Motus M660BR Service Manual Download Page 91

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J. M660BR/BRL_CONSOLE POST

NO. CODE

P/NAME

SPEC

Q’TY

MAZ150010

CONSOLE POST FRAME

MAY190160 POCKET_BOTTOM

ABS

MAZ150020

FRONT HANDLE FRAME

MAZ290030 HANDLE_TOP

ABS

MAJ182030 SENSOR

PLATE

SUS

MAZ290040 HANDLE_BOTTOM

ABS

MA1G04016

BUTTON SCREW

M4 X L16

MA0A08015

ALLEN BOLT

M8 X L15

MA1G03012

BUTTON SCREW

M3 X L12

MAY190150 POCKET_TOP

ABS

MAY110050 POCKET

BRACKET

MA1G04020

BUTTON SCREW

M4 X L20

MA0M04012

TRUSS CROSS BOLT

M4 X L12

MAU152010

DISPLAY PANEL BOTTOM

ABS

MA0F05020

BUTTON CROSS BOLT

M5 X L20

DISPLAY PANEL TOP

MAY190170

DISPLAY REAR COVER

ABS

MAZ150030

FRONT BODY CAP

BRACKET_FRONT

MA0F05008

BUTTON CROSS BOLT

M5 X L8

MA0Y90103 SPEED

NUT

MAY115000 STICKER-SERIAL

NO.

Summary of Contents for M660BR

Page 1: ...ervice manual is for use by Motus trained service providers only If you are not a Motus Trained Servicer you must not attempt to service any Motus product Ver 0 1 Oct 2007 ⓒ Motus Co Ltd All Rights reserved Unauthorized Reproduction and Distribution Prohibited By Law ...

Page 2: ...BR and M660BRL Table of Contents SECTION I TROUBLESHOOTING GUIDE SECTION II HOW TO REPLACE REPAIR GUIDE General SECTION III HOW TO REPLACE REPAIR GUIDE Electronic PCB SECTION IV ELECTRONIC PCB CONNECTOR AND CABLE OVERVIEW APPENDIX EXPLODED VIEW ...

Page 3: ...2 Motus Exercise Bikes M660BU M660BUL M660BR and M660BRL SECTION I TROUBLESHOOTING GUIDE 1 1 System Block Diagram 1 2 Troubleshooting Guide 1 3 Troubleshooting Guide for LCD ...

Page 4: ...B Intensity Up Intensity Down Start Enter Contact HR PCB A D PCB LCD Screen LCD Lamp Inverter PCB OSD Button PCB for Channel Volume Power on Video Audio Input Coaxial RCA Back Light Audio Interface Headphone Jack SMPS 5V LCD Power Adapter AC 100V 220V Power ON OFF Switch Switching Mode Power Supply Brake Control 3 Phase Rectifier with DC Filter Gener ator Battery ...

Page 5: ...al but Dot LED and Numeric LED do not light up On M660BUL BRL Defective MPU Board Measure the voltage between pin 1 and pin 4 on CN2 If no voltage replace MPU PCB Dot LED and Numeric LED are normal but LCD TV does not light up or is blank Refer to 1 3 Troubleshooting Guide for LCD Refer to 1 3 Troubleshooting Guide for LCD Using a Multi meter verify more than 6VDC at pin 7 and pin 8 on CN1 If volt...

Page 6: ...erified as good replace the Drive board Unit does not display SPEED on Console Cable connection Verify that the cable connection at MPU board and Drive board or the connection between cables at midpoint is plugged in properly Using a Multi meter verify continuity on all cables Replace any defective cables Pedaling is too slow Pedal faster Program intensity doesn t challenge user ability Select hig...

Page 7: ...e loading occurs Worn or damaged wire harness Inspect wire harness Replace worn or damaged harness During MANUAL program resistance variance occurs Pedaling is too slow Pedal faster Pedaling is difficult with restricted feeling or is not possible when Bike has not been started no STARY key Drive Belt is jammed Inspect by opening the body covers Replace if necessary Loose hardware Verify that all h...

Page 8: ...m Chest strap electrodes are out of monitoring range Make sure the chest strap is within 60cm from Wireless HR PCB Chest strap battery is discharged Replace chest strap or the battery Chest strap electrodes are not laid flat or horizontally across your skin Make sure the chest strap electrodes lies flat and horizontally across your skin Faulty chest strap Replace chest strap Faulty Wireless HR PCB...

Page 9: ...r disconnected Check if the connection between LCD screen and A D Board is tight In other word LVDS cable shown in picture Vertical large white stripe or Vertical stripe block on LCD screen Problem with LCD screen Replace LCD screen When LCD power is turned on by pressing TV on off VIDEO S VIDEO or ANALOG appears temporarily and then disappears on the left upper corner of LCD screen TV mode is not...

Page 10: ...place A D Board LCD Lamp inverter is damaged Replace LCD Lamp inverter LCD Back Light is damaged Replace LCD screen left upper corner of LCD screen The connector or cable is bad Replace the connector or cable Channels or Volume does not change Button to change channels or volume does not work Replace the button OSD Button Board or harness related to it Air cable setting is not correct Follow the s...

