Mountz TorqueLab Manual Download Page 20

20 

 
 
 
 
 

  A P P L I C A T I O N S  

 
 

Calibrating Torque Wrenches & Hand Screwdrivers

 

To calibrate torque wrenches that are outside the range of the TorqueLab

â

, use a bench-

mounted transducer (BMX) or mount a TWX or SMX transducer in a fixture.  Mount the 
transducer directly to a bench and apply the torque directly to the wrench by hand, or attach the 
transducer to a Mountz mechanical loader and isolate the wrench from the operator, reducing 
the possibility of operator errors (highly recommended). 

 For manual calibration of click type wrenches use the First Peak mode on the TorqueLab

â

 so 

the tester will display the point at which the wrench “clicked” (First Peak) and the point when the 
operator stopped pulling (Second Peak shown in the torque window).  In First Peak Mode the 
Torque Lab

â

 will disregard any further input once the wrench has clicked.  Make sure you apply 

the torque slowly and smoothly (try not to shake or you may induce a false first peak).  To avoid 
this problem, calibrate click wrenches in Peak mode on a mechanical loader. 

 For dial type, screwdrivers and cam- over torque wrenches put the Torque Lab

â

 in Peak mode.    

You can also enter the wrench accuracy tolerance in the Torque Lab

â

's Tolerance settings 

making it easier to determine a Go or No/Go condition. 

 
 
 

 

Summary of Contents for TorqueLab

Page 1: ...1 Analyzer mountzR the torque tool specialists...

Page 2: ...8 CLEAR KEY 8 ENTER KEY 8 SLEEP MODE 8 GO NO GO SIGNAL 9 PRINTING DOWNLOADING DATA 10 MODE SELECTION 11 TRACK 11 PEAK 11 1ST PEAK 11 UNIT SELECTION 12 SET UP MENU 13 TOLERANCE SET UP 14 CLEAR SET UP 1...

Page 3: ...t onto the work area When using a power tool or an accessory item always follow safety precautions recommended by the manufacturer W A R R A N T Y Every Mountz tool is thoroughly checked and tested be...

Page 4: ...ion Track Peak and 1st Peak this versatile analyzer provides the operator a variety of ways to smoothly verify torque applied with a selection of seven measuring units Models ranging in torque up to 2...

Page 5: ...the analyzer and is recommended when used at a permanent location In the back of the unit you will find 4 threaded holes 3 8 16 spaced at 9 75 by 7 25 inches RACK MOUNT When the analyzer is used at va...

Page 6: ...nal transducers up to 9 Cells Cell 01 09 The TorqueLab is compatible with transducers with Rated Output between 1 7 to 2 3 mV V and 5 V See CELL SET UP TRANSDUCER and RS 232 CONNECTION PIN OUT The fol...

Page 7: ...values will be cleared from the window Three modes of operation for measuring torque Displays which transducer in use When tolerance parameters are set High or Low will flash if torque is outside the...

Page 8: ...for the validation of user selection during set ups The other function is to send data to the RS 232 port for printing or downloading displayed readings After sending the data the readings will automa...

Page 9: ..._______________________________________________________________________ Buzzer Long Beep No Go On Go Off High Tol Icon On High Capacity Low Tol Icon Off Buzzer Short Beep No Go Flashing Go Off High To...

Page 10: ...inting of that value If you desire to download and display data on a computer you can do so by using any serial communications software One such program is Hyperterminal accessory standard to Windows...

Page 11: ...or decreasing torque variations The small window displays the same torque values as the large characters but at a slower rate to better assimilate these variations Use this mode to monitor varying to...

Page 12: ...cases the TorqueLab will warn you by displaying Err Key sequence to change units Units Scroll Up Enter Torque Conversion Chart Units to Convert ozf in lbf in lbf ft mN m cN m N m gf cm kgf cm kgf m m...

Page 13: ..._______________________________ Filter FIL 1 500 Hz FIL 2 1000 Hz FIL 3 1500 Hz FIL 4 3000 Hz ____________________________________________________________________________ Cell C 00 Internal C 01 Exter...

Page 14: ...Clear When Auto Clear is selected the torque values during operation will automatically be cleared from the display The user can set the time threshold to control how long the values should be display...

Page 15: ...00 Hz C E L L S E T U P This option allows the user to select the cell transducer to be used during operation Although the TorqueLab features one internal cell this analyzer can memorize and recall up...

Page 16: ...ta we recommend releasing the code number to limited personnel Scroll Up to change the number Enter to validate CAPACITY UNIT This unit of measurement corresponds to the transducer to be calibrated Sc...

Page 17: ...r 2 000 mV V Scroll Up to change the number Scroll Right to change digit Enter to validate FAST CALIBRATION This method of calibration is based on a two point zero and full scale calibration system wh...

Page 18: ...ransducer to 50 of maximum capacity 9 Use the Scroll Up and Scroll Right keys to adjust the displayed value to match the actual torque applied 10 Press Enter to accept P2 P3 Counter Clockwise point 10...

Page 19: ...t accurate only that the conditions during test may not simulate the conditions during the application and due to the variance in pulse tools the tester may show a different torque value than what is...

Page 20: ...hes use the First Peak mode on the TorqueLab so the tester will display the point at which the wrench clicked First Peak and the point when the operator stopped pulling Second Peak shown in the torque...

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