Motrec E-348 Operator And Maintenance Manual Download | Manualshive

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Summary of Contents for E-348

Page 1: ...E 348...

Page 2: ...0 1 2 3 3 3 2 2 3 2 3 4 5 6 7 8 9 5 7 0 0 2 A A 4 2 2 A 4 4 7 0...

Page 3: ...0 0 0 1 2 3...

Page 4: ......

Page 5: ...8 7 A8 55 A A 6 7 8 6 5 4 8 7 A 8 8 5 5 6 5 8 8 5 8 B7 5 6 7 4 8 8 8 5 9 8 8 7 6 8 5 8D 7 A 8 8 5 9 7 8 4 8 8 8 A 8 6 8 6 6 4 8 8 A 8 6 5 8 A 8 6A 6 6 65 6 4 5 7 55 5 8 6 8 8 5B8 86 8 4 8 5 A8 6 85 7...

Page 6: ...E INDICATOR 6 A A 6 B8 5 8 B A 6 8 5 9 5 9 A 5 6 A 4 6 6 A A 6 5 6 5 7 8 5 8 8 6 6 9 5 B 5 9 6 A 4 56 A A 6 5 6 8 7 8 6 6 5 6 A B A 9 54 8 5 8 5 KEYSWITCH 7 55 9 D 7 6 D 5 6 8 D 5 8 8 7 8 5 8 4 5 8 5...

Page 7: ......

Page 8: ...8 5D 4 56 8 B BB 6 4 5 5 8 8 5 8 8 57 D5 6 5 9 F 7 8 5 8 57 56 A 4 5 8 8 A 8 8 5 8 9 6 6 C 6 5 8 A8 A 6 A B 5 8 6 9 6 57 8 8 8 8 D A 6 B 8 9 7 8 5 54 8 A8 7 A 9 6 A 57 8 8 8 8 8 8 86 8 B7 8 6 7 8 5 5...

Page 9: ...5 B88 57 9 6 A A7 B 5 A 5 6 57 8 8 H 5 5 B A 8 6 B884 57 8 8 5 78 9 8 6 7 8 8 8 5 6 8 5 7 8 74 8 B 57 8 8 5 C 8 8 8 5 8 6 7 4 B8 A 6 8 5 5 6 57 8 8 4 8 5 B AB 8 7 8 5 57 5 A 5 5 D 5 7 B A 5 8 7 8 6 F...

Page 10: ...6 B A 5 65 5 8 7 6 50B D A 5 5 8 6 6 4 5 8 6 B8 5 B7 8 6 6 5 5 50B D A 5 B 9 4 5 6 5 D 8 6 7 9 A 6 B D A6 5 89 7 4 56 9 8 5 A 9 5 A 9 57 D 5 6B D A 5 8 0 5 5 8 B D A 5 A 6 5 6B D A...

Page 11: ...5 8 C 7 5 8 9 54 8 I 8 6 6 A 4 0 0 B K 8 6A8 0 7 55 A8 0 0 5 8 8 7 54 8 8 BB 9 5 6 9 6 A 4 0 0 4 0 2 3 0 K2 BB3B FB B 0 0 C 5 9 54 2 DA 3 8 8 7 7 0 9 5 2DA 3 4 8 8 0 K2 BB3 F8 H 7 5 A B 5 78 4 0 0 0...

Page 12: ...7 8 8 B 5 8 F 6 7 5 4 MICRO SWITCH 6 B 8 5 6 B 5 6 8 08 58 8 6 6 8 5 5 H 6 G 5 A5 2 56 8 8 A 9 8 38 G 5 6 B 8 5 66 A 64 POT B8 6 B 5 8 8B 5 5 5 5 A 4 6 6 B 8 5 6 5 6 5 A B 5 9 55 6 8 6 B54 6 6 8 7 8 8...

Page 13: ...STALLATION G 5 6 578 D 5 5 A 5 A 6 A 4 7 6 A 8 6 A 7 8 5 6 5B 7 4 8 7 G 5 7 5 78 6 7 8 5 8 8 4 8 7 A 7 5 78 8 7 8 5 8 8 4 A 6 5 5 5 6 D A B 4 TENSIONING 6 D 6 8 C 878 8 8 0 4 6 B 5 8 5 55 6 9 5 6 A6 5...

Page 14: ...55 F A 0 L24 BB3 4 5 9 D 5 5 G 5 A 4 BRAKE PEDAL 6 9 D 7 9 8 B 5 58 8 57 8 A B 6 6 6 5 5 B 6 9 D 5 5 B 65 89 9 4 6 B 5 69 D 2 3 H 4 9 8 7 5 8 B 9 6 A58 B 8 7 7 A 5 7 55 8 6 9 D 7 8 5 6 9 9 8 8 A 6 9...