Page 11: ...l 2 1 How to Adjust the Drive Belt or POLY V BELT Tension 2 2 How to Replace the Drive Belt or POLY V BELT 2 3 How to Replace the PEDAL SHAFT 2 4 How to Replace the GENERATOR 2 5 How to Replace the SEAT 2 6 How to Replace the GAS CYLINDER 2 7 How to Replace the PEDAL 2 8 How to Replace the IDLER ASSEMBLY ...

Page 12: ...o the Gas Cylinder temporarily by a tape to make it easy to remove the MAIN BODY_R 50 5 Remove five bolts 51 52 securing the MAIN BODY_R 50 to the Main Body Frame and remove the MAIN BODY_R 50 6 To increase the belt tension turn the HEX NUT 17 clockwise in two or three turns It makes the TENSION SPRING 15 tauter 7 Rotate Pedal in two or three turns and then measure the tension of the Drive Belt us...

Page 13: ... indicating cracks fraying or excessive wear should be replaced 2 2 1 M660BU BUL Do the steps below while referring to the following Exploded Views in Appendix C 1 M660BU BUL_MAIN BODY 1 For M660BUL turn off the unit power at the switch and then unplug the line cord at wall outlet 2 Remove the CENTER FOOT_UP 61 by removing two bolts 52 securing the CENTER FOOT_UP 61 to the Main Body Frame 3 Remove...

Page 14: ...der Caution To avoid risk of injury it is recommended that one person replaces the Belt rather than two persons 2 2 2 M660BR BRL Do the steps below while referring to the following Exploded Views in Appendix I 1 M660BR BRL_MAIN BODY 1 Turn off the unit power at the switch and unplug the line cord at wall outlet 2 Remove two bolts 52 securing the CENTER FOOT_RE 59 to the Main Body Frame and Remove ...

Page 15: ... in reverse order Caution To avoid risk of injury it is recommended that one person replaces the Belt rather than two persons 2 3 How to Replace the PEDAL SHAFT 2 3 1 M660BU BUL Do the steps below while referring to the following Exploded Views in Appendix C 1 M660BU BUL_MAIN BODY 1 Turn off the unit power at the switch and then unplug the line cord at wall outlet 2 Remove the CENTER FOOT_UP 61 by...

Page 16: ...Spanner as shown 11 Turn the rear hex section of the PEDAL TOOL clockwise as shown until the CRANK ARM_R 43 is extracted from the PEDAL SHAFT 12 Remove three Bolts 32 and remove the PEDAL IN COVER 31 13 Remove the Drive Belt 46 See 2 2 How to Replace the Drive Belt 14 Remove the PEDAL PULLEY 28 from the unit by removing four Bolts 29 15 Remove the MAIN BODY_L 49 CRANK CAP 45 CRANK ARM_L 41 and PED...

Page 17: ... Pedal Shaft while referring to 6 thru 19 in section 2 3 1 M660BU BUL 6 Re install all of parts in reverse order 2 4 How to Replace the GENERATOR 2 4 1 M660BU BUL Do the steps below while referring to the following Exploded Views in Appendix C 1 M660BU BUL_MAIN BODY 1 Turn off the unit power at the switch and then unplug the line cord at wall outlet 2 Remove the CENTER FOOT_UP 61 by removing two b...

Page 18: ... and TENSION SPRING 15 by unscrewing the HEX BOLT 17 9 Remove four ALLEN BOLTs 6 by using 5mm hex wrench 10 Lift off the GENERATOR 5 from the MAIN FRAME 1 11 Remove the IDLER BRACKET 7 and IDLER BRACKET BUSH 13 from the GENERATOR 5 by unscrewing three bolts 14 securing the IDLER BRACKET 7 to the GENERATOR 12 Remove and discard three bolts on the pulley side of new GENERATOR to be replaced as shown...

Page 19: ...s shown 19 Re assemble all of parts in reverse order 2 4 2 M660BR BRL Do the steps below while referring to the following Exploded Views in Appendix I 1 M660BR BRL_MAIN BODY 1 Turn off the unit power at the switch and then unplug the line cord at wall outlet 2 Remove the CENTER FOOT_RE 59 by removing two bolts 56 securing the CENTER FOOT_RE 59 to the Main Body Frame 3 Remove two bolts 50 securing ...

Page 20: ...1 M660BR BRL_SEAT 2 5 2 1 SEAT 1 Remove the SEAT 21 by unscrewing four ALLEN BOLTs 22 and four SPRING WASHERs 23 securing the SEAT to the SEAT FRAME 1 2 Discard the SEAT 21 and install new SEAT in reverse order 2 5 2 2 SEAT BACK 1 Remove the SEAT BACK COVER 25 by unscrewing eight TRUSS SCREWs 26 securing the SEAT BACK COVER to SEAT BACK 24 2 Remove four ALLEN BOLTs 22 and four SPRING WASHERs 23 se...

Page 21: ...urn the connecting section in between the PEDAL_L and CRANK ARM_L clockwise as shown in picture by using Adjustable Spanner or Spanner while holding the CRANK ARM_L 2 Turn the PEDAL_L until it is distracted 3 Discard the PEDAL_L and install new PEDAL_L in reverse order 2 7 2 Right Pedal The picture shown is the Right Pedal as viewed from the rear side of the bike 1 Turn the connecting section in b...

