MSH equipment WIZARD UP 30 Operating Instructions Manual Download Page 29 | Manualshive

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Wizard Up30 Rev. 4 28/04/2017

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10.

ACCESSORIES

AVAILABLE ACCESSORIES:

Set of tube extensions (2m). Rubber supports. T4B rubber pads. Special colours and

cold galvanizing are available upon request.

11.

SPARE PARTS

SPARE PARTS REPLACEMENT AND REPAIR WORKS REQUIRE ABSOLUTE COMPLIANCE WITH ALL

SAFETY PRECAUTIONS INDICATED IN THIS “OPERATING INSTRUCTIONS” MANUAL.

WHEN ORDERING SPARE PARTS THE FOLLOWING MUST BE CLEARLY SPECIFIED:

1.  Car lift serial number and year of manufacturing .
2.  Code of the part requested (Refer to the codes in the table).
3.  Quantity needed.

SPARE PARTS MUST BE ORDERED DIRECTLY TO THE MANUFACTURER

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Summary of Contents for WIZARD UP 30

Page 1: ...arbrug dorpelopname Wiz UP30 Inbouw EZ WizUP30FL Schaarhefbrug dorpelopname Wizard UP30F MSH equipment Appelmarkt 7 1681 PE Zwaagdijk Oost Tel 0228 561100 Fax 0228 561112 Mail info msh equipment nl Website www msh equipment nl Taal engels ...

Page 2: ... 0 O O OP P PE E ER R RA A AT T TI I IN N NG G G I I IN N NS S ST T TR R RU U UC C CT T TI I IO O ON N NS S S HTC Srl Unipersonale Web site www effemme biz E mail info effemme biz P Iva 01607910674 Via degli Elettricisti Zona Ind le 64020 Scerne di Pineto TE Tel 085 9463008 Fax 085 9462461 ...

Page 3: ...RTS 28 13 MAINTENANCE BOOK 36 14 GUARANTEE 41 SYMBOLS HAZARD DANGER PROHIBITED WARNING Follow the instruction given by the messages preceded by a safety alert symbol Refer exclusively to the ITALIAN version of this Manual for a safe use of the machine Any translations of this manual may not comply to the original version integrating additions and contents that are not present in the original text ...

Page 4: ...igned and built as required by EUROPEAN DIRECTIVES 98 37 CE 73 23 CEE e 89 336 CEE and EUROPEAN STANDARDS EN 292 1 EN 292 2 EN 1050 EN 60204 1 EN 1493 Only skilled and previously authorized technicians should be allowed to carry out transport assembling setting maintenance overhaul moving dismantling operations etc concerning the lift The manufacturer is not responsible for possible damage to peop...

Page 5: ...f each other with pallet and wooden shims and sealed with pluriball and metal clamps N 1 control box sealed with pluriball and metal clamps and wooden shims packed on the lift N 1 cardboard box equipped with electric and hydraulic connections rubber pads packed on the lift N 1 set of short or long lifting lowering ramps or set of spacecovering packed on the lift Pic 1 ...

Page 6: ...fy that all items specified in the delivery notes are included In case of damage or possible defects in transit the person in charge or the carrier must be immediately informed Furthermore during loading and unloading operations goods must be handled as shown in pic 2 when slinging use wooden spacers to prevent carton box from damaging PACKING REMOVAL Wooden packing and pluriball packing can be re...

Page 7: ...ural steel sheet with floor fixing holes LIFTING AND TRAVELLING STRUCTURE UNIT This is composed of steel booms and a platform The platform is made of structural steel sheet with supporting uprights anchored to the booms by steel pins at the fixed points and by sliders at the movable ones Lifting system links are equipped with maintenance free self lubricating bushings CONTROL BOX The unit is made ...

Page 8: ...vans whose weight is no more than 3000 kg All version are equipped with extension platforms so vehicles with a longer wheel base can be lifted Our range of single scissor lifts can meet any demand coming from car repairmen tyre dealers body repairmen etc The vehicle is supported by mean of 4 rubber pads included setting its wheels free Pic 5 THE LIFT IS DESIGNED TO RAISE THE LOAD FROM A VERTICALST...

Page 9: ...Wizard Up30 Rev 4 28 04 2017 8 OVERALL DIMENSIONS Pic 6 ...

Page 10: ...Wizard Up30 Rev 4 28 04 2017 9 Pic 6 ...

Page 11: ...Wizard Up30 Rev 4 28 04 2017 10 Pic 6 ...

Page 12: ...Wizard Up30 Rev 4 28 04 2017 11 Pic 6 ...

Page 13: ... Electro hydraulic 3000 Kg from 500 to 550 Kg 20 s 25 s 3ph 2 2 kW 220 380V 50Hz 1 ph 2 2 kW 220V 50 Hz 70dB A 0 40 250 bar 5 3 A 11 A CHARACTERISTICS Low voltage controls 24V Hydraulic volumetric synchronism Hydraulic system equipped with safety mechanism in case of failure due to broken or cut tubes Hand lowering device in case of power failure Acoustic signal on descent Platforms levelling cont...

