measuring values................................................................... 37
4.7.1
Graphic display................................................................................................. 37
4.7.2
Table presentation............................................................................................ 38
