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Transducer 

Calibration

• Always calibrate the TorqueMate® Plus with the unit plugged into the AC power adapter and make

sure the batteries are fully charged. 

• Calibration data for up to 15 transducers can be memorized by the TorqueMate® Plus. 

There are two options available for calibrating a transducer: 

1. FAST 

- Fast Cal means that you do not use dead weights for calibration. The TorqueMate® Plus will

assume the mv/v signal entered is accurate and automatically span the range of the transducer and
store it in memory.   

2. TRUE 

- True Cal means that you use calibration arms and dead weights to calibrate the transducer.

The TorqueMate® Plus will take three readings in each direction and create a calibration table in
memory.    

Procedure for Calibration

Attach the transducer to be calibrated.    

•  Enter Set-up by pressing the Mode and Tolerance keys at the same time.  The Set-up icon will show

and the display will be blank. 

•  Press the Scroll Up key until the LCD shows CAL. 

•  Press Enter to select this option.  

•  The Units icon will be flashing. 

•  Press the Scroll Up key to select the units that you will be calibrating this transducer to. Press Enter to

select the Units.    

•  The display will now show the expected transducer number (c-1 to c-15).  Press the Scroll Up key

until the desired transducer number is displayed.  If the TorqueMate® Plus transducer number has
never been used it will show “3333” for the range (default).  This will change as soon as you assign a
range to the transducer.  Press Enter to select the proper transducer number. 

• Enter the range of the transducer to be calibrated.  Press the Scroll Up key to change the value of the

flashing digit.  Press the Scroll Right key to select a different digit.  When the desired value has been
selected press Enter to accept.  Now set the decimal by pressing the Scroll Right key.  Press the
Enter key to save the range of the transducer.

Continue the calibration with the steps on page 21.

20

Note: Calibration Security

To ensure that inadvertent alteration of calibration data does not
occur, a Key Sequence Override is required to be entered at the CAL
prompt. After pressing Enter to activate the Cal Menu the Key
Sequence Override is accomplished by pressing Enter, Scroll Right &
Tolerance. Press these keys in exact order to access the calibration
function.

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Summary of Contents for 065032

Page 1: ...ed No part of this document may be reproduced distributed or transmitted in any form or by any means graphic electronic or mechanical including photocopying taping or information and retrieval systems...

Page 2: ...de of Operation 11 Setting Tolerances 12 Joint Rate 13 SET UP Mode 14 16 Data in Memory Download Data in Memory Clear Data in Memory 14 Manual Auto Clear and Memory On Off 15 Transducer Calibrate Filt...

Page 3: ...atteries 23 Application Notes 24 26 Impulse and Power Tool Testing 24 Breakaway Torque Methods 25 Calibrating Torque Wrenches 26 Sending Data 26 Filters 27 Accessories 28 29 Transducers Loading Bench...

Page 4: ...ueMate Plus can be used with a strain gauge rotary sensor for applying torque and or torque and angle Quality Control Applications Inspection Auditing Use any strain gauge torque sensor and the Torque...

Page 5: ...Operation Manual and Sample Statistics worksheet Certification Warranty Card Carrying Case Cardboard TorqueMate Plus Power Adapter Charger available for Europe or other CD Operation Manual Sample Sta...

Page 6: ...ero press Scroll Right and Scroll Up simultaneously Sealed membrane keypad for any environment Use Scroll Right key to change active digit when setting numbers Use Scroll Up key to move through the me...

Page 7: ...low limits for Torque and Angle with green and red Go No Go LED s and an audible buzzer Auto Reset Automatically resets the display when a new torque cycle is sensed Peak First Peak mode Resets in 3...

Page 8: ...modes Trickle and Fast Charge Charging the TorqueMate Plus without a transducer attached activates the Trickle Mode This mode charges the battery but there is not a specific time frame when charging w...

Page 9: ...to the operation mode in the First Peak setting The Mode icon will point to First Peak CHANGING NUMBERS With the Scroll and Enter Keys To change numbers such as the high and low tolerance the TorqueMa...