Page 22: ... 16 for restoring BELT tension when reassembling it 7 Loosen HEX LOCK NUT 17 by using 13 mm spanner until it reaches the end of HANGER BOLT 16 to slacken POLY V BELT 46 8 Remove POLY V BELT 46 from PEDAL PULLEY 28 IDLER PULLEY 8 and GENERATOR PULLEY Be careful not to get your hands be caught between the BELT and PULLEYS 9 Remove IDLER BRACKET 7 IDLER BRACKET SPACER 12 and IDLER BRACKET BUSH 13 by ...

Page 23: ...ed in the center of IDLER PULLEY 8 by rotating the pedal The POLY V BELT 46 can be aligned by using the Groove of PEDAL PULLEY 28 13 Adjust the tension of the POLY V BELT 46 by moving HEX LOCK NUT 17 into the position marked in 4 14 Make sure POLY V BELT 46 is located in the center of IDLER PULLEY 8 when you are pedaling If the POLY V BELT 46 drifts off the center of IDLER PULLEY 8 realign the BEL...

Page 24: ...PU Board in Model M660BUL or M660BRL 3 4 How to Replace the MPU Board in Model M660BU or M660BR 3 5 How to Replace the OPERATION BUTTON Board 3 6 How to Replace the LAMP INVERTER Board in Model M660BUL or M660BRL 3 7 How to Replace the Program BUTTON Board OSD BUTTON Board AUDIO INTERFACE DOWNLOAD Board in Model M660BUL and M660BRL 3 8 How to Replace the DRIVE Board 3 9 How to Replace the SMPS 5V ...

Page 25: ... PANEL TOP 12 D 1 4 Disconnect all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that the LCD screen faces downward 5 Disconnect one end of the OSD BUTTON CABLE CB21 from the side of A D BOARD 8 G 1 The OSD BUTTON CABLE CB21 is connected in between the A D BOARD 8 G 1 and OSD BOARD 11 G 1 6 Remove the LCD PANEL BRACKET 3 G...

Page 26: ...1 from the DISPLAY PANEL BOTTM 10 D 1 by unscrewing four screws 8 D 1 3 Remove four screws 11 D 1 securing the DISPLAY PANEL TOP 12 D 1 to the DISPLAY PANEL BOTTOM 10 D 1 4 Lift off the DISPLAY PANEL TOP 12 D 1 while disconnecting all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that the LCD screen faces downward 5 Discon...

Page 27: ...Lift off the DISPLAY PANEL TOP 12 D 1 while disconnecting all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that the LCD screen faces downward 5 Disconnect all the cables from the MPU BOARD_FRONT 13 G1 6 Remove three screws 7 G 1 securing the MPU BOARD_BACK 15 G 1 to the MPU BOARD_FRONT 13 G 1 7 Carefully lift the MPU BOAR...

Page 28: ...ur screws 11 D 1 securing the DISPLAY PANEL TOP 12 D 1 to the DISPLAY PANEL BOTTOM 10 D 1 3 Lift off the DISPLAY PANEL TOP 12 D 1 while disconnecting all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that it faces downward 4 Disconnect all the cables including Ribbon cable from the MPU BOARD 27 G1 5 Remove eight screws 12 ...

Page 29: ...m the DISPLAY PANEL BOTTM 10 D 1 by unscrewing four screws 8 D 1 2 Remove four screws 11 D 1 securing the DISPLAY PANEL TOP 12 D 1 to the DISPLAY PANEL BOTTOM 10 D 1 3 Lift off the DISPLAY PANEL TOP 12 D 1 while disconnecting all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that it faces downward 4 Disconnect all of cable...

Page 30: ...ecuring the DISPLAY PANEL TOP 12 D 1 to the DISPLAY PANEL BOTTOM 10 D 1 4 Lift off the DISPLAY PANEL TOP 12 D 1 while disconnecting all the cables from the DISPLAY PANEL TOP 12 D 1 and then place the DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that the LCD screen faces downward 5 On the side of the LAMP INVERTER board 6 G1 disconnect the LAMP INVERTER CABLE CB32 which is connected be...

Page 31: ...DISPLAY PANEL TOP 12 D 1 on the flat and clean surface so that the LCD screen faces downward Program BUTTON Board 5 On the side of the PROGRAM BUTTON Board 10 G 1 disconnect the PROGRAM BUTTON CABLE CB19 which is connected between the MPU_BOARD_FRONT 13 G 1 and PROGRAM BUTTON Board 10 G 1 6 Remove the PROGRAM BUTTON Board 10 G 1 from the DISPLAY BUTTON_LCD 9 G 1 by unscrewing three screws 12 G 1 7...

Page 32: ...31 6 Remove the AUDIO INTERFACE DOWNLOAD Board 24 G 1 from the DISPLAY BUTTON_LCD 9 G 1 by unscrewing three screws 12 G 1 7 Install new AUDIO INTERFACE DOWNLOAD Board 24 G 1 in reverse order ...

Page 33: ...dy Frame through the PEDAL_BU_L 40 and CRANK ARM_L 41 Be careful not to make a scratch on the MAIN BODY_L 49 while removing the MAIN BODY_L 7 Remove all the cables which are connected to the DRIVE Board 20 8 Remove the DRIVE Board 20 from the DRIVER BOARD BRACKET 18 by unscrewing two bolts 21 9 Install new DRIVE Board in reverse order M660BR BRL Do the steps below while referring to the following ...

