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PAGE 42 — MVH208GH PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #1 (07/29/16)

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Summary of Contents for MVH208GH

Page 1: ...L THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES SERIES MODEL MVH208GH REVERSIBLE PLATE COMPACTOR HONDA GX240UT2SMXC GASOLINE ENGINE Revision 1 07 29 16 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 3: ...PAGE 2 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 PROPOSITION 65 WARNING D i s c o u n t E q u i p m e n t c o m ...

Page 4: ...6 37 Vibrator Assembly 38 39 Base And Engine Assembly 40 43 Electrical Device Assembly 44 45 Control Assembly 46 49 Nameplate And Decals Assembly 50 51 Honda GX240UT2SMXC Engine Cylinder Head Assembly 52 53 Cylinder Barrel Assembly 54 55 Crankcase Cover Assembly 56 57 Crankshaft Assembly 58 59 Piston Assembly 60 61 Camshaft Assembly 62 63 Recoil Starter Assembly 64 65 Fan Cover Assembly 66 67 Carb...

Page 5: ...ifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoide...

Page 6: ...nstitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all ...

Page 7: ...e and property and serious damage to the equipment or engine MVH 306 WARNING DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of t...

Page 8: ... the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur WARNING ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use well insu...

Page 9: ... proper disposal of any electrical components waste or oil associated with this equipment When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent ...

Page 10: ...ecifications Engine Make HONDA Engine Model GX240UT2SMXC Engine Type Air cooled 4 stroke Gasoline Engine Cylinder Bore X Stroke 3 03 in x 2 28 in 77 mm x 58 mm Displacement 16 48 cu in 270 cc Maximum Ouput 7 1 HP 5 3 kW 3600 RPM Fuel Tank Capacity Approx 1 4 U S gallons 5 3 liters Fuel Type Unleaded 86 Octane or Higher Oil Capacity 1 16 qts 1 1 liters Starting Method Recoil Start Dry Net Weight Re...

Page 11: ...PARTS MANUAL REV 1 07 29 16 DIMENSIONS Table 3 Dimensions REF DES IN MM A 19 68 500 B 32 75 832 C 39 2 995 D 48 4 1230 E 28 35 720 F 51 57 1310 Figure 1 Dimensions STORED POSITION WORKING POSITION F E A B D C D i s c o u n t E q u i p m e n t c o m ...

Page 12: ...atory plates of the compactor produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate FREQUENCY SPEED The compactor s vibrating plate produces a vibration frequency of 5 200 VPM vibrations per minute The travel speed of the compactor is approxim...

Page 13: ...R OPERATION AND PARTS MANUAL REV 1 07 29 16 COMPONENTS Figure 2 Plate Compactor Components S N B1292 AND ABOVE S N B1291 AND BELOW S N B1291 AND BELOW 2 1 3 4 6 5 13 7 8 10 14 11 12 9 6 4 5 10 D i s c o u n t E q u i p m e n t c o m ...

Page 14: ...Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point 8 Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil 9 Handle Bar When operating the compactor this handle is to be in the downward position When the compactor is to be stored move the handle bar to the upright position 10 Dire...

Page 15: ...ngine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 6 Cyclone Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter canister to gain access to filter element 7 Spark Plug Provides ...

Page 16: ...k 4 If the oil level is low Figure 5 fill to the edge of the oil filler hole with the recommended oil type as listed in Table 4 Refer to Table 2 for maximum engine oil capacity Figure 5 Engine Oil Dipstick Oil Level Table 4 OilType Season Temperature OilType Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 FUEL CHECK 1 Visually inspect Figure 6 to...

Page 17: ...ELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN V BELT CLUTCH PULLEY VIBRATOR PULLEY INSPECTION VIBRATOR OIL CHECK 1 Place the plate compactor horizontally on a flat surface Make sure the compactor is level when checking the oil in the vibrator assembly 2 Check vibrator oil level by removing the oil plug vibrator oil gauge as shown in Figure 10 Clean the oil gauge and re thread back in Remove the oil...

Page 18: ...n and Inspection sections of this manual have been read and thoroughly understood Idle position Slightly higher position Throttle lever Handle STARTUP 3 Place the choke lever Figure 14 in the CLOSED position if starting a cold engine Figure 14 Choke Lever Closed 4 When the engine is stopped the hour tachometer always shows cumulative time Figure 15 Figure 15 Hour Tachometer Cumulative Time 5 Place...

