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VOLTAGE 

NOMINAL BATTERY VOLTAGE, IN VOLTS 

 

THRO. DEADBAND 

Thr. Neutral deadband % of 5kohms pot 

M1 DRIVE C/L 

MODE 1 DRIVE CURRENT LIMIT, IN AMPS 

300   

THROTTLE MAX 

Thr. Input req`d for 100%PWM %5kohm pot 

90 

M2 DRIVE C/L 

MODE 2 DRIVE CURRENT LIMIT, IN AMPS 

300   

M1 THRTL MAP 

MODE 1  THROTTLE MAP, AS % 

30 

M3 DRIVE C/L 

MODE 3 DRIVE CURRENT LIMIT, IN AMPS 

300   

M2 THRTL MAP 

MODE 2  THROTTLE MAP, AS % 

30 

M4 DRIVE C/L 

MODE 4 DRIVE CURRENT LIMIT, IN AMPS 

300   

M3 THRTL MAP 

MODE 3  THROTTLE MAP, AS % 

30 

M1 BRAKE C/L 

MODE 1  BRAKING CURRENT LIMIT, IN AMPS 

150   

M4 THRTL MAP 

MODE 4  THROTTLE MAP, AS % 

30 

M2 BRAKE C/L 

MODE 2 BRAKING CURRENT LIMIT, IN AMPS 

150   

FIELD MIN 

MIN. FIELD CURRENT, IN AMPS 

M3 BRAKE C/L 

MODE 3 BRAKING CURRENT LIMIT, IN AMPS 

150   

FIELD MAX 

MAX. FIELD CURRENT, IN AMPS 

30 

M4 BRAKE C/L 

MODE 4 BRAKING CURRENT LIMIT, IN AMPS 

150   

FIELD MAP START 

Armature current at wich FIELD MAP takes effect, amps 

70 

M1 THRT BRK % 

MODE 1 THROT. BRAKING, AS % OF BRAKE C/L 

50   

FIELD MAP 

Field Winding Current, as % of Armature Current 

50 

M2 THRT BRK % 

MODE 2 THROT. BRAKING, AS % OF BRAKE C/L 

50   

CURRENT RATIO 

CURRENT RATIO:FACTOR OF 1, 2, 4 OR 8 

M3 THRT BRK % 

MODE 3 THROT. BRAKING, AS % OF BRAKE C/L 

50   

RESTRAINT 

RAMP RESTRAINT: 1 TO 10 

M4 THRT BRK % 

MODE 4 THROT. BRAKING, AS % OF BRAKE C/L 

50   

LOAD COMP 

LOAD COMPENSATION: 0 TO 25 

M1 ACCEL RATE 

MODE 1 ACCELERATION RATE, IN SEC. 

 

HPD 

HIGH PEDAL DISABLE (HPD) TYPE 

M2 ACCEL RATE 

MODE 2 ACCELERATION RATE, IN SEC. 

 

SRO 

STATIC RETURN TO OFF (SRO) TYPE 

M3 ACCEL RATE 

MODE 3 ACCELERATION RATE, IN SEC. 

 

SEQUENCING DLY 

SEQUENCING DELAY, IN SEC. 

M4 ACCEL RATE 

MODE 4 ACCELERATION RATE, IN SEC. 

 

MAIN CONT INTR 

MAIN CONTACTOR INTERLOCK: ON OR OFF 

ON 

DECEL RATE 

DECELERATION RATE, IN SEC. 

2.5   

MAIN OPEN DELAY 

MAIN CONTACTOR DROPOUT DELAY, IN SEC. 

M1 BRAKE RATE 

MODE 1 BRAKING RATE, IN SEC. 

 

WELD CHECK 

MAIN CONTACTOR WELD CHECK: ON OR OFF 

ON 

M2 BRAKE RATE 

MODE 2 BRAKING RATE, IN SEC. 

 

MAIN CHECK 

MAIN COIL OPEN CHECK: ON OR OFF 

ON 

M3 BRAKE RATE 

MODE 3 BRAKING RATE, IN SEC. 

 

AUX ENABLE 

AUXILIARY ENABLE: ON OR OFF 

OFF 

M4 BRAKE RATE 

MODE 4 BRAKING RATE, IN SEC. 

