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Mountz PTT-2000, Operating Instructions Manual

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Mountz PTT-2000 Operating Instructions Manual Download Page 39

Mountz, Inc

.

Corporate Headquarters & Service Center

1080 North 11th Street

San Jose, CA 95112

Phone: (408) 292-2214

Fax: (408) 292-2733

E-mail: [email protected]

www.etorque.com

Distribution & Service Center

19051 Underwood Road

Foley, AL 36535

Phone: (251) 943-4125

Fax: (251) 943-4979

US & Canada Sales Offices

Anaheim, Boston, Charlotte, Chicago, 

Cleveland, Dallas, El Paso, Los Angeles, 

Minneapolis, Nashville, Phoenix, 

Seattle, San Jose, Toronto 

Mountz Mexico SA de CV

Main Office & Service Center

Av. Cristobal Colon #15343

Col. Paseos de Chihuahua

Chihuahua, Chih. Mexico CP 31125

Phone: (614) 481-0023

Fax: (614) 481-0053 

Mexico Sales Offices

Chihuahua, Guadlajara, Juarez, Mexico City

Monterrey, Reynosa, Saltillo, Tijuana

Summary of Contents for PTT-2000

Page 1: ...orate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com P T T P T T Operating Instructions Version 5 1 September 11 2008 For Item 072999 and 072...

Page 2: ...30 hrs with standard transducers and 16 hrs with brushless rotary Can connect to most mv v transducers and can store calibration data for up to 50 non smart torque force sensors The 5VDC capability al...

Page 3: ...ts depending on bridge or brush less transducer 7 Bridge Signal Negative output from bridge transducer 8 Not Used 9 Angle Lead TTL output from angle detector in angle transducer 10 Sensor Drive Used t...

Page 4: ...cN m Track Peak First Peak Audit Torque Angle Tolerance Auto Clear Angle Setup T A Threshold First Peak Bolt Audit Spindle Audit Sub Menu Sub Menu Sub Menu Sub Menu Enter Enter Enter Direction lbf kN...

Page 5: ...e or force sensor Mountz PTT 2000 Version 1 06k Tool Model BMX250i Serial Number 04 93 071 If an un calibrated torque transducer or force sensor is connected then the Analyzer will display a screen as...

Page 6: ...following Screen 1 Use the Scroll Up or Down key to toggle through Filter Units Mode and Setup 2 Press Enter key to select a choice Filter Units Mode Setup 1 Select Filter by highlighting and pressing...

Page 7: ...lerance Auto Clear Angle Setup T A Threshold First Peak Bolt Audit 1 Select Setup by highlighting and pressing Enter 2 Use the Scroll Up or Down key to toggle through the Setup options 3 Press Enter k...

Page 8: ...captures the point where the wrench clicks This peak may be used for operator training on correct use of the wrench Always apply torque smoothly to avoid false first peak readings See page 13 for set...

Page 9: ...d transducer is required to operate in this Mode The unit checks the Torque and Angle setting of a Spindle When the spindle stops the PTT will display and record the final angle and final peak torque...

Page 10: ...a setup setting for Tolerance Filter Units Mode Setup Selecting Tolerance 1 Press the Right or Left key to toggle between High and Low Tolerance 2 Use the Scroll Up or Down key to change the tolerance...

Page 11: ...to main display screen Tolerance Auto Clear Angle Setup T A Threshold First Peak Spindle Audit This menu item contains 2 selections The first selection is the Angle Threshold for Audit Mode The defau...

Page 12: ...que and follow up with a rotation to a specified angle and display the final torque Torque Angle Torque Angle Thresh Angle 2 00 deg Torque 50 000 lbf in Allow Ratchet No Main 1 Press the Menu Button 2...

Page 13: ...ll Down key and select Setup by highlighting and pressing Enter 3 Use the Scroll Up or Down key to toggle through the Setup options 4 Press Enter key to select a setup setting for First Peak Filter Un...

Page 14: ...ghlighting and pressing Enter 3 Use the Scroll Up or Down key to toggle through the Setup options 4 Press Enter key to select a setup setting for Bolt Audit Filter Units Mode Setup Selecting Bolt Audi...

Page 15: ...28 deg Main 1 Press the Menu Button 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter 3 Use the Scroll Up or Down key to toggle through the Setup options 4 Press Enter key...

Page 16: ...n 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter 3 Use the Scroll Up or Down key to toggle through the Setup options 4 Press Enter key to select a setup setting for Dire...