Page 19: ...position Figure 18 as the engine warms up If the engine has not started repeat steps 1 through 6 Figure 18 Choke Lever Open 9 Before the compactor is placed in to operation run the engine for several minutes Check for fuel leaks and noises that would associate with a lose component NOTICE DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to ...

Page 20: ...gine speed slowly causes the clutch to slip NOTICE Your unit may be equipped with direction control levers on both the right and left side of the handle Earlier models only have one control lever located on the right side of the handle Figure 21 Direction Control Lever 4 When the direction control lever is the neutral position the machine vibrates staying at the same location 5 Compactor traveling...

Page 21: ...rottle Lever Idle 2 Place the engine ON OFF switch Figure 23 in the OFF position Figure 23 Engine ON OFF Switch OFF Position Throttle lever Handle Idle position Operation position 3 Place the fuel shut off lever Figure 24 in the OFF position Figure 24 Fuel Valve Lever OFF Emergency Shutdown 1 Move the throttle lever quickly to the IDLE position and place the engine ON OFF switch in the OFF positio...

Page 22: ...re from the spark plug and secure away from the engine before performing maintenance or adjustments on the machine WARNING Some maintenance operations may require the engine to be run Ensure that the maintenance area is well ventilated Gasoline engine exhaust contains poisonous carbon monoxide gas that can cause unconsciousness and may result in DEATH General Cleanliness Clean the compactor daily ...

Page 23: ...y 3 Months or 25 hrs Every 6 Months or 50 hrs Every Year or 100 hrs Every 2 Years or 200 hrs Engine Oil CHECK X CHANGE X Air Cleaner CHECK X CHANGE X 1 All Nuts and Bolts Re tighten If Necessary X Spark Plug CHECK CLEAN X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 ...

Page 24: ...E Reference Table 7 below Tightening Torque for retight ening of nuts and bolts ENGINE CYCLONE AIR CLEANER This engine is equipped with a replaceable high density paper air cleaner element See Figure 25 for air cleaner components 1 Remove the air cleaner cover and foam filter element 2 Tap the paper filter element several times on a hard surface to remove dirt or blow compressed air not exceeding ...

Page 25: ...MPRESSED AIR FROM THE INSIDE OUR NOTICE Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure MAINTENANCE Figure 26 Removing Dust Pot 2 Clean dust pot with water and neutral detergent 3 Reinstall dust pot back onto pre air cleaner case cover ENGINE OIL 1 Remove the oil drain bolt Figure 27 and sealing washer ...

Page 26: ... Forward Position 8 Pour hydraulic oil 550 cc to the hydraulic pump breather plug attachment hole Figure 28 9 Remove the air releasing plug of vibrator cylinder Oil will then come out from the air releasing plug After air bubbles stop coming out reattach the plug Tighten securely Figure 29 10 Release the direction control lever and move the lever forward and reverse several times until no air bubb...

Page 27: ...e wear conditions replace the V belt immediately Figure 32 V Belt Inspection NOTICE NEVER use a spark plug of incorrect heat range GAP 028 031 IN 0 7 0 8 MM GLAZED OIL SOAKED BROKEN CORD FAILURE CRACKS MISSING RUBBER SIDEWALL WEAR WORN BACK COVER SPARK ARRESTER CLEANING Clean the spark arrester every year or 100 hours 1 Remove the 4 mm screw 3 from the exhaust deflector then remove the deflector S...

Page 28: ... components such as the engine muffler 2 Cover the machine to prevent dust and dirt buildup 3 Store the machine in a dry area away from direct sunlight 4 Do not leave the machine outdoors Keep it indoors 5 When not used for a long period of time drain the fuel from the fuel tank 6 When the machine is used after a long storage period check the level of engine oil before using D i s c o u n t E q u ...

Page 29: ...Lever installation wrong Correct installation of lDirection Control Lever Broken or defective oil hose Replace oil hose Aeration in hydraulic oil Purge air in hydraulic oil Bleed plug Excessive oil in reversing system Fill to correct level Hydraulic pump clogged with trash Clean valve inside hydraulic pump Cylinder piston bearing failure Check piston bearing in cylinder for leakage Does not travel...

Page 30: ...witch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Difficult to start fuel is available spark is present and compression is normal Wrong fu...