Page 10: ...er key returns the TorqueMate Plus to the operation mode UNIT OF MEASURE Engineering Units To change the unit of measurement 1 Press the Unit 2 key on the front panel 2 Press the Scroll Up 3 key until...

Page 11: ...nput from the operator Second peak if any is shown in the window on the display e Angle Mode Combined with a transducer with angle encoder the TorqueMate Plus measures the angle of rotation of a faste...

Page 12: ...ter to save the low angle limit 8 Repeat for the high angle limit 9 Press Enter to save the high angle limit and return to the operation mode The TorqueMate Plus display will now track the applied tor...

Page 13: ...otation Once again place the TorqueMate Plus wrench on the fastener and tighten to the final desired torque Measure or approximate the angle of rotation You do not need to know the exact angle only th...

Page 14: ...Press the Scroll Right key to read the next lower data number i e 100 99 98 The Scroll Up key will not scroll from the last data number to the first i e 100 to 1 d Press Enter to exit and return to no...

Page 15: ...ed For example On 1 means that the display will clear 1 second after reaching a peak value Note The time for Auto Clear during Power Tool mode is independent of the timer for Peak or First Peak If in...

Page 16: ...transducer numbers 1 15 c When the number corresponds to the attached transducer press the Enter key The TM200 will now use the appropriate torque calibration data for that transducer if it has been...

Page 17: ...y to select a different digit Do not worry if the decimal is wrong you will change that next Press Enter when the numbers are correct 7 Now set the decimal place with the Scroll Right key Press Enter...

Page 18: ...Mate Plus 10 pin connector on one end and a Bendix connector on the other See list of cables below Calibration Notes When using the Fast Cal option on the TorqueMate Plus the TorqueMate Plus will take...

Page 19: ...is a normal characteristic of transducers The TorqueMate Plus will accept transducers with up to 2 zero offset If the transducer has more than 2 offset the transducer is most likely damaged due to ov...

Page 20: ...l Up key to select the units that you will be calibrating this transducer to Press Enter to select the Units The display will now show the expected transducer number c 1 to c 15 Press the Scroll Up ke...

Page 21: ...eans that the tester is waiting for you to enter Point Zero in the negative counterclockwise direction also referred to as the negative zero offset of the transducer Exercise the transducer three time...

Page 22: ...load for 30 seconds Press the Scroll Right key to accept the clockwise Zero point Proceed in the clockwise direction as you did in the Counterclockwise direction for points P1 P2 and P3 After pressing...

Page 23: ...g batteries If the batteries are fully discharged the TorqueMate Plus may take a few minutes to power up after being plugged into the AC adapter BATTERY STRENGTH The TorqueMate Plus battery pack shoul...

Page 24: ...imits So creating the same condi tions as the application under test is important Due to these non tester related variations it is difficult if not impossible to create a torque tester that will be ou...

Page 25: ...on the tester because of the torque necessary to overcome friction and operator influences It is wise to take a number of these readings to get a true picture of what is really happen ing on the appl...

Page 26: ...e two ways to send data 1 Send all memorized data in memory from set up mode 2 Send realtime data one at a time when in peak or power tool mode and press the enter key Capture data from the TorqueMate...

Page 27: ...ese two situations may create the need for differ ent filters within the tester A filter acts much like a sieve it lets certain signals through and stops others When you select different filters on th...

Page 28: ...bf in 500 lbf ft Application Areas Calibrating hand tools power tools requires RDA For power tools rotational measurement applications Installation test of fasteners Converts any ratchet wrench into s...

Page 29: ...t 12 VDC 300 mA Part Number 771044 Adapter D Sub 9 pin to 6 Pin RJ12 TorqueMate Plus Part Number 701031 Transducer Cable 10 Pin Modular Plug to Open Wire Part Number 065145 RS232 Cable 6 Pin to 6 Pin...

Page 30: ...ble fast mv v and range Display Large 4 digit LCD with additional 4 digit window Memory Capacity Up to 1000 Readings Communications RS232C 8 1 n 4800 BPS Power NimH for long life Clockwise and Counter...

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