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4

Safe  

Operation 

Practices

General Practices

1.  Read, understand, and follow all instructions on the 

machine and in the manual(s) before attempting 
to assemble and operate. Keep this manual in a 
safe place for future and regular reference and for 
ordering replacement parts.

2.  Be familiar with all controls and proper operation. 

Know how to stop the machine and disengage them 
quickly.

3.  Never allow children under 16 years to operate this 

machine. Children,16 years and over, should read 
and understand instructions and safety rules in this 
manual and should be trained and supervised by a 
parent.

4.  Never allow adults to operate this machine without 

proper instruction.

5.  Many accidents occur when more than one person 

operates the machine. If a helper is assisting in load-
ing logs, never activate the control until the helper is 
a minimum of 10 feet from the machine.

6.  Keep bystanders, helpers, pets, and children at least 

20 feet from the machine while it is in operation.

7.  Never allow anyone to ride on this machine.
8.  Never transport cargo on this machine.
9.  Hydraulic log splitters develop high fluid pressures 

during operation. Fluid escaping through a pin hole 
opening can penetrate your skin and cause blood 
poisoning, gangrene, or death. Give attention to the 
following instructions at all times:

  a. Do not check for leaks with your hand.
  b. Do not operate machine with frayed, kinked, 

cracked, or damaged hoses, fitting, or tubing.

  c.  Stop the engine and relieve hydraulic system 

pressure before changing or adjusting fittings, 

hoses, tubing, or other system components.

  d. Do not adjust the pressure settings of the pump or 

valve.

10. Leaks can be detected by passing cardboard or 

wood, while wearing protective gloves and safety 
glasses, over the suspected area. Look for discolor-
ation of cardboard or wood.

11. If injured by escaping fluid, see a doctor immediately. 

Serious infection or reaction can develop if proper 
medical treatment is not administered immediately.

12. Keep the operator zone and adjacent area clear for 

safe, secure footing.

13. If your machine is equipped with an internal com-

bustion engine and it is intended for use near any 
unimproved forest, brush, or grass covered land, 
the engine exhaust should be equipped with a spark 
arrester. Make sure you comply with applicable local, 
state, and federal codes. Take appropriate firefighting 
equipment with you.

14. This machine should be used for splitting wood only, 

do not use it for any other purpose.

15. Follow the instructions in the manual(s) provided with 

any attachment(s) for this machine. 

Preparation   

1.  Always wear safety shoes or heavy boots. 
2.  Always wear safety glasses or safety goggles during 

operating this machine.

3.  Never wear jewelry or loose clothing that might 

become entangled in moving or rotating parts of the 
machine.

4.  Make sure machine is on level surface before operat-

ing.

5.  Always block machine to prevent unintended move-

ment.

6.  Always operate this machine from the operator 

zone(s) specified in the manual.

7.  Logs should be cut with square ends prior to splitting.
8.  Use log splitter in daylight or under good artificial light.
9.  To avoid personal injury or property damage use 

extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive. 
Serious personal injury can occur when gasoline is 
spilled on yourself or your clothes which can ignite. 
Wash your skin and change immediately.

  a. Use only an approved gasoline container.
  b. Extinguish all cigarettes, cigars, pipes, and other 

sources of ignition.

  c.  Never fuel machine indoors.
  d. Never remove gas cap or add fuel while the engine 

is hot or running.

  e. Allow engine to cool at least two minutes before 

refueling.

  f.  Never overfill the fuel tank. Fill tank to no more 

than 1/2 inch below bottom of filler neck to provide 

space for fuel expansion.

WARNING:

 Engine Exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to State of California to cause cancer and 
birth defects or other reproductive harm.

WARNING

This symbol points 

out important safety 

instructions which, if 

not followed, could 

endanger the personal 

safety and/or property 
of yourself and others. 

Read and follow all 

instructions in this man-
ual before attempting to 

operate this machine. 

Failure to comply with 

these instructions may 

result in personal injury. 

When you see this 

symbol - 

HEED ITS WARNING

Your  

Responsibility

Restrict the use 

of this power machine 

to persons who read, 

understand 

and follow the warnings 

and instructions 

in this manual and on 

the machine. 

DANGER:

 This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator 
can result in serious injury. This machine is capable of amputating hands and feet and throwing 
objects. Failure to observe the following safety instructions could result in serious injury or death.

Summary of Contents for 5DM Series

Page 1: ...ed in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal la...

Page 2: ...to the retailer from which it was purchased without first contacting Customer Support Customer Support If you have difficulty assembling this product or have any questions regarding the controls opera...

Page 3: ...e through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning Never check for leaks with your hands DANGER Rear Operator s Manual Hold log on its sides not on e...

Page 4: ...you 14 This machine should be used for splitting wood only do not use it for any other purpose 15 Follow the instructions in the manual s provided with any attachment s for this machine Preparation 1...

Page 5: ...e Maintenance and Storage 1 Stop the engine disconnect the spark plug and ground it against the engine before cleaning or inspecting the machine 2 Stop the engine and relieve hydraulic system pressure...