 

EM BRAKE 

ELECTROMAGNETIC BRAKE ON OR OFF 

OFF 

QUICK START 

QUICK START THROTTLE FACTOR 

 

AUX DELAY 

AUXILIARY DRIVER DROPOUT DELAY, IN SEC. 

TAPER RATE 

Regen brak. Decrease rate when apporch. 0spd, 

1/32s 

32   

AUX CHECK 

AUXILIARY COIL OPEN CHECK: ON OR OFF 

OFF 

M1 MAX SPEED 

MODE 1 MAX. SPEED, AS % PWM OUTPUT 

40   

EM BRAKE DELAY 

ELECTROMAGNETIC BRAKE DELAY, IN SEC. 

M2 MAX SPEED 

MODE 2 MAX. SPEED, AS % PWM OUTPUT 

100   

EM BRAKE CHECK 

ELECTROMAG. BRAKE OPEN CHECK: ON OR OFF 

OFF 

M3 MAX SPEED 

MODE 3 MAX. SPEED, AS % PWM OUTPUT 

40   

REV DRVR CHECK 

REVERSE SIGNAL OPEN CHECK: ON OR OFF 

OFF 

M4 MAX SPEED 

MODE 4 MAX. SPEED, AS % PWM OUTPUT 

40   

CONT PULL IN 

CONTACTOR COIL PULL-IN VOLTAGE, AS % 

100 

M1 CREEP SPEED 

MODE 1 CREEP SPEED, AS % PWM OUTPUT 

 

CONT HOLDING 

CONTACTOR HOLDING VOLTAGE, AS % 

100 

M2 CREEP SPEED 

MODE 2 CREEP SPEED, AS % PWM OUTPUT 

 

EMR REV ENABLE 

EMERGENCY REVERSE FUNCTION : ON OR OFF 

OFF 

M3 CREEP SPEED 

MODE 3 CREEP SPEED, AS % PWM OUTPUT 

 

EMR REV C/L 

EMERGENCY REVERSE CURRENT LIMIT, IN AMPS 

50 

M4 CREEP SPEED 

MODE 4 CREEP SPEED, AS % PWM OUTPUT 

 

EMR REC CHECK 

EMERGENCY REV. WIRING CHECK : ON OR OFF 

OFF 

REGEN SPEED 

Min. speed for regen braking, as % of vehicle speed 

25   

ANTI-TIEDOWN 

ANTI-TIEDOWN: ON OR OFF 

OFF 

CTRL MODE  

CONTROL MODE 

 

FAULT CODE 

ON OR OFF 

ON 

THROTTLE TYPE 

THROTTLE TYPE 

 

PEDAL INTERLOCK 

THREADLE, PB-6, CHECK WIRING 

OFF 

   

PRECHARGE 

ON OR OFF 

ON 

 

 

     

 

 

Summary of Contents for E-348

Page 1: ...E 348...

Page 2: ...0 1 2 3 3 3 2 2 3 2 3 4 5 6 7 8 9 5 7 0 0 2 A A 4 2 2 A 4 4 7 0...

Page 3: ...0 0 0 1 2 3...

Page 4: ......

Page 5: ...8 7 A8 55 A A 6 7 8 6 5 4 8 7 A 8 8 5 5 6 5 8 8 5 8 B7 5 6 7 4 8 8 8 5 9 8 8 7 6 8 5 8D 7 A 8 8 5 9 7 8 4 8 8 8 A 8 6 8 6 6 4 8 8 A 8 6 5 8 A 8 6A 6 6 65 6 4 5 7 55 5 8 6 8 8 5B8 86 8 4 8 5 A8 6 85 7...

Page 6: ...E INDICATOR 6 A A 6 B8 5 8 B A 6 8 5 9 5 9 A 5 6 A 4 6 6 A A 6 5 6 5 7 8 5 8 8 6 6 9 5 B 5 9 6 A 4 56 A A 6 5 6 8 7 8 6 6 5 6 A B A 9 54 8 5 8 5 KEYSWITCH 7 55 9 D 7 6 D 5 6 8 D 5 8 8 7 8 5 8 4 5 8 5...

Page 7: ......

Page 8: ...8 5D 4 56 8 B BB 6 4 5 5 8 8 5 8 8 57 D5 6 5 9 F 7 8 5 8 57 56 A 4 5 8 8 A 8 8 5 8 9 6 6 C 6 5 8 A8 A 6 A B 5 8 6 9 6 57 8 8 8 8 D A 6 B 8 9 7 8 5 54 8 A8 7 A 9 6 A 57 8 8 8 8 8 8 86 8 B7 8 6 7 8 5 5...