Page 17: ...move through the time and date sections 3 Press Enter key once setting is complete 4 Press Main button to return to main display screen Note Must toggle through the first time digits to change from A...

Page 18: ...Main 1 Press the Menu Button 2 Use the Scroll Down key and select Setup by highlighting and pressing Enter 3 Use the Scroll Up or Down key to toggle through the Setup options 4 Press Enter key to sele...

Page 19: ...Just press a key and the unit will power on When the unit has not been used for a designated time frame it will enter Sleep Mode if the Sleep Mode has not been disabled The unit features a processor t...

Page 20: ...on 6 7 8 Check the Search removable media box and click Next Button 9 The USB drivers will begin to be installed If a pop up window appears that the product has not passed the Windows Logo Testing jus...

Page 21: ...for the Tool Test must be identified This is done to prevent a test being run on a transducer with an inappropriate range When entering the Sensor Model this must match with the sensor identification...

Page 22: ...ntered in the upper portion of the Tool Test Screen The results are stored in a csv file which can be opened in Excel or using a text editor program such a Notepad The file name will be the name given...

Page 23: ...also supports Load Cells in Peak mode See the screen shot below as an example of a Tool Test using a Load Cell Connectors for connecting the PTT to Load Cells are available from Mountz These are pre...

Page 24: ...the operator connects to the Interface Program and click on Download Results the Quick Test data is down loaded The file name will be Quick Test with associated Date and Time If the operator performs...

Page 25: ...is only available with PTT Bolt Audit model Item 072995 Torque Angle Mode A Angle Threshold B Torque Threshold C Allow Angle Rachet Bolt Audit Mode A Initial Torque Threshold B Final Torque Threshold...

Page 26: ...the final angle and final peak torque Set up the initial values The Initial Torque should be entered as zero so that the Angle will begin to be counted as soon as the spindle starts moving 2 Spindle...

Page 27: ...the units of calibration and the transducer type Bridge or Brushless There is also a Scroll box to allow setting of the Calibration Interval The default is 6 months but that can be changed Once all r...

Page 28: ...ing a 2 point calibration load at 10 and 100 If performing a 3 point calibration and load at load at 10 50 and 100 The calibration program will guide you through the calibration by text in the informa...

Page 29: ...ires special equipment This equipment is available from Mountz for those that require it as an optional item P T T C a l i b r a t i o n D a t a L o g g i n g This program is used for graphing the dat...

Page 30: ...lder Excel Macro for Torque and Angle Open this Excel file highlight the Torque and Angle data click the Graphing Icon that is on the spreadsheet the Torque and Angle will be plotted for you If you ha...

Page 31: ...screen allows a user to connect the PTT to a PC and get readings sent to the PC in Real Time which can be printed to a printer or saved as an Excel Spread Sheet The screen reading is sent from the PTT...

Page 32: ...ill see there is a button on the right side of the screen above the graph area labeled Real time see the Figure below Clicking this button will open another Window used to collect the Real Time data S...

Page 33: ...unit This program does not automatically install as the Interface Program does The following assumes the operator has the supplied CD in the D drive Locate the Bootloader Install folder on your comput...

Page 34: ...cate the PTT is in bootloader mode To update the firmware click the Boot load HEX file to device button Locate the HEX file update It will be in the Hex Files folder The file is named Mountz App hex T...

Page 35: ...e Bar Code Reader of Multiplexer Prior PTT versions cannot support the Bar Code Reader and Multiplexer Firmware and revision data can be seen on initial power on of unit Customers with older PTT versi...

Page 36: ...display No Tool Test Defined for xxx After collecting the required number of readings press the Tool Test Soft key to stop the test Using the Bar Code Reader with Multiplexer The Bar Code Reader can b...

Page 37: ...will light up indicating which transducer is currently selected Selecting Transducer Manually 1 Press the Mux Soft key and it will provide a list of currently connected Transducers 2 The user can scro...

Page 38: ...that allows for automatic sensor recognition see page 14 This feature identifies the sensor all calibration data and a calibration date reminder This chip can be added to the connection cable to enabl...

Page 39: ...1 943 4125 Fax 251 943 4979 US Canada Sales Offices Anaheim Boston Charlotte Chicago Cleveland Dallas El Paso Los Angeles Minneapolis Nashville Phoenix Seattle San Jose Toronto Mountz Mexico SA de CV...

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