Page 14: ...when the car lift is raised is strictly forbidden 10 Never leave objects and or obstructions under the vehicle or scattered on it during the lowering phase 11 Keep the area under next to the lift clear and remove possible oil spots to avoid the risk of slipping 12 Never use water steam varnish solvent jets in the lift area and particularly close to the control box 13 Proper lighting is extremely i...

Page 15: ...perations are stopped immediately by releasing button controls DOUBLE CIRCUIT HYDRAULIC SAFETY The lift is equipped with a double hydraulic system working independently Each separate circuit is able to hold but not to lift the whole rated load This is to guarantee that the load can be held in position and lowered even in case of a faulty line whereas lifting operations are not possible MASTER SWIT...

Page 16: ...possible runways in case of emergency is also necessary pic 8 INSTALLATION PROCEDURE 1 Lift location 2 Check for power supply availability 3 Hydraulic connections 4 Electric network connection 5 Concrete base and lift fixing 6 Initial running LIFT LOCATION Pic 8 Place the automotive lift using a crane truck or any other lifting equipment in the desired position Raise to open the lift the two platf...

Page 17: ...aulic block is composed in that way fig 9b A1 Cylinder Input B1 Cylinder Input OMA1 Electrovalve EV1 OMB1 Electrovalve EV2 ROS Oil bleeding recycle Power unit installation on the right You must be interlink hydraulic hose A fig 9a in the Input A1 of the hydraulic block fig 9b hose D in the input B1 of the hydraulic block The hydraulic connections goes in the same way for the installation of the po...

Page 18: ...17 17 HYDRAULIC SCHEME Pic 10 Pos Description 1 Suction filter 2 4 2 cc pump 3 250 bar full force valve 4 STF14 4 liter 5 Unidirectional valve 6 CE1 NC EM electrovalve 7 Oil bleeding recycle 8 2 2 Kw 3 ph motor 9 Parachute valve ...

Page 19: ...Wizard Up30 Rev 4 28 04 2017 18 ELECTRIC SYSTEM CONNECTION THREEPHASE Pic 11 ...

Page 20: ...Wizard Up30 Rev 4 28 04 2017 19 Pic 11a ...

Page 21: ...electrocution After setting up hydraulic and electric connections Pic 9 10 11 make sure that they are correctly made and that the two bases of the lift are perfectly parallel CONCRETE BASE AND LIFT FIXING After checking that electric and hydraulic connections are properly made pic 9 10 11 make sure the two bases of the lift are levelled The concrete floor must have a compression strength 20N mm2 m...

Page 22: ...Wizard Up30 Rev 4 28 04 2017 21 Pic 12 14 mm 14 mm ...

Page 23: ...RMED WITHOUT LOADING 1 Put the main switch to position 1 nr 1 2 Fill the tank with oil 3 Verify that all the manual operators OMA1 OMB1 are perfectly closed 4 Push the lifting button until you reach the max height If the lift doesn t move check the motor if it works verify that it works in the right way otherwise invert the phases on the electric line 5 Put enough oil in the tank to execute the bl...

Page 24: ... the lowering phase the lift will stop at about 400 mm height start it again release the lowering button and then press it again from this position as far as complete closing the lift will produce a safety acoustic signal During the first hours of operation cracking noises could occur This is due to the natural settlement of mechanical parts and will disappear during the following hours of operati...

Page 25: ...on specially the operators OMA1 Electrovalve EV1 OMB1 Electrovalve EV2 Grease skates slide ways periodically Check every 3 months flexible tubes for proper conditions Change oil in the hydraulic system at least 3 year and anyway check if the oil has suffered alterations check the level and if needed add some oil type OSO32 46 check that there aren t leaks where tubes are jointed and on the piston ...

Page 26: ...er supply Loosen the manual operators OM A1 OM B1 pic 15 half turn Emergency lowering has started speed can be increased or decreased according to the opening of screws Constantly check the area around the car lift and tighten the OM A1 OM B1 screws in case of danger or in case the lowering phase should be interrupted During the manual lowering phase the presence of the operator is required in clo...

Page 27: ...ump Check that oil comes out from one of the A1 A2 outlets on the hydraulic block after disconnecting the corresponding pipe Replace the pump if oil does not come out from the A1 A2 outlets i Blocked cylinders Contact technical assistance SYMPTOM 3 The lowering button is pressed the lift does not lower instead produces a continuous warning signal POSSIBLE CAUSE REMEDY a Stop and go micro MR1 pic 1...

Page 28: ...Make sure there are no obstacles blocking the closing phase Remove the obstacle and carefully check the area before operating the lift b Platforms are not levelled Should this problem occur check the car lift first and check for oil leaks from cylinders or pipes To level the platforms do the operation at the point 6 page 18 ...

