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INSTALLATION  INSTRUCTIONS 

AUTOTRONIC CONTROLS CORPORATION

 • 1490 HENRY BRENNAN DR., EL PASO, TEXAS 79936 • (915) 857-5200 • FAX (915) 857-3344

SPARK PLUGS AND WIRES

Spark plug wires are very important to the operation of your ignition system. A good quality, helically 

wound wire and proper routing are required to get the best performance from your ignition, such 

as the MSD Heli-Core or 8.5mm Super Conductor Wire. Helically wound wires provide a good path 

for the spark to follow while keeping Electro Magnetic Interference (EMI) to a minimum. Excessive 

EMI, such as the amount that solid core wires produce, will interfere with the operation of the MSD. 

Solid Core spark plug wires cannot be used with an MSD Ignition.

Routing: Correct routing of the plug wires is also important to performance. Wires should be routed 

away from sharp edges and engine heat sources. If there are two wires that are next to each other 

in the engine’s firing order, the wires should be routed away from each other to avoid inducing a 

spark into the other wire. For example, in a Chevy V8, the firing order is 1-8-4-3-6-5-7-2. The #5 

and #7 cylinders are next to each other in the engine and in the firing order. If the voltage from 

the #5 wire is induced into #7 detonation could occur and cause engine damage. 

To add more heat protection to your plug wires, MSD offers Pro-Heat Guard, PN 3411. This is a 

glass woven and silicone coated protective sleeve that you slide over your plug wires. For extra 

protection of the spark plug boots, MSD offers Pro Boot Guard, PN 3412.

Spark Plugs: Choosing the correct spark plug design and heat range is important when trying to get 

the best performance possible. Since there are so many engine combinations and manufacturers, 

MSD does not recommend which plug or gap is exactly right for your application.

It is recommended to follow the engine builder or manufacturer’s specification for spark plugs. 

With that, you can then experiment with the plug gap to obtain the best performance. The gap of 

the plugs can be opened in 0.005" increments, then tested until the best performance is obtained. 

MSD judges the plug gap by compression and components.

These examples are just starting points to get you 

going  in  the  right  direction.  Every  application  is 

different and should be tested and tuned.

Welding: If you are welding on your vehicle, to avoid the chance of damage, always disconnect 

both Heavy Power cables of the MSD. (You should also disconnect the tach ground wire too).

Distributor Cap and Rotor: It is recommended to install a new distributor cap and rotor when 

installing the MSD Ignition Control. The cap should be clean inside and out especially the terminals 

and rotor tip. On vehicles with smaller caps, it is possible for the air inside the cap to become 

electrically charged causing crossfire which can result in misfire. This can be prevented by drilling 

a couple vent holes in the cap. The holes should be placed between the terminals, at rotor height 

and face away from the intake. If your environment demands it, place a small piece of screen over 

the hole to act as a filter.

MOUNTING 

The MSD can be mounted in the engine compartment as long as it is away from direct engine heat 

sources. It is not recommended to mount the unit in an enclosed area such as the glovebox. 

When you find a suitable location to mount the unit, make sure the wires of the ignition reach their 

connections. Also be sure that the program dials can be accessed. Hold the Ignition in place and 

mark the location of the mounting holes. Use an 1/8” bit to drill the holes or, if using the supplied 

vibration mounts, use a 3/16” bit and mount the ignition. 

Compression      Spark Plug Gap 
Up to 10.5:1:  

0.050" - 0.060"

10.5:1 - 13.0:1:    0.040" - 0.050"
Above 13.0:1:    0.035" - 0.045"

Summary of Contents for 6520

Page 1: ...een thoroughly debounced and isolated to create protection against Electro Magnetic Interference EMI CAPACITIVE DISCHARGE The MSD Digital 6 Plus features a capacitive discharge ignition design The majority of stock ignition systems are inductive ignitions In an inductive ignition the coil must store and step up the voltage to maximum strength in between each firing At higher rpm since there is les...

Page 2: ...eral Information BATTERY An MSD 6 Series Ignition Control will operate on any negative ground 12 volt electrical system with a distributor The MSD can be used with 16 volt batteries and can withstand a momentary 24 volts in case of jump starts The Ignition will deliver full voltage with a supply of 9 18 volts and will operate with a supply voltage as low as six volts If your application does not u...

Page 3: ...s exactly right for your application It is recommended to follow the engine builder or manufacturer s specification for spark plugs With that you can then experiment with the plug gap to obtain the best performance The gap of the plugs can be opened in 0 005 increments then tested until the best performance is obtained MSD judges the plug gap by compression and components These examples are just s...