Page 31: ...applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions Loose damaged wiring Ensure tight clean connections on battery and starter Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace starter Burns too much fuel Over accumulation of exhaust pro...

Page 32: ...availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates th...

Page 33: ... Description 3 070200383 V BELT 5 9807956855 SPARK PLUG 1 28462ZE2W11 ROPE RECOIL STARTER 5 17210ZE3505 ELEMENT AIR CLEANER 1 17620Z4H900 CAP FUEL TANK 1 17672Z4H000 FUEL FILTER FUEL TANK 4 939010480 SHOCK ABSORBER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists D i s c o u n t E q u i p m e n t c o m ...

Page 34: ...PAGE 36 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 VIBRATING PLATE ASSY 1 11 12 13 2 3 9 10 4 7 8 5 6 D i s c o u n t E q u i p m e n t c o m ...

Page 35: ...1 4 CU 1 4 939010480 SHOCK ABSORBER 4 5 0039312000 NUT M12 4 REPLACES P N 020312100 6 030212300 WASHER LOCK M12 4 7 012012030 BOLT 12X30 4 REPLACES P N 001221230 8 030212300 WASHER LOCK M12 4 9 470353610 COVER VIBRATOR 1 10 050710150 O RING 1 11 014208020 BOLT 8X20 14 REPLACES P N 001220820 12 030208200 WASHER LOCK M8 14 13 0401450080 WASHER FLAT M8 14 REPLACES P N 031108160 D i s c o u n t E q u ...

Page 36: ...AND PARTS MANUAL REV 1 07 29 16 VIBRATOR ASSY A B 4 6 41 6 7 7 2 3 1 5 5 8 11 15 13 14 12 20 21 22 23 20 24 6 6 12 16 16 1 D C 48 49 47 48 49 47 35 34 36 D C A B 29 31 32 1 1 17 27 28 51 52 46 42 44 43 40 D i s c o u n t E q u i p m e n t c o m ...

Page 37: ...G 1 REPLACES P N 080200100 22 455435051 PISTON 1 23 455010070 PACKING 1 24 080100260 STOP RING 1 27 470353730 BEARING COVER 1 28 470353740 CYLINDER R 1 29 954010020 CONNECTOR PT PF1 4 1 31 011008015 BOLT 8X12 1 REPLACES P N 001220812 32 953404600 COPPER PACKING 8 2X16X1 6 1 34 001220825 BOLT 8X25 8 REPLACES P N 011208025 35 030208200 WASHER LOCK M8 8 36 0401450080 WASHER FLAT M8 8 REPLACES P N 031...

Page 38: ... REV 1 07 29 16 BASE AND ENGINE ASSY 1 11 12 38 39 37 46 B C 24 26 29 30 31 27 26 25 25 28 61 62 C 40 55 56 41 42 43 A A 51 52 53 54 2 65 66 67 7 8 32 35 36 15 17 22 18 19 14 14 34 B 45 47 48 49 69 70 71 41 42 43 3 4 5 16 D i s c o u n t E q u i p m e n t c o m ...

Page 39: ...54407310 UNION DRAIN 1 25 0091720000 HOSE CLAMP 2 26 0211140020 GASKET 2 27 0401140030 PLUG 1 28 465459390 DRAIN HOSE 1 29 464457380 DRAIN JOINT 1 30 014208020 BOLT 8X20 1 REPLACES P N 001220820 31 030208200 WASHER LOCK M8 1 32 470121780 BELT COVER OUT 1 34 033910220 WASHER 8 4X15 5X1 6 4 35 470353640 DUST SPONGE OUT 1 36 001520854 SOCKET HEAD BOLT 8X70 4 37 470353650 FRONT BUMPER 1 38 014212035 S...

Page 40: ...1 07 29 16 BASE AND ENGINE ASSY CONTINUED 1 11 12 38 39 37 46 B C 24 26 29 30 31 27 26 25 25 28 61 62 C 40 55 56 41 42 43 A A 51 52 53 54 2 65 66 67 7 8 32 35 36 15 17 22 18 19 14 14 34 B 45 47 48 49 69 70 71 41 42 43 3 4 5 16 D i s c o u n t E q u i p m e n t c o m ...