Page 9: ...5 B88 57 9 6 A A7 B 5 A 5 6 57 8 8 H 5 5 B A 8 6 B884 57 8 8 5 78 9 8 6 7 8 8 8 5 6 8 5 7 8 74 8 B 57 8 8 5 C 8 8 8 5 8 6 7 4 B8 A 6 8 5 5 6 57 8 8 4 8 5 B AB 8 7 8 5 57 5 A 5 5 D 5 7 B A 5 8 7 8 6 F...

Page 10: ...6 B A 5 65 5 8 7 6 50B D A 5 5 8 6 6 4 5 8 6 B8 5 B7 8 6 6 5 5 50B D A 5 B 9 4 5 6 5 D 8 6 7 9 A 6 B D A6 5 89 7 4 56 9 8 5 A 9 5 A 9 57 D 5 6B D A 5 8 0 5 5 8 B D A 5 A 6 5 6B D A...

Page 11: ...5 8 C 7 5 8 9 54 8 I 8 6 6 A 4 0 0 B K 8 6A8 0 7 55 A8 0 0 5 8 8 7 54 8 8 BB 9 5 6 9 6 A 4 0 0 4 0 2 3 0 K2 BB3B FB B 0 0 C 5 9 54 2 DA 3 8 8 7 7 0 9 5 2DA 3 4 8 8 0 K2 BB3 F8 H 7 5 A B 5 78 4 0 0 0...

Page 12: ...7 8 8 B 5 8 F 6 7 5 4 MICRO SWITCH 6 B 8 5 6 B 5 6 8 08 58 8 6 6 8 5 5 H 6 G 5 A5 2 56 8 8 A 9 8 38 G 5 6 B 8 5 66 A 64 POT B8 6 B 5 8 8B 5 5 5 5 A 4 6 6 B 8 5 6 5 6 5 A B 5 9 55 6 8 6 B54 6 6 8 7 8 8...

Page 13: ...STALLATION G 5 6 578 D 5 5 A 5 A 6 A 4 7 6 A 8 6 A 7 8 5 6 5B 7 4 8 7 G 5 7 5 78 6 7 8 5 8 8 4 8 7 A 7 5 78 8 7 8 5 8 8 4 A 6 5 5 5 6 D A B 4 TENSIONING 6 D 6 8 C 878 8 8 0 4 6 B 5 8 5 55 6 9 5 6 A6 5...

Page 14: ...55 F A 0 L24 BB3 4 5 9 D 5 5 G 5 A 4 BRAKE PEDAL 6 9 D 7 9 8 B 5 58 8 57 8 A B 6 6 6 5 5 B 6 9 D 5 5 B 65 89 9 4 6 B 5 69 D 2 3 H 4 9 8 7 5 8 B 9 6 A58 B 8 7 7 A 5 7 55 8 6 9 D 7 8 5 6 9 9 8 8 A 6 9...

Page 15: ...ERING GEAR B8 6 7 B BH 6 5 A9 8 FB D 5 4 5 6 5 AA 2 4 5 8 B 6 5 3 H A 6 8 6 5 A 64 5 6 7 B B4 TOE IN ADJUSTEMENT 6 6 6 5 5 A 6 8 8 B 5 6 5 2 8 A 63 5 9 6 8 5 6 8 8 6 5H 6 8 6 5 5 C A 6 6 8 8 D 5 8 6 8...

Page 16: ...9 7 8 5 54 8 A8 7 A 9 5 6 A 6 7 8 6 8 8 6 8 6 B5 5 5 8 8 5 8 5 8 55 J 9 7 8 5 8 9 54 A 6 7 8 B 5 8 9 7 7 B 5 6 88 A 6 4 BATTERY LEADS AND CONNECTORS 6 D 8 8 8 5 8 8 5 B A 9 5 57 8 8 5 B 7 8 5 5 C 4 B...