Page 4: ...tive terminal This is the ONLY wire that makes electrical contact with the negative coil terminal There are two circuits that can be used to trigger the MSD Ignition a Points circuit the White wire and a Magnetic Pickup circuit the Green and Violet wires The two circuits will never be used at the same time This wire is used to connect to breaker points electronic ignition amplifier output or to th...

Page 5: ...distributor the Green Loop should be cut and sealed Figure 3 Note It is recommended to check your total timing to ensure the setting for your application Figure 2 Programming the Number of Cylinders Note Positions 8 and 9 cause the ignition NOT to run Use as a theft deterrant Cylinder Select Cyl Select w 20 Start Retard 0 4 cyl 4 4 cyl 1 6 cyl 5 6 cyl 2 8 cyl 6 8 cyl 3 6 odd 7 6 odd fire Grounds A...

Page 6: ...ero defaults to a limit of 12 500 rpm Figure 4 Adjusting the Rev Limits 2 Step Limit This rpm limit is activated when 12 volts are applied to the Blue wire When activated this limit overrides the Max Limit This limit is adjustable from 2 000 to 9 900 and will default to 2 000 rpm if the dials are set to an rpm below this range An example of wiring the 2 Step Limit so it is activated with the line ...

Page 7: ...ough the Troubleshooting section The LED will appear to be on steady at above idle speeds when everything is functioning properly Flashes once per second if the battery supply voltage is low when under 3 300 rpm while multiple sparking This indicates a charging problem or poor connection It will flash approximately once per second if the battery input voltage is above 27 volts for a sustained amou...

Page 8: ...0 Figure 8 Wiring the Dual Ballast Resistor Figure 9 Installing the diode to a GM or Ford Vehicle Figure 10 Installing the Diode to a 1973 1983 GM Vehicle BALLAST RESISTOR If you have a current trigger tach originally coil positive and use the White wire of the MSD you can purchase a Chrysler Dual Ballast Resistor used from 1973 1976 and wire it as shown in Figure 8 ENGINE RUN ON If your engine co...

Page 9: ...ng lean Inspect the spark plugs and complete fuel system Inspect all wiring connections for corrosion or damage Remember to always use proper connections followed by soldering and seal the connections completely If everything checks positive use the following procedure to test the ignition for spark MSD also offers an Ignition Tester PN 8998 or PN 8996 This tool allows you to check your complete i...

Page 10: ...e is now spark the coil is at fault C If there is still no spark check to make sure there are 12 volts on the small Red wire from the MSD when the key is in the On position If 12 volts are not present find another switched 12 volt source and repeat the test D If after following the test procedures and inspecting all of the wiring there is still no spark the MSD Ignition is in need of repair See th...

Page 11: ... NOTE On dual point setups it is recommended to remove the trailing set of points MSD SYSTEMS Installing to an MSD Distributor Crank Trigger NOTE Ballast Resistor is not necessary NOTE Remove the coil terminal wires The negative wire connects to MSD White The positive wire connects to MSD Red The MSD Orange connects to the coil positive terminal Black connects to the coil negative terminal ...

Page 12: ...TRUCTIONS AUTOTRONIC CONTROLS CORPORATION 1490 HENRY BRENNAN DR EL PASO TEXAS 79936 915 857 5200 FAX 915 857 3344 MSD SYSTEMS Installing to an MSD Distributor PN 8360 MSD SYSTEMS Wiring a Complete Dual MSD Ignition Setup ...

Page 13: ...RONIC CONTROLS CORPORATION 1490 HENRY BRENNAN DR EL PASO TEXAS 79936 915 857 5200 FAX 915 857 3344 MSD SYSTEMS With an MSD Timing Control points or amplifier MSD SYSTEMS Typical Drag Race Setup with Timing Control and Two Step Selector ...

Page 14: ...he vehicle is not equipped with a factory tach there will only be one white wire BLACK RED WHITE ORANGE COIL WIRE A PINK WIRE A PINK WIRES B AND C WIRES B AND C FACTORY HARNESS CUT FROM COIL MAGNETIC PICKUP NOT USED HEAVY RED HEAVY BLACK TO BATTERY TO BATTERY IGNITION TM DIGITAL 6 PN 6520 PROGRAMMABLE 2 STAGE REV LIMITER STEP RETARD CAPACITIVE DISCHARGE IGNITION Plus NOTE MSD offers a direct plug ...

Page 15: ...S 79936 915 857 5200 FAX 915 857 3344 GM IGNITIONS Wiring with an MSD Wiring Harness Harness PN 8876 Dual Connector Coil Harness PN 8877 1996 on GM Vehicles GM IGNITIONS Wiring with an MSD Wiring Harness and a Timing Control Harness PN 8876 Dual Connector Coil Harness PN 8877 1996 on GM Vehicles ...