Page 41: ...65130 COLLAR 6 2X7 8X4 5 2 55 030206150 WASHER LOCK M6 2 56 022710607 NYLON NUT M6 2 61 90131ZE3790 DRAIN JOINT 1 62 031112230 WASHER DRAIN PLUG M12 1 REPLACES P N 9410912000 65 402010110 COIL SPRING 1 REPLACES P N 0830000010 66 58151 WASHER FLAT M5 1 REPLACES P N 031105080 67 2067550101 CLAMP COMPLETE 1 69 959407260 CLIP D6 1 70 012210015 BOLT 10X15 1 REPLACES P N 001221015 71 030210250 WASHER LO...

Page 42: ...COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 ELECTRICAL DEVICE ASSY 1 90 2 3 4 5 6 7 96 91 94 92 93 C 105 100 102 101 112 A B C 103 103 103 104 106 110 103 107 108 111 A C B 104 D i s c o u n t E q u i p m e n t c o m ...

Page 43: ...EW 5X35 2 91 952407930 COLLAR 6X10X13 5 2 92 58151 WASHER FLAT M5 2 REPLACES P N 031105080 93 030205130 WASHER FLAT M5 2 94 022710506 NYLON NUT M5 2 96 955010311 TACH HOUR METER 1 100 955010307 CLIP BELT 1 101 955010308 CURL CORD 1 102 959026828 RUBBER TUBE 1 103 955407970 WIRING FIXED BASE 4 104 506010070 CLAMP 4 105 2067550101 CLAMP COMPLETE 1 106 955301010 STOP SWITCH ENGINE 1 107 468467570 REA...

Page 44: ...91 AND BELOW NOTES 1 3 4 5 7 8 12 9 10 11 13 2 3 4 5 7 6 6 8 14 15 9 29 27 34 35 25 26 28 61 36 38 39 37 40 54 47 44 45 46 47 43 56 55 57 18 23 22 19 58 59 20 21 13 16 16 96 94 11 50A 51 104 52 53 95 52 53 70 71 81 83 62 76 77 69 78 79 63 68 82 80 72 72 75 72 73 105 97 98 99 50B 50C CONTROL ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 45: ...PLACES P N 020410060 22 020412070 NUT M12 1 23 022411635 WING NUT M16 1 25 959408930 CLIP 15 M6 1 26 011206020 BOLT 6X20 1 REPLACES P N 001220620 27 030206150 WASHER LOCK M6 1 28 952404470 WASHER FLAT M6 1 REPLACES P N 031106100 29 020106050 NUT M6 1 REPLACES P N 020306050 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING HANDLE 1 36 959403460 BALL GRIP 1 37 020310080 NUT M10 1 REPLACES P N 020410...

Page 46: ...D BELOW NOTES 1 3 4 5 7 8 12 9 10 11 13 2 3 4 5 7 6 6 8 14 15 9 29 27 34 35 25 26 28 61 36 38 39 37 40 54 47 44 45 46 47 43 56 55 57 18 23 22 19 58 59 20 21 13 16 16 96 94 11 50A 51 104 52 53 95 52 53 70 71 81 83 62 76 77 69 78 79 63 68 82 80 72 72 75 72 73 105 97 98 99 50B 50C CONTROL ASSY CONTINUED D i s c o u n t E q u i p m e n t c o m ...

Page 47: ...72 031110160 WASHER FLAT M10 3 73 032110180 CONICAL WASHER LOCK M10 2 75 096206006 SOCKET HEAD SCREW 6X6 1 76 020310080 NUT M10 1 REPLACES P N 020410060 77 022131008 CAP NUT M10 1 78 014208020 SOCKET HEAD SCREW 8X20 1 REPLACES P N 096208020 79 020408050 NUT M8 1 80 011606025 BOLT 6X25 1 REPLACES P N 001220625 81 030206150 WASHER LOCK M6 1 82 952404470 WASHER FLAT M6 1 REPLACES P N 031106100 83 020...

Page 48: ...PAGE 50 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 NAMEPLATE AND DECALS ASSY 19 1 3 2 8 18 15 21 12 13 14 19 4 5 16 17 A B A B 20 D i s c o u n t E q u i p m e n t c o m ...