Page 34: ...scratch on the MAIN BODY_L 53 while removing the MAIN BODY_L 6 Remove all the cables which are connected to the DRIVE Board 15 7 Remove the DRIVE Board 15 from the body frame by unscrewing two bolts 16 8 Install new DRIVE Board in reverse order ...

Page 35: ...ain Body Frame and then remove the MAIN BODY_L 49 from the Main Body Frame through the PEDAL_BU_L 40 and CRANK ARM_L 41 Be careful not to make a scratch on the MAIN BODY_L 49 while removing the MAIN BODY_L 7 Remove all the cables which are connected to the SMPS 5V 36 8 Remove the SMPS 5V 36 from the SMPS BRACKET_UP 34 by unscrewing four bolts 37 9 Install new SMPS 5V 36 in reverse order M660BRL Do...

Page 36: ... CRANK ARM_L 34 Be careful not to make a scratch on the MAIN BODY_L 53 while removing the MAIN BODY_L 6 Remove all the cables which are connected to the SMPS 5V 23 7 Remove the SMPS 5V 23 from the SMPS BRACKET_RE 22 by unscrewing four bolts 24 8 Install new SMPS 5V 23 in reverse order ...

Page 37: ...e PEDAL_BU_L 40 and CRANK ARM_L 41 Be careful not to make a scratch on the MAIN BODY_L 49 while removing the MAIN BODY_L 7 Remove the ADAPTER BRACKET 23 by unscrewing two bolts 19 8 Remove all the cables which are connected to the LCD POWER ADAPTER 22 9 Remove the LCD POWER ADAPTER 22 from the BODY FRAME 10 Install new the LCD POWER ADAPTER 22 in reverse order M660BR BRL Do the steps below while r...

Page 38: ... 53 while removing the MAIN BODY_L 6 Remove the ADAPTER BRACKET 18 by unscrewing two bolts 16 7 Remove all the cables which are connected to the LCD POWER ADAPTER 17 8 Remove the LCD POWER ADAPTER 17 from the BODY FRAME 9 Install new LCD POWER ADAPTER 17 in reverse order ...

Page 39: ...s M660BU M660BUL M660BR and M660BRL SECTION IV ELECTRONIC PCB CONNECTOR AND CABLE OVERVIEW 4 1 Cable Connection Block Diagram 4 2 Electronic PCB Connector and Pin Description 4 3 Cables Connectors 4 4 Cable Diagram ...

Page 40: ...39 4 1 Cable Connection Block Diagram 1 MPU PCB on M660BUL M660BRL MPU_FRONT Display MPU_BACK MAIN ...

Page 41: ...40 2 MPU PCB on M660BU M600BR ...

Page 42: ...41 3 A D BOARD on M600BUL M660BRL ...

Page 43: ...42 4 POWER BOARD 4 1 M660BUL M660BRL DRIVE Board SMPS 5V LCD POWER ADAPTER 4 2 M660BU M660BR DRIVE Board ...

Page 44: ...C No Connection 2 GND Ground 3 NC No Connection 4 NC No Connection 5 PWM PWM Output 6 E P Encoder Pulse Input 7 GND Ground CN 1 Main Cable 8 NC No Connection 1 VCC Not used 2 TXD_PC Not used 3 RXD_PC Not used CN 2 Reserved Port RS 232 4 GND Not used 1 VCC 5V 2 TXD_PC Transmit data M660B Æ PC 3 RXD_PC Receive data PC Æ M660B CN 3 Serial Port RS 232 4 GND Ground ...

Page 45: ...d Not used 1 T_VCC VCC Not used 2 T_GND Ground Not used CN 7 Not used 3 T_VCC VCC Not used 1 Signal 1 Sensor Plate signal 1 CN 8 CN 14 Contact Heart Rate Sensor 2 Signal 2 Sensor Plate signal 2 1 T232 PDO Program Data Output 2 VCC 5V 3 SCK Serial Clock 4 R232 PDI Program Data Input 5 RESET Receive data CN 9 Program Download 6 GND Ground Connector Location Pin Pin Name Functional Description 1 Sign...

Page 46: ... 9 Q2 Data Output 2 CN 11 Overlay button or Membrane 10 Q1 Data Output 1 1 GND Ground 2 GND Ground 3 B4 Key Data Input 4 4 B3 Key Data Input 3 5 B2 Key Data Input 2 6 B1 Key Data Input 1 7 Q6 Key Scan Output 6 CN 12 Operation Button 8 VCC Vcc 1 VCC VCC CN 15 Main Power 2 GND Ground 1 Q1 Data Output 1 2 Q2 Data Output 2 3 Q3 Data Output 3 4 Q4 Data Output 4 CN 16 Program Button 5 B4 Data In 4 ...

Page 47: ...10 CS8 Chip Select 8 11 GND Ground 12 GND Ground J1 Display Interface Header 1 13 GND Ground 1 AD0 Address Data 0 2 AD1 Address Data 1 3 AD2 Address Data 2 4 AD3 Address Data 3 5 AD4 Address Data 4 6 AD5 Address Data 5 7 AD6 Address Data 6 8 AD7 Address Data 7 9 D_CLK Dot Display Clock 10 D_LE Dot Display Latch Enable 11 D_RED Dot Display RED Data J2 Display Interface Header 2 12 D_GR Dot Display ...