Page 15: ...ERING GEAR B8 6 7 B BH 6 5 A9 8 FB D 5 4 5 6 5 AA 2 4 5 8 B 6 5 3 H A 6 8 6 5 A 64 5 6 7 B B4 TOE IN ADJUSTEMENT 6 6 6 5 5 A 6 8 8 B 5 6 5 2 8 A 63 5 9 6 8 5 6 8 8 6 5H 6 8 6 5 5 C A 6 6 8 8 D 5 8 6 8...

Page 16: ...9 7 8 5 54 8 A8 7 A 9 5 6 A 6 7 8 6 8 8 6 8 6 B5 5 5 8 8 5 8 5 8 55 J 9 7 8 5 8 9 54 A 6 7 8 B 5 8 9 7 7 B 5 6 88 A 6 4 BATTERY LEADS AND CONNECTORS 6 D 8 8 8 5 8 8 5 B A 9 5 57 8 8 5 B 7 8 5 5 C 4 B...

Page 17: ...8 5 9 4 CHARGING AREA 5 6 A 9 5 8 7 78 8 6 A A 4 6 A 8 8 B8 6 6 8 54 FREQUENCY OF CHARGE 6 9 5 5 6 A 8 5 M 5 8 6 A 5 9 5 8 6 A BB 4 5 C 8 C E 8 6 A 2 B 6 8 53 5 D 8 C E 9 5 B78 9 7 8B B9 8 54 6 A 8 8...

Page 18: ...8 8 5 H 7 8 8 8 H 1 6 D 5 D5H 6 D 6 8 8 6 8 7 8 BB 8 5 8 8 5 6 H 6 D 8 5H 6 D 7 82 7 5 A 5 5 3 H 1 5 8 6 D 8 5H 1 6 D 6 9 7 D 9 8 8 7 8 H 5 8 6 D 8 54 1 5 8 6 D 8 5H 9 5 9 5 8B 4 1 6 D 6 9 7 DH 1 6 D...

Page 19: ...5 5 8 4 5 8 A 9 J B 54 65 J8 9 8 A 4 ACCESSORIES NOT WORKING 6 D 6 5 5 8 6 9 5 6 0 8 4 6 D 8 A 8 55 J B 5 8 6 9 A A H 8 J 6 D A 4 6 D 5 6 6 D 8 A 9 8 7 B 8 6 D 5 6 6 B 8 6 9 A A H 8 J 7 6 D 5 6 4 6 D...

Page 20: ...5 C 5 5 8 57 4 8 6 D 5 6 5 8 7 8 8 B B 54 6 D 6 5 5 9 B 54 6 5 5 8 8 57 A A A9 D 5H 8 B7 2 6A 6 8 5 8 5 3 4 INTERMITTENT OPERATION 9 7 8 8 B 5 6 B8 5 78 9 9 5 8 6 8 8 A 8 5 8 8 5 H B FB B 57 5 H 5 5 8...

Page 21: ...56 8 5 9 7 8 8 B 5 6 B H 5 5 56 8 5 B A 8 6 B4 6 D 8 A 8 55 7 8 B 5H 8 J 6 D 9 D 8 7 6 58 8 4 88 6 D 5 6 6 5 5 6 4 6 D 8 A 8 55 6 8 B 5H 8 J 6 D A 8 D 5 6 54 6 D 5 5 8 55 7 8 B 5H 8 8 6 B5 7 6 58 8 4...

Page 22: ......

Page 23: ...DESIGN OF CURTIS PMC 1200 SERIES CONTROLLERS PROTECTED BY U S PATENT NO 4626750 12 4 4 M O D E L 1244 Manual p n 16958 Rev B January 2001 CURTIS PMC 235 East Airway Boulevard Livermore California 9456...

Page 24: ...KISCO NEW YORK 10549 USA 914 666 2971 FAX 914 666 2188 CURTIS PMC 235 EAST AIRWAY BOULEVARD LIVERMORE CALIFORNIA 94550 USA 925 961 1088 FAX 925 961 1099 ADDITIONAL OFFICES located in Bulgaria China En...

Page 25: ...n going to the controller s B bus bar and the armature s A2 connection going to the controller s M bus bar The motor s eld connections F1 and F2 to the controller are less obvious The direction of veh...

Page 26: ...maintenance The following 4 step process is recommended for diagnosing and trouble shooting an inoperative vehicle 1 visually inspect the vehicle for obvious problems 2 diagnose the problem using the...

Page 27: ...CHECK 1 emergency reverse wiring fault 1 Emergency reverse wire open 2 Emergency reverse check wire open 3 1 CONT DRVR OC 1 cont driver output overcurrent 1 Contactor coil shorted 3 2 MA I N CONT WELD...

Page 28: ...able 6 STATUS LED FAULT CODES LED CODES EXPLANATION LED off no power or defective controller solid on controller or microprocessor fault 0 1 controller operational no faults 1 1 not used 1 2 hardware...