Page 29: ...ARTS SPARE PARTS REPLACEMENT AND REPAIR WORKS REQUIRE ABSOLUTE COMPLIANCE WITH ALL SAFETY PRECAUTIONS INDICATED IN THIS OPERATING INSTRUCTIONS MANUAL WHEN ORDERING SPARE PARTS THE FOLLOWING MUST BE CLEARLY SPECIFIED 1 Car lift serial number and year of manufacturing 2 Code of the part requested Refer to the codes in the table 3 Quantity needed SPARE PARTS MUST BE ORDERED DIRECTLY TO THE MANUFACTUR...

Page 30: ...Wizard Up30 Rev 4 28 04 2017 29 Pic 16 ...

Page 31: ...Wizard Up30 Rev 4 28 04 2017 30 ...

Page 32: ...017 31 Pos Code Description Q ty 1 30UPW1000 10 BASE HOSE COVER 2 2 30UPW5001 RAMP STOP 4 3 30UPW1500 PLATFORM WITH FLAPS 2 4 30UPW5000 02 RAMPS PIN 8 5 30UPW5000 DS RAMPS 2 6 30UPW5000 SX RAMPS 2 7 30UPW5000 09 RAMPS ROLLER 8 ...

Page 33: ...Wizard Up30 Rev 4 28 04 2017 32 ...

Page 34: ...Wizard Up30 Rev 4 28 04 2017 33 CONTROL BOX Pic 20 a Pic 20 b 33 23 24 25 1 29 3 18 22 32 16 ...

Page 35: ...30UP3000 CABINET 1 16 06 6002 TRANSFORMER 50VA 24 V 1 18 06 6004 CONTACTOR 1 22 06 6009 DIN GUIDE 3x32A FUSE HOLDER 1 23 06 6010 LIFTING PUSH BUTTON 1 24 06 6011 LOWERING PUSH BUTTON 1 29 06 6016 LIGHT 1 25 EF EXCLUSION END STROKE MAX HEIGHT MICRO 1 32 PLC PLC 1 33 30UP3002 TOP COVER 1 ...

Page 36: ...osition sensing micro P2 cylinder position sensing micro Connect or Pict Indic Part N Type Description JP 3 Pic 22 MR4 06 5012 FF4552 End stroke height micro JP 17 Pic 23 MR2 06 5011 FF4512 P1 cylinder position sensing micro JP 18 Pic 24 MR3 06 5011 FF4512 P2 cylinder position sensing micro MR4 MR2 MR3 ...

Page 37: ...y check 2 Safety distances check from walls columns ceiling other machines etc 3 Power supply line check 4 Lift levelling check 5 Lift working check 6 Loaded lift check 7 Lift fixing check 8 Oil level check 9 Hydraulic failure check 10 Operating and maintenance instructions Notes Stamp and signature for visioning the manual Customer Stamp and signature Installer Stamp and signature Date Next test ...

Page 38: ...5 9462461 N Test description YES NO Notes 1 Lift maintenance and cleaning check 2 Oil level check 3 Skates slideways greasing 4 Moveable parts greasing 5 High pressure flexible pipes check 6 Accidental oil leaks from hydraulic circuit check 7 Lift levelling check 8 Loaded lift check Notes MODEL OF THE LIFT SERIAL NUMBER Result of visit Positive Negative Customer Stamp and signature Performer Stamp...

Page 39: ...5 9462461 N Test description YES NO Notes 1 Lift maintenance and cleaning check 2 Oil level check 3 Skates slideways greasing 4 Moveable parts greasing 5 High pressure flexible pipes check 6 Accidental oil leaks from hydraulic circuit check 7 Lift levelling check 8 Loaded lift check Notes MODEL OF THE LIFT SERIAL NUMBER Result of visit Positive Negative Customer Stamp and signature Performer Stamp...

Page 40: ...ption 1 Lift levelling check 2 Accidental oil leaks from hydraulic circuit check 3 Safety devices working check MONTHLY TESTS N Test description 1 Lift through cleaning 2 Skates slideways greasing 3 Cylinders air bleeding if necessary 4 Hydraulic circuit balancing if necessary HALF YEARLY TESTS N Test description 1 Oil level check 1 High pressure flexible pipes check IN CASE OF ANOMALOUS BEHAVIOUR...

Page 41: ...Wizard Up30 Rev 4 28 04 2017 40 INTERVENTION REQUEST AND REPAIR RESULTS MODEL OF THE LIFT SERIAL NUMBER Failure Action Date Stamp and signature ...

Page 42: ...ect quantity of the products and verify that it is compliant with the shipping documents Damaged and or missing parts must be noticed to HTS s r l within 7 days from the arrival date The installer and or dealer must verify the installation and the customer must verify that the report initial test found in the manual is sent to HTC within 3 days from the installation in order to activate the warran...

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