Page 48: ...CS6 Chip Select 6 10 CS8 Chip Select 8 11 GND Ground 12 GND Ground J1 MPU Interface Header 1 13 GND Ground 1 AD0 Address Data 0 2 AD1 Address Data 1 3 AD2 Address Data 2 4 AD3 Address Data 3 5 AD4 Address Data 4 6 AD5 Address Data 5 7 AD6 Address Data 6 8 AD7 Address Data 7 9 D_CLK Dot Display Clock 10 D_LE Dot Display Latch Enable 11 D_RED Dot Display RED Data J2 MPU Interface Header 2 12 D_GR Do...

Page 49: ...0BR Connector Location Pin Pin Name Functional Description 1 VCC Drive VCC 7 5V 2 GND Ground 3 VCC Drive VCC 7 5V 4 NC No Connection 5 PWM PWM Output 6 E P Encoder Pulse Input 7 GND Ground CN 1 Main Cable 8 VCC Drive VCC 7 5V ...

Page 50: ...C Not used 3 RXD_PC Receive data PC Æ M660B Not used CN 4 Serial Port RS 232 Not used 4 GND Ground Not used 1 Signal 1 Sensor Plate signal 1 CN 5 CN 15 Contact Heart Rate Sensor 2 Signal 2 Sensor Plate signal 2 1 VCC Not used 2 HR_TCH Not used 3 VCC Not used CN 6 Not used 4 GND Not used 1 T_VCC Not used 2 T_GND Not used CN 7 Not used 3 T_VCC Not used 1 Signal 1 Sensor Plate signal 1 CN 8 CN 16 Con...

Page 51: ...d 2 VCC Heart Rate 5V CN 10 Heart Rate Signal 3 GND Heart Rate Ground 1 B4 Data In 4 2 B3 Data In 3 3 B2 Data In 2 4 B1 Data In 1 5 Q6 Data Output 6 6 Q5 Data Output 5 7 Q4 Data Output 4 8 Q3 Data Output 3 9 Q2 Data Output 2 CN 11 Overlay or Membrane 10 Q1 Data Output 1 1 GND Ground 2 GND Ground 3 B4 Key Data Input 4 4 B3 Key Data Input 3 5 B2 Key Data Input 2 6 B1 Key Data Input 1 7 Q6 Key Scan O...

Page 52: ...51 Connector Location Pin Pin Name Functional Description 1 VCC Not used 2 STEP Not used CN 13 Step Sensor 3 GND Not used 1 B VCC Not used 2 GND Not used CN 14 Test Power 3 VCC Not used ...

Page 53: ... 4 UP Level UP Key 5 DOWN Level Down Key 6 ENTER ENTER Key 7 SCAN Signal Scan CN 1 Operation Button Start Stop Intensity Up Intensity Down 8 VCC VCC 4 Program Button Board Connector Location Pin Pin Name Functional Description 1 Q1 Data Output 1 2 Q2 Data Output 2 3 Q3 Data Output 3 4 Q4 Data Output 4 CN 1 Program Button 5 B4 Data In 4 ...

Page 54: ...nal Description 1 Audio Left Audio Left 2 GND Ground 3 Audio Right Audio Right CN 1 Audio Out 4 GND Ground CN 2 SVIDEO S VIDEO Input CN 3 DC In DC 12V 3 5A Input CN 5 Video In Video Input Yellow CN 8 Audio In Audio Input Red CN 9 Audio In Audio Input White ...

Page 55: ...round 6 GND Ground 7 DIM CTRL Back Light Intensity Adjust DC 0 5V CN 10 LAMP Inverter Control 8 On Off Back Light On Off Control 1 LED1 LDE Lamp 2 KEY1 Key Input 3 KEY2 Key Input 4 5V Vcc DC 5V 5 GND Ground 6 LED2 LED Lamp CN 11 OSD Key In 7 IR IR Sensor CN 12 S AUDIO In S AUDIO Input CN 14 RGB In RGB Analog In Monitor TU 1 RF ANT In RF ANT In ...

Page 56: ...3 LVDS EVEN 9 E 3 LVDS EVEN 10 E CLK LVDS EVEN 11 E CLK LVDS EVEN 12 E 2 LVDS EVEN 13 E 2 LVDS EVEN 14 GND Ground 15 E 1 LVDS EVEN 16 E 1 LVDS EVEN 17 GND Ground 18 E 0 LVDS EVEN 19 E 0 LVDS EVEN 20 O 3 LVDS ODD 21 O 3 LVDS ODD 22 O CLK LVDS ODD 23 O CLK LVDS ODD 24 GND Ground 25 O 2 LVDS ODD 26 O 2 LVDS ODD 27 O 1 LVDS ODD 28 O 1 LVDS ODD 29 O 0 LVDS ODD CN 13 LVDS Control CN 13 LVDS Control 30 O...

Page 57: ... Back Light On Off Control 4 CTRL Adjustment for Back Light Bright DC 0 5V CN 1 Input Connector 5 GND Ground 1 Lamp H1 High Voltage connection to high side of lamp CN 2 Output Connector 1 2 Lamp L1 Low Voltage connection to low side of lamp 1 Lamp H2 High Voltage connection to high side of lamp CN 3 Output Connector 2 2 Lamp L2 Low Voltage connection to low side of lamp ...