Page 17: ...8 5 9 4 CHARGING AREA 5 6 A 9 5 8 7 78 8 6 A A 4 6 A 8 8 B8 6 6 8 54 FREQUENCY OF CHARGE 6 9 5 5 6 A 8 5 M 5 8 6 A 5 9 5 8 6 A BB 4 5 C 8 C E 8 6 A 2 B 6 8 53 5 D 8 C E 9 5 B78 9 7 8B B9 8 54 6 A 8 8...

Page 18: ...8 8 5 H 7 8 8 8 H 1 6 D 5 D5H 6 D 6 8 8 6 8 7 8 BB 8 5 8 8 5 6 H 6 D 8 5H 6 D 7 82 7 5 A 5 5 3 H 1 5 8 6 D 8 5H 1 6 D 6 9 7 D 9 8 8 7 8 H 5 8 6 D 8 54 1 5 8 6 D 8 5H 9 5 9 5 8B 4 1 6 D 6 9 7 DH 1 6 D...

Page 19: ...5 5 8 4 5 8 A 9 J B 54 65 J8 9 8 A 4 ACCESSORIES NOT WORKING 6 D 6 5 5 8 6 9 5 6 0 8 4 6 D 8 A 8 55 J B 5 8 6 9 A A H 8 J 6 D A 4 6 D 5 6 6 D 8 A 9 8 7 B 8 6 D 5 6 6 B 8 6 9 A A H 8 J 7 6 D 5 6 4 6 D...

Page 20: ...5 C 5 5 8 57 4 8 6 D 5 6 5 8 7 8 8 B B 54 6 D 6 5 5 9 B 54 6 5 5 8 8 57 A A A9 D 5H 8 B7 2 6A 6 8 5 8 5 3 4 INTERMITTENT OPERATION 9 7 8 8 B 5 6 B8 5 78 9 9 5 8 6 8 8 A 8 5 8 8 5 H B FB B 57 5 H 5 5 8...

Page 21: ...56 8 5 9 7 8 8 B 5 6 B H 5 5 56 8 5 B A 8 6 B4 6 D 8 A 8 55 7 8 B 5H 8 J 6 D 9 D 8 7 6 58 8 4 88 6 D 5 6 6 5 5 6 4 6 D 8 A 8 55 6 8 B 5H 8 J 6 D A 8 D 5 6 54 6 D 5 5 8 55 7 8 B 5H 8 8 6 B5 7 6 58 8 4...

Page 22: ......

Page 23: ...DESIGN OF CURTIS PMC 1200 SERIES CONTROLLERS PROTECTED BY U S PATENT NO 4626750 12 4 4 M O D E L 1244 Manual p n 16958 Rev B January 2001 CURTIS PMC 235 East Airway Boulevard Livermore California 9456...

Page 24: ...KISCO NEW YORK 10549 USA 914 666 2971 FAX 914 666 2188 CURTIS PMC 235 EAST AIRWAY BOULEVARD LIVERMORE CALIFORNIA 94550 USA 925 961 1088 FAX 925 961 1099 ADDITIONAL OFFICES located in Bulgaria China En...

Page 25: ...n going to the controller s B bus bar and the armature s A2 connection going to the controller s M bus bar The motor s eld connections F1 and F2 to the controller are less obvious The direction of veh...

Page 26: ...maintenance The following 4 step process is recommended for diagnosing and trouble shooting an inoperative vehicle 1 visually inspect the vehicle for obvious problems 2 diagnose the problem using the...

Page 27: ...CHECK 1 emergency reverse wiring fault 1 Emergency reverse wire open 2 Emergency reverse check wire open 3 1 CONT DRVR OC 1 cont driver output overcurrent 1 Contactor coil shorted 3 2 MA I N CONT WELD...

Page 28: ...able 6 STATUS LED FAULT CODES LED CODES EXPLANATION LED off no power or defective controller solid on controller or microprocessor fault 0 1 controller operational no faults 1 1 not used 1 2 hardware...

Page 29: ...TYPE 1 M3 ACCEL RATE MODE 3 ACCELERATION RATE IN SEC 4 SEQUENCING DLY SEQUENCING DELAY IN SEC 1 M4 ACCEL RATE MODE 4 ACCELERATION RATE IN SEC 4 MAIN CONT INTR MAIN CONTACTOR INTERLOCK ON OR OFF ON DE...

Page 30: ......

Page 31: ...CONTROLLERS PROTECTED BY U S PATENT NO 4626750 1204X 1205X and 1209 1221 MOTOR CONTROLLERS 1204X 1205X 1209 1221 Manual p n 98796 Rev D May 1999 CURTIS PMC 235 East Airway Boulevard Livermore Californ...