Page 6: ...hipped without hydraulic fluid in the reservoir tank You MUST add fluid before operating Proceed with the following steps 1 Remove oil plug which is located on the end of the beam assembly See Figure...

Page 7: ...care when han dling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and ot...

Page 8: ...ary WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating WARNING Wear leather work gloves safety shoes ear protection and safety glasses...

Page 9: ...Vapors are flammable 1 Check to make sure that cylinder is in the locked position engaging safety switch See Figure 4 2 2 Pull out the choke knob located on the engine See Figure 4 3 inset NOTE Use o...

Page 10: ...h wheels 3 Place the log against the push bracket Only split wood in the direction of the grain 4 To stabilize the log place your hand only on sides of log Never place hand on the end between the log...

Page 11: ...level regularly 2 Use an approved hydraulic fluid Approved fluids include Dexron III or a 10 Weight AW hydraulic oil 3 Keep hoses clear and unblocked 4 Bleed air out of hoses before operating 5 Flush...

Page 12: ...hanged every 100 hours of operation See your authorized service dealer to have the hydraulic fluid changed Beam and Splitting Wedge Lubricate top and bottom of the beam where it comes into contact wit...

Page 13: ...not recommend the use of pressure wash ers or garden hose to clean your unit They may cause damage to bearings or the engine The use of water will result in shortened life and reduce serviceability 2...

Page 14: ...in gas cap plugged Cylinder rod will not move 1 Replace belt 2 Disconnect hydraulic hoses remove shipping plugs reconnect hoses 3 See authorized service dealer 4 Correct engine pump alignment as nece...

Page 15: ...onditions 1 Correct alignment as necessary 2 See authorized service dealer 3 See authorized service dealer 4 Flush and clean hydraulic system 5 Flush and clean hydraulic system 1 Engine pump misalignm...

Page 16: ...arting engine make sure spark plug muffler fuel cap and air cleaner are in place Do not crank engine with spark plug removed If fuel spills wait until it evaporates before starting engine When operati...

Page 17: ...r items that could become caught Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result When s...

Page 18: ...a from the chart to the right NOTE A 5w30 synthetic oil may be used to improve startability for cold weather temperatures below 40 degrees F IMPORTANT Using nondetergent oil or 2 stroke engine oil cou...

Page 19: ...sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor Check Fuel Level 1 Clean around fuel fill before removing cap to fuel 2 Fill tank t...

Page 20: ...pect keep spark plug side of engine up Transporting or tipping engine spark plug down may cause smoking hard starting spark plug fouling or oil saturation of air cleaner Periodic inspection and adjust...

Page 21: ...10 2 Replace paper element when dirty or damaged Replace foam element when damaged 2 To clean foam element separate it from the paper element and wash in liquid detergent and water Allow to dry thoro...

Page 22: ...gasoline If you keep a container of gasoline for refueling make certain it contains only fresh fuel Gasoline oxidizes and deteriorates over time causing hard starting 3 If the cylinder was coated wit...

Page 23: ...NOTES 23...

Page 24: ...ies 5DM 53 8 18 A A B B 20 27 35 57 33 38 29 36 26 17 4 7 44 42 39 16 4 54 45 52 48 50 49 7 28 58 42 15 8 13 11 46 56 24 22 8 42 19 21 23 31 37 30 33 32 34 12 6 9 3 10 14 59 5 2 25 7 51 55 41 40 43 48...

Page 25: ...nsion 480 OD x 5 0 24 736 04178A Washer Slotted Felt 25 737 04148 Plug Drain 26 738 0930 Screw Shldr 560 x 165 27 781 04168 Bracket Lock Cylinder 28 718 04241 Cylinder 29 710 0870 Screw 3 8 16 x 625 3...

Page 26: ...26 Engine 1P61...

Page 27: ...ly 15 951 10307 Flywheel Key 16 951 10305 Air Cleaner Housing Assembly Complete 17 951 10304 Muffler Stud Assembly 18 951 10363 Fuel Line Kit Inc hoses clamps filter 19 951 10358 Fuel Filter 20 951 10...

Page 28: ...Warranty Coverage MTD must warrant to the ultimate purchaser and each subsequent purchaser that the engine is 1 Designed built and equipped so as to conform with all applicable regulations adopted by...

Page 29: ...se of any non exempted add on or modified parts shall be grounds for disallowing a warranty claim made in accordance with this article The engine manufacturer shall not be liable under this article to...

Page 30: ...owing cases a Log splitter pumps valves and cylinders have a separate one year warranty b Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjust...

Page 31: ...Si se utiliza un amortiguador de chispas el operador lo debe mantener en condiciones de uso adecuadas En el Estado de California las medidas anteriormente mencionadas son exigidas por ley Art culo 44...

Page 32: ...roncos P gina 38 Mantenimiento de la m quina rompetroncos P gina 42 Soluci n de problemas P gina 44 Ap ndice de Motor P gina 46 Pr cticas de Operaci n Seguras de Motor P gina 46 Funcionamiento de Su M...

Page 33: ...fluid can escape through a pin hole leak and cause serious injury by puncturing the skin and causing blood poisoning Never check for leaks with your hands DANGER Rear Operator s Manual Hold log on it...