Page 58: ...Description 1 GND Ground 2 CTRL Adjustment for Back Light Bright DC 0 5V 3 On Off Back Light On Off Control 4 VCC DC 12V 3 5A Vcc CN 1 Input Connector 5 GND Ground 1 Lamp H1 High Voltage connection to high side of lamp CN 2 Output Connector 1 2 Lamp L1 Low Voltage connection to low side of lamp ...

Page 59: ...58 ...

Page 60: ...ion 2 KEY1 Key 1 Output Volume_up Channel_down Channel_up 3 KEY2 Key 2 Output Volume_down Power 4 5V Vcc 5V 5 GND Ground 6 NC No Connection CN 3 OSD Button 7 NC No Connection 8 RCA Jack Board Connector Location Pin Pin Name Functional Description RCA 4A RED Audio Input RCA 5A WHITE Audio Input ...

Page 61: ...60 RCA 6A YELLOW Video Input ...

Page 62: ...Interface 3 GND Ground 1 PD Out Program Data Output 2 VCC 5V 3 SCK Serial Clock 4 PD In Program Data Input 5 RESET Receive data CN 2 Program Download 6 GND Ground 1 PD Out Program Data Output 2 VCC 5V 3 SCK Serial Clock 4 PD In Program Data Input 5 RESET Receive data 6 GND Ground 7 GND Ground RJ1 Download Interface from External 8 NC No Connection ...

Page 63: ...ut Voltage Source to Drive Board CN 1 3 W phase input Voltage Source to Drive Board 1 Brake Control PWM Output for brake CN 2 2 Brake Control PWM Output for brake 8 VCC Voltage output 7 GND Ground 6 E P Pulse for checking a rotation speed 5 PWM PWM Input for brake 4 N C N C 3 VCC Voltage output 2 GND Ground CN 3 1 VCC Voltage output ...

Page 64: ... 1350 SMH250 08 CB15 CN4 Touch L 2P 950 SMH250 02 CB18 CN8 Touch R 2P 950 YH025 02 CB9 CN9 Audio Interface Download Board CN2 6P 150 SMH250 06 CB12 CN12 Operation Board CN1 8P 150 SMH250 08 CB10 CN10 RF HR POLAR 3P 900 SMH250 03 CB19 CN16 Program Key CN2 5P 300 SMH250 05 CBB3 CBB4 CN15 SMPS 5V 2P 1350 CH1143 02 J1 MPU Display J1 13P Box Header J2 MPU Display J2 12P Box Header Main LCD CN11 Membran...

Page 65: ...tart Board Connector No End Board Connector No Wire Length mm Housing Remark CBB10 CB28 CN5 2060 Yellow CBB10 CB28 CN8 2060 Red CBB10 CB28 Terminal Plate AD Board CN9 2060 White CN1 3P Driver Board CN2 Genurator 2P ...

Page 66: ...able Spec CBB1 Main Cable Top CBB2 Main Cable Bottom CBB3 DC Cable CBB4 SMPS 5V Cable CBB5 Battery Cable CBB6 Adapter Cable CB15 Touch HR Left Cable CB18 Touch HR Right Cable CB10 DownLoad Cable CB11 POLAR Cable CB12 Tact Switch Operation Cable ...

Page 67: ... CB19 Program Key Cable CB20 Audio output Cable CB21 OSD Cable CBB7 Power Cable CB24 SMPS 12V Cable TOP CBB9 SMPS 12V Cable Bottom CB28 RCA Cable TOP CBB10 RCA Cable Bottom CB29 Coaxial Cable NTSC TOP CBB11 2 Coaxial Cable NTSC Bottom ...

Page 68: ...67 Cable No Cable Name Cable Spec CB30 Coaxial Cable PAL SECAM TOP CBB11 1 Coaxial Cable PAL SECAM Bottom CB31 LVDS Cable CB32 LAMP Inverter Cable ...

Page 69: ...DED VIEW D M660BU BUL_CONSOLE POST PART LIST D 1 M660BU BUL_CONSOLE POST EXPLODED VIEW E M660BU BUL_HANDLE PART LIST E 1 M660BU BUL_HANDLE EXPLODED VIEW F M660BU BUL_SEAT PART LIST F 1 M660BU BUL_SEAT EXPLODED VIEW G CONSOLE PART LIST G 1 COLSOLE EXPLODED VIEW H M660BR BRL PART LIST H 1 M660BR BRL EXPLODED VIEW I M660BR BRL_MAIN BODY PART LIST I 1 M660BR BRL_MAIN BODY EXPLODED VIEW J M660BR BRL_CO...

Page 70: ... H S HEX BOLT M10 X L50 4 5 MA0K10020 HEX BOLT M10 X L20 4 6 MA0S10003 PLAIN WASHER M10 3t OD25 8 7 MAY150000 CONSOLE POST ASSEMBLY_DOT M660BU 1 7 MAY150002 CONSOLE POST ASSEMBLY_LCD M660BUL 1 8 MA0A08015 ALLEN BOLT M8 X L15 4 9 MAY190020 FRONT BODY_REAR ABS 1 10 MA0M04012 TRUSS CROSS BOLT M4 x L12 2 11 MA0F05015 BUTTON CROSS BOLT M5 x L15 1 12 MA1G05035 BUTTON SCREW M5 X L35 1 13 MAY190030 CENTER...