Page 32: ...ake control Power MOSFET design provides high ef ciency for reduced motor and battery losses and silent operation High pedal disable HPD function monitors throttle status during turn on and prevents o...

Page 33: ...ies Follow the battery manufacturer s safety recommendations Wear safety glasses C A U T I O N Fault detection circuitry monitors battery throttle connections output transistors bypass contactor etc t...

Page 34: ...ional and forward and reverse inputs Several manufacturers make mating connectors that t this connector The part numbers listed are for the recommended 0 75 mm2 18 AWG vinyl insulated stranded wire MF...

Page 35: ...bus bars WIRING TYPICAL INSTALLATION Curtis PMC 1204X 1205X 1209 1221 controllers are designed to satisfy the requirements of material handling applications using series motors Figure 8 is a schemati...

Page 36: ...keyswitch is off Interlocks seat switches battery charger interlocks etc should be wired in series so that they turn off the controller KSI and the contactors An SRO interlock a seat switch for exampl...

Page 37: ...p avoid putting stress on the bus bars which could crack the seals Always use insulated wrenches 2 Inspect all seals at the front and back of the controller If necessary use a moist rag to wipe these...

Page 38: ...cket head screw and nylon seal washer To prevent stripping do not over tighten POTBOX Maintenance Potbox maintenance is similar to controller maintenance inspect for integrity of connections and mount...

Page 39: ...rb the adjustment Make sure that the lever is still seated down on the pot shaft below the slight bevel on the end of the shaft 3 Check the resistance with the lever pushed all the way to the other st...

Page 40: ......

Page 41: ...2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 4 4 N K 2 3...

Page 42: ......

Page 43: ...2 3 O O 4 O O O O 2 3 9 5 4 9 5 4 0 P 0...

Page 44: ...2 3...

Page 45: ...4 2 3 0 4 0...

Page 46: ......

Page 47: ...0 0 0 O O 0 O O...

Page 48: ...8 B 4 8 B 4 I 4 0 0 0 0 0 0 0 0 4 0 0...

Page 49: ......

Page 50: ...4 5 5 5 5 5 5 0 K 4 4 0 0 K 4 4 0 0 K 4 4 0 K 4 4 0 BB 0 0 0 0 Q QQ QQQ...

Page 51: ...2 0 6 2 0...

Page 52: ...2 6 2 6...

Page 53: ...2 2...

Page 54: ...2 2...

Page 55: ......

Page 56: ...PARTS LIST Q Q Q 4 Q 4 0 Q 4 Q 4 Q Q 2 3 Q 0 0 Q Q Q 4 0 0 0 Q 8 5 8 5 7 5...

Page 57: ...2...

Page 58: ...78 7 9 2 3 4 R...

Page 59: ...78 7 9 0 0 0 4 BB R...

Page 60: ...2 4 4 3 2 3 2 4 4 3 2 3 2 4 4 3 2 3...

Page 61: ......

Page 62: ......

Page 63: ...8 9 A 6 9B8 B9 B9 B9 B7 9 0 D A 6 8 BB A 0 D A 6 0 D A 6 8 5 A 9 D 7 B7 8 BB B7 9 5 6 B7 9 9 A 6 A 6 9 0 9 9 D A 6 A 6 9 0 9 9 D 5 A 5 6 0 D A 6 8 BB A D 7 A 6 8 BB A 8 8 9 8 8 9 8 8 B B8 8 9 8 56B8...

Page 64: ...8 A 8 B A 8 8 7 B88 7 B 7 9 K K 8 A 7 6 7 B 8 A 7 6 7 9 96 8 B A 6 B7 B7 9 8 A 6 9...

Page 65: ...89 5 4 0 5 8 A 69 B A 6 H 0 5 8 A 9 6 5 9 5 8 4 8B A 8 8 9 7 8B 5 8 BB 8 B 6 5 6 A A 8 M 8 6 9 7 4 6 8 BB 5 A 8 9 5 5 6 8 BB 5 A 8 5 9 5 4 7 8 5 6 A A B A A 6 9 54 6 9 8 8 6 5 8 8 AE 4 4 B4 A8 8 6 6...

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Page 67: ...2 3...

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