Curtis PMC 1244 Manual
79
8 — DIAGNOSTICS & TROUBLESHOOTING
LED DIAGNOSTICS
A Status LED is built into the 1244 controller. It is visible through a window in
the label on top of the controller. This Status LED displays fault codes when there
is a problem with the controller or with the inputs to the controller. During normal
operation, with no faults present, the Status LED flashes steadily on and off. If the
controller detects a fault, a 2-digit fault identification code is flashed continuously
until the fault is corrected. For example, code “3,2”—welded main contactor—
appears as:
¤ ¤ ¤
¤ ¤
¤ ¤ ¤
¤ ¤
¤ ¤ ¤
¤ ¤
( 3 , 2 )
( 3 , 2 )
( 3 , 2 )
The codes are listed in Table 6.
Table 6
STATUS LED FAULT CODES
LED CODES
EXPLANATION
LED off
no power or defective controller
solid on
controller or microprocessor fault
0,1
■
¤
controller operational; no faults
1,1
¤ ¤
[not used]
1,2
¤ ¤¤
hardware failsafe fault
1,3
¤ ¤¤¤
M-, current sensor, or motor fault
1,4
¤ ¤¤¤¤
[not used]
2,1
¤¤ ¤
throttle fault
2,2
¤¤ ¤¤
static return to off (SRO) fault
2,3
¤¤ ¤¤¤
high pedal disable (HPD) fault
2,4
¤¤ ¤¤¤¤
emergency reverse circuit check fault
3,1
¤¤¤ ¤
contactor driver overcurrent
3,2
¤¤¤ ¤¤
welded main contactor
3,3
¤¤¤ ¤¤¤
precharge fault
3,4
¤¤¤ ¤¤¤¤
missing contactor, or main cont. did not close
4,1
¤¤¤¤ ¤
low battery voltage
4,2
¤¤¤¤ ¤¤
overvoltage
4,3
¤¤¤¤ ¤¤¤
thermal cutback, due to over/under temp.
4,4
¤¤¤¤ ¤¤¤¤
anti-tiedown fault
NOTE
: Only one fault is indicated at a time, and faults are not queued up. Refer
to the troubleshooting chart (Table 5) for suggestions about possible causes of the
various faults.
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