Page 71: ...70 A 1 M660BU ...

Page 72: ...0 AC POWER S W INLET AC POWER 1 11 MAY116050 AC POWER S W INLET PLATE 2t 1 12 MA0Y03012 PILLOW CROSS BOLT M3 X L12 2 13 MAY194050 STICKER TERMINAL LCD_L TV GENDER 1 14 MAO174010 RF GENDER NT PAL 1 15 MAZ19017E RCA GENDER YELLOW 1 16 MAZ19019E RCA GENDER WHITE 1 17 MAZ19018E RCA GENDER RED 1 18 MAY116060 CHARGER JACK PLATE 2t 1 19 MAY194010 STICKER TERMINAL DOT_R CHARGER JACK 1 20 MAV194030 DC POWE...

Page 73: ...72 B 1 FOOT ...

Page 74: ...UT M10 1 12 MAY132040 IDLER BRACKET SPACER 1 13 MAY132030 IDLER BRACKET BUSH 3 14 MA0Y05015 PILLOW CROSS BOLT 5 15 MAZ134010 TENSION SPRING 1 16 MA0Y08060 HANGER BOLT M8 X L60 1 17 MA0O08000 HEX LOCK NUT M8 1 18 MAY110020 DRIVER BOARD BRACKET 1 19 MA0F05008 BUTTON CROSS BOLT M5 X L8 3 20 MAU135010 DRIVER BOARD 7 5V 1 5A 1 21 MA0M05008 TRUSS CORSS BOLT M5 X L8 2 22 MAO167090 LCD POWER ADAPTER 12V 3...

Page 75: ...DAL_BU_L JD22 B 1 41 MAF143000 CRANK ARM_L 1 42 MAG144010 PEDAL_BU_R 1 43 MAF148000 CRANK ARM_R 1 44 MA0F08025 ALLEN SEMS BOLT M8 X L25 2 45 MAF146000 CRANK CAP 2 46 MAF145000 POLY V BELT 430J 7R 1 47 MAY190180 SUPPORTER 4 48 MAY190091 LOGO BADGE ALUMINUM 2 49 MAY190040 MAIN BODY_L 1 50 MAY190050 MAIN BODY_R 1 51 MA0F05015 BUTTON CROSS BOLT M5 X L15 4 52 MA0F05035 BUTTON CROSS BOLT M5 X L35 4 53 M...

Page 76: ...75 NO CODE P NAME SPEC Q TY 60 MA1G05035 BUTTON SCREW M5 X L35 1 61 MAY190030 CENTER FOOT_UP ABS 1 ...

Page 77: ...76 C 1 M660BU BUL_MAIN BODY ...

Page 78: ...SCREW M3 X L12 4 6 MAY190150 POCKET_TOP ABS 1 7 MAY110050 POCKET BRACKET 1 8 MA1G04020 BUTTON SCREW M4 X L20 6 9 MA0M04012 TRUSS CROSS BOLT M4 X L12 2 10 MAU152010 DISPLAY PANEL BOTTOM ABS 1 11 MA0F05020 BUTTON CROSS BOLT M5 X L20 8 12 DISPLAY PANEL TOP 1 13 MAY190170 DISPLAY REAR COVER ABS 1 14 MAY190180 SUPPORTER 1 15 MA0F04015 BUTTON CROSS BOLT M4 X L15 2 16 MAY115000 STICKER SERIAL NO 1 ...

Page 79: ...78 D 1 M660BU BUL_CONSOLE POST ...

Page 80: ... TY 1 MAY150020 HANDLE FRAME 1 2 MAY290010 HANDLE TOP_L ABS 1 3 MAY290020 HANDLE TOP_R ABS 1 4 MAJ182030 SENSOR PLATE 4 5 MAY290030 HANDLE BOTTOM_L ABS 1 6 MAY290040 HANDLE BOTTOM_R ABS 1 7 MA1G04016 BUTTON SCREW M4 X L16 16 E 1 M660BU BUL_HANDLE ...

Page 81: ...Q TY 1 MAY182010 SEAT FRAME 1 2 MAY182020 SEAT LEVER 1 3 MAY190080 SEAT LEVER_UP ABS 1 4 MA0K05040 HEX BOLT M5 X L40 1 5 MA0P05000 HEX NUT M5 1 6 MAG181010 SEAT 1 7 MA0T31008 SPRING WASHER M8 3 8 MA0O08000 HEX LOCK NUT M8 3 F 1 M660BU BUL_SEAT ...

Page 82: ...TON SCREW M3 X L8 22 LCD 20 DOT 13 MAU168020 MPU BOARD_FRONT M770EL LCD DISP 1 14 MA0Y03005 HEXGON SPACER M3 M3XL5 H9 3 15 MAU168010 MPU BOARD_BACK M770EL LCD 1 16 MAU151030 DISPLAY PANEL DECORATION ABS 1 17 MAU151040 DISPLAY LIGHTING BUTTON C PC 2 18 MAU151050 DISPLAY LIGHTING BUTTON T PC 2 19 MAU151080 DISPLAY LIGHT DOT PC 2 20 MAU151060 DISPLAY BUTTON CONTROL ABS 1 21 MAU162010 OPERATION PCB M7...

