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Page 2 v5.0

 

This forge comes with 

Superwool  XTRA

 insulation! 

major generational leap

 in the thermal blanket insulation industry. 

It emits 

ZERO

 crystalline silica, and the fibers are 

Low Bio-Persistent

 

 

Containing high heat safely has been an endeavor put forth before scientists, chemists, and engineers 

for decades. The existing material used, Refractory Ceramic Fiber (RCF) Blanket, made from Kaolin, came 

with negative health concerns. RCF, when heated above 1800°F, releases crystalline silica which are 

hazardous to our respiratory system. The second health concern was the airborne fibers. RCF fibers are not 

low bio-persistent, meaning they stay in the body for a long period of time, which could lead to health 

issues.  

 

 

When forging, temperatures reach well above 1800°F. Forge manufacturers for years would line the 

forge with RCF Blankets. In our earlier generation forges, we included a liquid Rigidizer to harden the 

blanket and Satanite Refractory to seal the fibers and that worked out great. However, we felt that the 

forges we manufacture need to be many times safer for our customers. 

 

 

Working with the Thermal Ceramics department at Morgan Advanced Materials in late 2021, we made 

the decision to switch over to the new Superwool XTRA insulation blanket. The blanket is both a Low Bio-

Persistant and does not form crystalline silica when heated up. It is not classified as hazardous or 

carcinogen. Morgan has been internally testing this product for 4 years with proven success. 

We are the 

first forge manufacturer in the world to use the Superwool XTRA insulation blanket.

 It is much more 

expensive but well worth the safety benefits! We are also still including the Rigidizer and Satanite 

Refractory with our forges for our customers, to achieve that rock hard surface that they are used to. 

Superwool XTRA has very high heat resistance characteristics, the working temperature is 1450°C 

(2642°F) and max temperature is 1650°C (3002°F). 

Summary of Contents for Hero 2

Page 1: ...ALTH HAZARD Personal Protection Equipment is required when handling Rigidizer Satanite Refractory and Insulation Blanket during installation Rigidizer Do not drink Avoid contact with skin or clothes it will mildly dry skin and it will harden clothes Satanite Refractory A N95 mask and gloves is required the powder form of Satanite Refractory Insulation Blanket This forge comes with Superwool XTRA L...

Page 2: ...rges we included a liquid Rigidizer to harden the blanket and Satanite Refractory to seal the fibers and that worked out great However we felt that the forges we manufacture need to be many times safer for our customers Working with the Thermal Ceramics department at Morgan Advanced Materials in late 2021 we made the decision to switch over to the new Superwool XTRA insulation blanket The blanket ...

Page 3: ...8oz baggies amounting to 1 25 pounds The last remaining 8 oz bag of refractory is for future maintenance To achieve the desired thickness you will need to apply two coats of Refractory The idea is to apply two thin layers When preparing to mix the Satanite refractory make sure to measure both with a scale do not guess Mix for 5 minutes Look for a sour cream type consistency See below for mixing ra...

Page 4: ...r from the forge and close the ball valve PRIMARY BURNER BACK BURNER 1 Slide the air chokes onto each burner tube 2 Lower the burners down the forge entry tube Each burner should sit about 3 4 higher than the bottom of the entry tube See diagram below Tighten the thumbscrews on the forge entry tubes to secure the burners in place 3 Make sure the ball valve is closed shut and the regulator turned o...

Page 5: ... intake part of the burner always light from inside of the forge Keep your eyes hands and any flammable material far away from the flame to not inflict any damage or injury Make sure the propane hose is away from the opening of the forge to not be damaged by the flame Keep an eye out for a potential tipping hazard especially when the forge is running Take care not to bump into it or have anything ...

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