Page 34: ...nicamente para cortar madera no la use con ning n otro prop sito 15 Siga las instrucciones del de los manual es entregado s con cualquier accesorio de esta m quina Preparativos 1 Siempre use zapatos d...

Page 35: ...el motor y libere la presi n del sistema hidr ulico antes de reparar o ajustar los accesorios mangueras tubos u otros componentes del sistema 3 Para evitar incendios limpie la suciedad y grasa de las...

Page 36: ...env a sin fluido hidr ulico dentro del tanque de dep sito Usted DEBE agregar fluido antes de hacerla funcionar Realice los siguientes pasos 1 Retire la tapa de combustible ubicada en el extremo del m...

Page 37: ...o al trabajar con gasolina La gasolina es sumamente inflamable y sus vapores pueden causar explosiones Nunca agregue combustible a la m quina en interiores o mientras el motor est caliente o en funcio...

Page 38: ...se puede volver de forma manual a la posici n neutral de ser necesario ADVERTENCIA Lea comprenda y siga todas las instrucciones y advertencias que aparecen en la m quina y en este manual antes de hac...

Page 39: ...s son inflamables 1 Aseg rese de que el cilindro est en la posici n fija con el interruptor de seguridad engranado Vea la Figura 4 2 2 Tire de la perilla del cebador ubicada en el motor Vea el recuadr...

Page 40: ...lante y por detr s 3 Coloque el tronco contra el soporte de empuje Solamente corte la madera en el sentido de la veta 4 Para estabilizar el tronco coloque la mano solamente a los lados del tronco Nunc...

Page 41: ...o aprobado Entre los fluidos aprobados se incluyen Dexron III o un aceite hidr ulico AW de peso 10 3 Mantenga las mangueras limpias y destapadas 4 Purgue el aire de las mangueras antes de usarlas 5 En...

Page 42: ...torizado para cambiar el fluido hidr ulico Vigueta y cu a de corte Lubrique la parte superior e inferior de la vigueta en el lugar donde hace contacto con el cilindro antes de cada uso con aceite de m...

Page 43: ...ra limpiar su unidad Pueden producir da os a los cojinetes o al motor El uso de agua acortar la vida til de la m quina y reducir su capaci dad de servicio 2 Limpie la unidad con un trapo embebido en a...

Page 44: ...plador y l mpielo Causa Problema Soluci n Soluci n de problemas hidr ulicos Saltos ocasionales vacilantes a alta velocidad 1 Ajuste la distancia disruptiva a 0 76 mm 0 03 pulg 1 La separaci n de la bu...

Page 45: ...l distribuidor de servicio autorizado 3 Consulte al distribuidor de servicio autorizado 4 Enjuague y limpie el sistema hidr ulico 5 Enjuague y limpie el sistema hidr ulico 1 Alineaci n incorrecta del...

Page 46: ...o incline el motor o el equipo a un ngulo que cause que se derrame gasolina No cebe el carburador para apagar el motor Cuando transporte el equipo h galo con el tanque VAC O Cuando almacene gasolina o...

Page 47: ...stencia luego jale r pidamente Antes de arrancar el motor retire todos los equipos externos cargas del motor Los componentes del equipo acoplados directamente tales como por ejemplo cuchillas rotores...

Page 48: ...de su zona NOTA Se puede usar un aceite sint tico 5w30 para mejorar el encendido cuando el clima est fr o tempe raturas inferiores a los 40 F IMPORTANTE El uso de aceite sin detergente o para motor d...

Page 49: ...est seca antes de arrancar el motor Evite el contacto prolongado con la piel o inhalar los vapores Verifique el nivel de combustible 1 Antes de sacar la tapa para cargar combustible limpie alrededor...

Page 50: ...nsportar equipo o para inspeccionar mantenga el lado de la buj a del motor hacia arriba Si la buj a del motor se transporta o se inclina hacia abajo puede causar humo un arranque dif cil contaminaci n...

Page 51: ...a o o cada 100 horas de operaciones m s a menudo de ser usado en condiciones muy polvorientas ADVERTENCIA Nunca use gasolina o solventes de punto de encendido bajo para limpiar el elemento del depura...

Page 52: ...en el sistema combustible o en las piezas principales del carburador Si la gasolina en su motor se deteriora durante el almacenamiento debe reparar o reemplazar el carburador y otros componentes del s...

Page 53: ...NOTAS 53...

Page 54: ...Asistencia al Cliente de Distribuidores de MTD llame al n mero 800 800 7310 REQUERIMIENTOS DE GARANT A SOBRE DEFECTOS PARA MOTORES PEQUE OS DE EQUIPO TODO TERRENO DE 1995 Y VERSIONES POSTERIORES Esta...

Page 55: ...imiento o reparaciones bajo garant a y se suministrar sin cargo al propietario Dicho uso no reducir las obligaciones de garant a de MTD 10 No se podr n usar piezas adicionales ni modificadas que no es...

Page 56: ...tienen una garant a separada de un a o b Los art culos necesarios para el mantenimiento de rutina como por ejemplo lubricantes filtros afiladores de cuchillas sincroni zaci n del motor los ajustes de...

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