Page 83: ...82 27 MAV161010 MPU BOARD M770E DOT 1 28 MAV165010 MEMBRANE DISPLAY DOT 1 29 MAV165020 MEMBRANE KEY DOT 1 ...

Page 84: ...83 G 1 CONSOLE ...

Page 85: ... MA0K10020 HEX BOLT M10 X L20 4 6 MA0S10003 PLAIN WASHER M10 8 7 MAZ180000 SEAT ASSEMBLY 1 8 MAZ182090 SEAT FRONT COVER 1 9 MA0D06015 ALLEN PILLOW BOLT M6 X L15 2 10 MAZ190100 SEAT RAIL COVER_REAR 1 11 MA0G05035 BUTTON SCREW M5 X L35 3 12 MAZ150000 CONSOLE POST ASSEMBLY_DOT M660BR 1 12 MAZ150002 CONSOLE POST ASSEMBLY_LCD M660BRL 13 MA0A08015 ALLEN BOLT M8 X L15 4 14 MAZ190030 FRONT BODY CAP_FRONT ...

Page 86: ...85 H 1 M660BR BRL ...

Page 87: ... 5 12 MAZ134010 TENSION SPRING 1 13 MA0Y08060 HANGER BOLT M8 X L60 1 14 MA0O08000 HEX LOCK NUT M8 1 15 MAU135010 DRIVER BOARD 7 5V 1 5A 1 16 MA0M05008 TRUSS CORSS BOLT M5 X L8 4 17 MAO167090 LCD POWER ADAPTER 12V 3 5A BUL 1 18 MAZ110040 ADAPTER BRACKET BRL 1 19 MAF136000 BATTERY 6V 4A BR 1 20 MAY110030 BATTERY BRACKET BR 1 21 MA0F05008 BUTTON CROSS BOLT M5 X L8 6 22 MAZ110060 SMPS BRACKET_RE 1 23 ...

Page 88: ...00 HEX LOCK NUT M16 42 MAZ147010 SEAT RAIL ALUMINUM 1 43 MAY190180 SUPPORTER 11 44 MAZ190060 REAR BODY_L ABS 1 45 MAZ190070 REAR BODY_R ABS 1 46 MA0F05015 BUTTON CROSS BOLT M5 X L15 11 47 MAZ190090 SEAT RAIL COVER_FRONT ABS 1 48 MAZ190100 SEAT RAIL COVER_REAR ABS 1 49 MAZ190110 SEAT RAIL COVER_CAP ABS 4 50 MA0G05035 BUTTON SCREW M5 X L35 2 51 MAZ110020 FRONT BODY CAP BRACKET_REAR 1 52 MA0Y90103 SP...

Page 89: ...88 NO CODE P NAME SPEC Q TY 59 MAZ190050 CENTER FOOT_RE ABS 1 60 MAZ147020 STICKER SEAT RAIL 1 ...

Page 90: ...89 I 1 M660BR BRL_MAIN BODY ...

Page 91: ...8015 ALLEN BOLT M8 X L15 4 9 MA1G03012 BUTTON SCREW M3 X L12 4 10 MAY190150 POCKET_TOP ABS 1 11 MAY110050 POCKET BRACKET 1 12 MA1G04020 BUTTON SCREW M4 X L20 6 13 MA0M04012 TRUSS CROSS BOLT M4 X L12 2 14 MAU152010 DISPLAY PANEL BOTTOM ABS 1 15 MA0F05020 BUTTON CROSS BOLT M5 X L20 8 16 DISPLAY PANEL TOP 1 17 MAY190170 DISPLAY REAR COVER ABS 1 18 MAZ150030 FRONT BODY CAP BRACKET_FRONT 1 19 MA0F05008...

Page 92: ...91 J 1 M660BR BRL_CONSOLE POST ...

Page 93: ...6 12 MA0Y31031 SNAP RING H30 6 13 MAZ182060 TOP ROLLER BOLT M10 2 14 MAZ182070 TOP ROLLER SPACER 2 15 MAZ190120 CUP HOLDER_FRONT ABS 1 16 MA0F05012 BUTTON CROSS BOLT M5 X L12 2 17 MAZ190130 CUP HOLDER_REAR ABS 1 18 MAZ182120 CUP HOLDER BRKT 1 19 MA1G04016 BUTTON SCREW M4 X L16 4 20 MA0A06015 ALLEN BOLT M6 X L15 2 21 MAF181090 SEAT SEAT BOTTOM 1 22 MA0A08020 ALLEN BOLT M8 X L20 8 23 MA0T31008 SPRIN...

Page 94: ...HEX LOCK NUT M8 2 33 MA1G04012 BUTTON SCREW M4 X L12 2 34 MA1G04025 BUTTON SCREW M4 X L25 2 35 MAZ290010 ARMREST_TOP ABS 2 36 MA1G05012 BUTTON SCREW M5 X L12 2 37 MA1G05025 BUTTON SCREW M5 X L25 2 38 MAZ182090 SEAT FRONT COVER 1 39 MA0D06015 ALLEN PILLOW BOLT M6 X L15 2 40 MA0A10020 ALLEN BOLT M10 X L20 3 ...

Page 95: ...94 K 1 M660BR BRL_SEAT ...

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