Page 29: ...TYPE 1 M3 ACCEL RATE MODE 3 ACCELERATION RATE IN SEC 4 SEQUENCING DLY SEQUENCING DELAY IN SEC 1 M4 ACCEL RATE MODE 4 ACCELERATION RATE IN SEC 4 MAIN CONT INTR MAIN CONTACTOR INTERLOCK ON OR OFF ON DE...

Page 30: ......

Page 31: ...CONTROLLERS PROTECTED BY U S PATENT NO 4626750 1204X 1205X and 1209 1221 MOTOR CONTROLLERS 1204X 1205X 1209 1221 Manual p n 98796 Rev D May 1999 CURTIS PMC 235 East Airway Boulevard Livermore Californ...

Page 32: ...ake control Power MOSFET design provides high ef ciency for reduced motor and battery losses and silent operation High pedal disable HPD function monitors throttle status during turn on and prevents o...

Page 33: ...ies Follow the battery manufacturer s safety recommendations Wear safety glasses C A U T I O N Fault detection circuitry monitors battery throttle connections output transistors bypass contactor etc t...

Page 34: ...ional and forward and reverse inputs Several manufacturers make mating connectors that t this connector The part numbers listed are for the recommended 0 75 mm2 18 AWG vinyl insulated stranded wire MF...

Page 35: ...bus bars WIRING TYPICAL INSTALLATION Curtis PMC 1204X 1205X 1209 1221 controllers are designed to satisfy the requirements of material handling applications using series motors Figure 8 is a schemati...

Page 36: ...keyswitch is off Interlocks seat switches battery charger interlocks etc should be wired in series so that they turn off the controller KSI and the contactors An SRO interlock a seat switch for exampl...

Page 37: ...p avoid putting stress on the bus bars which could crack the seals Always use insulated wrenches 2 Inspect all seals at the front and back of the controller If necessary use a moist rag to wipe these...

Page 38: ...cket head screw and nylon seal washer To prevent stripping do not over tighten POTBOX Maintenance Potbox maintenance is similar to controller maintenance inspect for integrity of connections and mount...

Page 39: ...rb the adjustment Make sure that the lever is still seated down on the pot shaft below the slight bevel on the end of the shaft 3 Check the resistance with the lever pushed all the way to the other st...

Page 40: ......

Page 41: ...2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 4 4 N K 2 3...

Page 42: ......

Page 43: ...2 3 O O 4 O O O O 2 3 9 5 4 9 5 4 0 P 0...

Page 44: ...2 3...

Page 45: ...4 2 3 0 4 0...

Page 46: ......

Page 47: ...0 0 0 O O 0 O O...

Page 48: ...8 B 4 8 B 4 I 4 0 0 0 0 0 0 0 0 4 0 0...

Page 49: ......

Page 50: ...4 5 5 5 5 5 5 0 K 4 4 0 0 K 4 4 0 0 K 4 4 0 K 4 4 0 BB 0 0 0 0 Q QQ QQQ...

Page 51: ...2 0 6 2 0...

Page 52: ...2 6 2 6...

Page 53: ...2 2...

Page 54: ...2 2...

Page 55: ......

Page 56: ...PARTS LIST Q Q Q 4 Q 4 0 Q 4 Q 4 Q Q 2 3 Q 0 0 Q Q Q 4 0 0 0 Q 8 5 8 5 7 5...

Page 57: ...2...

Page 58: ...78 7 9 2 3 4 R...

Page 59: ...78 7 9 0 0 0 4 BB R...

Page 60: ...2 4 4 3 2 3 2 4 4 3 2 3 2 4 4 3 2 3...

Page 61: ......

Page 62: ......

Page 63: ...8 9 A 6 9B8 B9 B9 B9 B7 9 0 D A 6 8 BB A 0 D A 6 0 D A 6 8 5 A 9 D 7 B7 8 BB B7 9 5 6 B7 9 9 A 6 A 6 9 0 9 9 D A 6 A 6 9 0 9 9 D 5 A 5 6 0 D A 6 8 BB A D 7 A 6 8 BB A 8 8 9 8 8 9 8 8 B B8 8 9 8 56B8...

Page 64: ...8 A 8 B A 8 8 7 B88 7 B 7 9 K K 8 A 7 6 7 B 8 A 7 6 7 9 96 8 B A 6 B7 B7 9 8 A 6 9...

Page 65: ...89 5 4 0 5 8 A 69 B A 6 H 0 5 8 A 9 6 5 9 5 8 4 8B A 8 8 9 7 8B 5 8 BB 8 B 6 5 6 A A 8 M 8 6 9 7 4 6 8 BB 5 A 8 9 5 5 6 8 BB 5 A 8 5 9 5 4 7 8 5 6 A A B A A 6 9 54 6 9 8 8 6 5 8 8 AE 4 4 B4 A8 8 6 6...

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