Page 49: ... 32 1 5 920201950 DECAL OIL SAE 10W 30 1 8 920214100 DECAL E G FIRE WARNING 1 12 920217130 DECAL MIKASA MARK W 200L 2 13 920217110 DECAL MIKASA MARK 35X70 2 14 920220220 DECAL MQ MARK 72X57 1 15 920218390 DECAL CAUTION 1 16 920220140 DECAL V BELT HDPF 5380 1 17 920218140 DECAL E G RPM 3400 1 18 920900090 DECAL SET MVC MCD EXP EU 1 19 920220080 DECAL MODEL R OR 2 20 920220090 DECAL MODEL L OR 1 21 ...

Page 50: ...VH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CYLINDER HEAD ASSY 11 11 13 10 6 8 15 15 3 2 17 14 14 1 4 12 12 16 7 9 9 15 15 D i s c o u n t E q u i p m e n t c o m ...

Page 51: ...2216ZE2300 CLIP VALVE GUIDE 1 6 12310ZE3791 COVER COMP HEAD 1 7 12315ZE3840 TUBE BREATHER 1 8 12391ZE2020 PACKING HEAD COVER 1 9 17316611000 CLIP BREATHER TUBE 2 10 90014Z5T000 BOLT HEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 92900080320E BOLT STUD 8X32 2 13 90441ZE2010 WASHER COMP HEAD COVER 1 14 9430112200 PIN DOWEL 12X20 2 15 957011008000 BOLT FLANGE 4 16 9807956855 SPARK PLUG 1 16 0650140...

Page 52: ...PAGE 54 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CYL BARREL ASSY FR 13 10 2 9 12 7 6 11 8 11 6 1 3 13 D i s c o u n t E q u i p m e n t c o m ...

Page 53: ...F6003 SWITCH ASSY OIL LEVEL 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 6 90013883000 FLANGE BOLT 6X12 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 91201Z1D003 OIL SEAL 30X46X8 1 9 91353671003 O RING 14MM 1 REPLACES P N 91353671004 10 9405010000 FLANGE NUT M10 1 11 031112230 WASHER DRAIN PLUG M12 2 REPLACES P N 9410912000 12 9425110000 PIN LOCK 10MM 1 13 957010601200 FLANGE BOLT 6X12 2 D i s c o u n t E q u i p...

Page 54: ...6 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CRANKCASE COVER ASSY 16 16 4 6 14 5 6 18 15 11 12 8 9 10 10 1 8 7 2 13 13 D i s c o u n t E q u i p m e n t c o m ...

Page 55: ...0 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 6 15625Z0T800 PACKING OIL FILLER CAP 2 7 16510ZE2000 GOVERNOR ASSY 1 INCLUDES ITEMS W 8 16511ZE2000 WEIGHT GOVERNOR 2 9 16512ZE2000 HOLDER GOVERNOR WEIGHT 1 10 16513ZE2000 PIN GOVERNOR WEIGHT 2 11 16531Z0A000 SLIDER GOVERNOR 1 12 90602ZE1000 CLIP GOVERNOR HOLDER 1 13 90701HC4000 PIN DOWEL 8X12 2 14 91201Z1D003 OIL SEAL 30X46X8 1 15 94010106800 WASHER FLAT 6...

Page 56: ...PAGE 58 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CRANKSHAFT ASSY 12 13 9 10 7 8 D i s c o u n t E q u i p m e n t c o m ...

Page 57: ...ART NO PART NAME QTY REMARKS 7 13310ZH9010 CRANKSHAFT COMPLETE 1 INCLUDES ITEMS W 8 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 9 90741889810 KEY 7X7X33 1 REPLACES P N 951400520 10 91001ZH9003 BEARING BALL 1 12 030208200 WASHER LOCK M8 1 13 011208030 BOLT 8X30 1 REPLACES P N 001220830 D i s c o u n t E q u i p m e n t c o m ...

Page 58: ...PAGE 60 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE PISTON ASSY 6 1 7 3 6 5 5 4 D i s c o u n t E q u i p m e n t c o m ...

Page 59: ...ING SET PISTON 0 50 OS 1 1 13013Z5K004 RING SET PISTON 0 75 OS 1 3 13111Z5K000 PIN PISTON 1 4 13200Z1D305 ROD ASSY CONNECTING 0 25UN 1 INCLUDES ITEM W 4 13200Z1D900 ROD ASSY CONNECTING STD 1 INCLUDES ITEM W 5 90001ZE8000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 7 13101Z1D900 PISTON STD 1 7 13102Z5K000 PISTON 0 25 OS 1 7 13103Z5K000 PISTON 0 50 OS 1 7 13104Z5K000 PISTON 0 75 OS 1 ...