Page 16: ...tion or stall on decceleration If this occurs contact MSD Tech Line for the required bolt in diode to correct the problem MSD Tech Line 915 855 7123 GM IGNITIONS Wiring an HEI 4 pin Module Magnetic Pickup Trigger PN 8860 HARNESS WHITE JUMPER RED KEY CONNECTOR TO ENGINE GROUND HEAVY RED OR PINK WIRE FROM CAR WIRING HARNESS WHITE NOT USED COVER WITH TAPE ORANGE ORANGE CONNECTS TO B BLACK CONNECTS TO...

Page 17: ...BLACK CONNECTS TO C PINK TO TACH TO ENGINE GROUND ORANGE RED RED JUM PER W HITE W HITE JUM PER BLACK 18 BLACK TO GROUND B GND C MAGNETIC PICKUP NOT USED HEAVY RED HEAVY BLACK TO BATTERY TO BATTERY IGNITION TM DIGITAL 6 PN 6520 PROGRAMMABLE 2 STAGE REV LIMITER STEP RETARD CAPACITIVE DISCHARGE IGNITION Plus NOTE Some 5 pin models may experience a hesitation or stall on deceleration If this occurs co...

Page 18: ...IONS AUTOTRONIC CONTROLS CORPORATION 1490 HENRY BRENNAN DR EL PASO TEXAS 79936 915 857 5200 FAX 915 857 3344 FORD IGNITIONS Wiring a Ford DuraSpark using Magnetic Pickup Trigger FORD IGNITIONS Wiring a Ford TFI without Harness ...

Page 19: ...RY BRENNAN DR EL PASO TEXAS 79936 915 857 5200 FAX 915 857 3344 FORD IGNITIONS Wiring a Ford TFI with Harness PN 8874 NOTE Installation of a Timing Control with the Harness see page 15 CHRYSLER IGNITIONS Wiring a Chrysler Electronic Ignition using Magnetic Pickup Trigger ...

Page 20: ...in connector Wiring a Toyota with a Tach Adapt PN 8910HEI CHRYSLER IGNITIONS Wiring a Jeep with Integrated Coil Module Assembly MSD offers aWiring Kit PN 8813 that allows you to modify the original Jeep Ignition Module Coil assembly This style of ignition is used in many 1987 1989 models The drawing shows the installation with the coil already modified NOTE Original wiring must be cut ...

Page 21: ... 12 VOLTS BLACK YELLOW WIRE ORIGINAL COIL TRIGGER WIRE WHITE BLUE WIRE ORIGINAL COIL DISTRIBUTOR ASSEMBLY WITHOUT COIL COIL REMOVED BLASTER SS COIL PN 8207 RED ORANGE BLACK ORANGE BLACK MAGNETIC PICKUP NOT USED HEAVY RED HEAVY BLACK TO BATTERY TO BATTERY IGNITION TM DIGITAL 6 PN 6520 PROGRAMMABLE 2 STAGE REV LIMITER STEP RETARD CAPACITIVE DISCHARGE IGNITION Plus MSD offers a Power Cap to convert y...

Page 22: ...cts to MSD Red The MSD Orange connects to the coil positive terminal Black connects to the coil negative terminal GREEN OR BLUE GREEN OR BLUE ORIGINAL COIL YELLOW AND BLACK YELLOW ORIGINAL COIL BLACK YELLOW YELLOW AND RED WHITE ORANGE BLACK ORIGINAL COIL HARNESS MAGNETIC PICKUP NOT USED HEAVY RED HEAVY BLACK TO BATTERY TO BATTERY IGNITION TM DIGITAL 6 PN 6520 PROGRAMMABLE 2 STAGE REV LIMITER STEP ...

Page 23: ...ROLS CORPORATION 1490 HENRY BRENNAN DR EL PASO TEXAS 79936 915 857 5200 FAX 915 857 3344 AFTERMARKET COMPONENTS Wiring a Mallory Unilite or 9000 Series using Points Trigger AFTERMARKET COMPONENTS Wiring a Mallory 9000 Series using Magnetic Pickup ...

Page 24: ...ce is charged based on a minimum and maximum charge Send the unit prepaid with proof of purchase to the attention of Customer Service Department Autotronic Controls Corporation 12120 Esther Lama Suite 114 El Paso Texas 79936 When returning the unit for repair leave all wires at the length in which you have them installed Be sure to include a detailed account of any problems experienced and what co...

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