Page 60: ... 62 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CAMSHAFT ASSY 17 6 17 6 4 4 12 10 13 11 10 9 1 8 5 3 3 15 16 16 5 19 D i s c o u n t E q u i p m e n t c o m ...

Page 61: ...14441ZE2000 LIFTER VALVE 2 6 14451ZE1013 PIVOT ROCKER ARM 2 8 14711Z5K900 VALVE IN 1 9 14721Z5K900 VALVE EX 1 10 14751Z1C000 SPRING VALVE 2 11 14771Z8S000 RETAINER VALVE SPRING 1 12 14771Z8S000 RETAINER VALVE SPRING 1 13 14775ZE2010 SEAT VALVE SPRING 1 15 14791Z1D000 PLATE PUSH ROD GUIDE 1 16 90012ZE0010 BOLT PIVOT 8MM 1 17 90206ZE1000 NUT PIVOT ADJUSTING 2 19 14100Z5K910 CAMSHAFT CP STD PRESS FIT...

Page 62: ...PAGE 64 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE RECOIL STARTER ASSY 11 8 5 4 4 7 7 3 6 2 12 10 13 1 14 D i s c o u n t E q u i p m e n t c o m ...

Page 63: ...MPLETE RECOIL STARTER 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28462ZE2W11 ROPE RECOIL STARTER 1 11 90004ZE2W01 SCREW CENTER 1 12 957010601000 BOLT FLANGE 6X10 3 13 28461Z5T305 GRIP STARTER 1 14 28463Z5T013 GRIP REINFORCEMENT 1 D i s...

Page 64: ...PAGE 66 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE FAN COVER ASSY 6 1 2 3 7 7 D i s c o u n t E q u i p m e n t c o m ...

Page 65: ...E 67 HONDA GX240UT2SMXC ENGINE FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610Z5K000ZA COVER COMPLETE FAN 1 3 19631Z5K000 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 90013883000 FLANGE BOLT 6X12 6 D i s c o u n t E q u i p m e n t c o m ...

Page 66: ...ANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CARBURETOR ASSY 17 14 16 5 10 12 30 1 8 9 15 23 1 26 21 22 20 1 13 24 31 11 29 2 3 1 4 6 32 1 1 7 18 27 NOTICE Gasket set item 1 included with items 6 7 13 23 30 and 32 D i s c o u n t E q u i p m e n t c o m ...

Page 67: ...2 16172ZE3W10 COLLAR SET 1 13 16955283000 PACKING CUP 1 REPLACES P N 16173001004 14 16211ZE2010 INSULATOR CARBURETOR 1 15 16220ZA0702 SPACER COMP CARBURETOR 1 16 16221Z5K000 PACKING CARBURETOR 1 17 16212Z5K000 PACKING INSULATOR 1 18 16610ZE1000 CHOKE LEVER COMPLETE 1 INCLUDES ITEMS W 20 16953ZE1812 LEVER COCK 1 21 16954ZE1812 PLATE LEVER SETTING 1 22 16956ZE1811 SPRING COCK LEVER 1 23 16957ZE1812 ...

Page 68: ...0 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE AIR CLEANER ASSY 5 15 4 13 1 8 7 7 9 16 16 11 10 12 14 14 14 14 6 3 2 15 D i s c o u n t E q u i p m e n t c o m ...

Page 69: ...R COVER 1 REPLACES P N 17219ZE3840 5 17230ZE3841 COVER COMPLETE AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE3840 COLLAR B AIR CLEANER 1 9 17410ZE3841 ELBOW COMP LETE AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE3842 CASE COMPLETE PRE AIR CLEANER 1 11 17475ZE3841 CAP PRE AIR CLEANER 1 12 17476ZE3841 GUIDE PRE AIR CLEANER 1 13 90009Z1C000 BOLT WASHER 6X2...

Page 70: ...PAGE 72 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE MUFFLER ASSY 11 9 2 5 12 11 7 1 8 4 13 13 13 3 10 13 6 11 D i s c o u n t E q u i p m e n t c o m ...

Page 71: ...ER 1 3 18323ZE2W00 PROTECTOR EXHAUST PIPE 1 4 18331Z5T000 PIPE EX 1 5 18331ZE3811 CAP MUFFLER 1 6 18333Z1C801 GASKET EX PIPE 1 7 18350Z5T800 ARRESTER COMPLETE SPARK 1 8 18381Z8S801 GASKET MUFFLER ARRESTER 1 9 90006ZE2000 TAPPING SCREW 6X10 1 10 90013883000 FLANGE BOLT 6X12 1 11 90050ZE1000 TAPPING SCREW 5X8 8 12 90055ZE1000 TAPPING SCREW 4X6 3 13 9405008000 FLANGE NUT M8 5 D i s c o u n t E q u i ...

Page 72: ...PAGE 74 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE FUEL TANK ASSY 3 15 15 1 14 14 12 2 13 11 8 7 9 D i s c o u n t E q u i p m e n t c o m ...

Page 73: ... JOINT FUEL TANK 1 3 17510Z5K000ZA TANK COMPLETE FUEL 1 7 17620Z4H900 FUEL TANK CAP COMPLETE 1 INCLUDES ITEM W 8 17631Z0T801 PACKING FUEL FILLER CAP 1 9 17672Z4H000 FILTER FUEL 1 11 91353671003 O RING 14MM 1 REPLACES P N 91353671004 12 91424Z5K003 TUBE FUEL 4 5X210 1 13 9405008000 FLANGE NUT M8 2 14 950024080008 CLAMP TUBE 2 15 957010802500 FLANGE BOLT 8X25 2 D i s c o u n t E q u i p m e n t c o ...

Page 74: ...PAGE 76 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE FLYWHEEL ASSY 1 5 8 3 D i s c o u n t E q u i p m e n t c o m ...

Page 75: ...1 07 29 16 PAGE 77 HONDA GX240UT2SMXC ENGINE FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 3 28451ZE2W01 PULLEY STARTER 1 5 31110Z5K000 FLYWHEEL COMPLETE 1 8 90201ZE3V00 NUT SPECIAL 16MM 1 D i s c o u n t E q u i p m e n t c o m ...

Page 76: ...PAGE 78 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE IGNITION COIL ASSY 4 1 25 11 8 17 17 D i s c o u n t E q u i p m e n t c o m ...

Page 77: ...E IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500Z8S003 COIL ASSY IGNITION 1 4 30700Z1C811 CAP ASSY NOISE SUPPRESOR 1 8 31512ZE2000 GROMMET CORD 1 11 32110Z5K000 HARNESS ASSY E G WIRE 1 17 90015883000 FLANGE BOLT 6X28 2 25 90684ZA0601 CLIP HARNESS 1 D i s c o u n t E q u i p m e n t c o m ...

Page 78: ...MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE CONTROL ASSY 8 26 19 25 24 12 13 11 15 16 21 21 17 28 30 4 2 22 5 3 18 27 14 D i s c o u n t E q u i p m e n t c o m ...

Page 79: ...PRING 1 13 16575ZE2W00 WASHER CONTROL LEVER 1 14 16576891000 HOLDER CABLE 1 15 16578ZE1000 SPACER CONTROL LEVER 1 16 16580Z5K000 BASE COMP CONTROL 1 17 16584883300 ADJUSTING SPRING 1 18 16592883310 SPRING CABLE RETURN 1 19 16594883010 HOLDER WIRE 1 21 90013883000 FLANGE BOLT 6X12 2 22 90015Z5T000 BOLT GOVERNOR ARM 1 24 90114SA0000 LOCK NUT 6MM 1 25 90605230000 CIR CLIP 1 26 0043504060 SCREW 4X6 1 ...

Page 80: ...PAGE 82 MVH208GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 07 29 16 HONDA GX240UT2SMXC ENGINE LABELS ASSY 11 14 4 5 3 7 D i s c o u n t E q u i p m e n t c o m ...

Page 81: ... LABELS ASSY NO PART NO PART NAME QTY REMARKS 3 87521Z8S000 LABEL EMBLEM 1 4 87528Z5T000 MARK CHOKE GRAY 1 5 87532ZH7000 MARK THROTTLE INDICATION 1 7 87535ZE1841 MARK AIR CLEANER 1 11 87539Z0J000 MARK EX CAUTION ENGLISH 1 14 87516Z4H010 MARK OP CAUTION ENGLISH 1 D i s c o u n t E q u i p m e n t c o m ...

Page 82: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

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