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TIRES

 

MAINTENANCE

 

 

Inspect tires before each ride, this 
should include the following: 

1.

 

Inspect for cracks or leaks 

2.

 

Inspect tread depth. If tread depth 

is below 4mm (.16 in.) replace the 
tire. 

3.

 

Check tire pressure. Incorrect tire 

pressure can affect the handling, 
operator 
comfort, steering, tire life. 
Tire pressure 
Front tires:  14psi 
Rear tires:  14psi 

Tire size: 

Front tires:AT 13/5-6 &AT 14/4.1-6  
Rear Tires:AT 13/5-6 &AT 14/5-6 

Replacing Tires 

Always replace tires with type and 
size listed in this manual. 

 

Always use the correct tools when 
replacing tires. The bead and 
sometimes the rim can be damaged 
by using the wrong type of tools.   It 
is usually best to have tires replaced 
by an authorized service center. 
Service centers have the correct 
equipment and expertise to change 
tires without causing damage. 

 

Punctures to tires can usually be 
repaired by using plug type patches. 
Plug type patches cannot repair 
tires that have been cut.  If the 
tire has been cut or has a puncture 
in a location or size that cannot be 
repaired,   replace the tire. 

 

Be prepared for flat tires,  always 
carry a plug type patch kit and air 
pump with you. 

 
 
 
 

 

Minimum tread 
4mm (.16 in.) 

WARNING

 

Operating this Go Kart with 
improper tire sizes or pressure 
could be hazardous

 

Operating this Go Kart with 
improper tire sizes or pressure 
could result in loss of control of 
the Go Kart which could result 
in an accident.

 

Never operate this Go Kart with

 

improper tire sizes or pressure.

 

WARNING

 

Operating this Go Kart with

 

worn tires could be hazardous.

 

Operating this Go Kart with 
worn tires  will reduce traction 
which could result in an 
accident.

 

Never operate this Go Kart with 
tires that have a tread depth of 
less than 4mm (0.16 in.).

 

Summary of Contents for POWERSPORTS FR100GK

Page 1: ...t is designed for operators age 16 and over Adult supervision is required for riders age 16 Model GK008 FR100GK READ THIS MANUAL CAREFULLY Provincial Municipal governments have different regulations p...

Page 2: ...only if they determine that the child has the ability tooperate the Go Kart in a safe manner THIS Go Kart IS NOT A TOY AND COULD BE HAZARDOUS TO OPERATE A Go Kart handles differently from other vehic...

Page 3: ...ke procedures easier or clearer to understand We are concerned about the environment and believesin conserving and protecting all natural resources For this reason owners should recycle trade in or di...

Page 4: ...h are known to the state of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your...

Page 5: ...5 IMPORTANT LABELS LOCATION 9 8 7...

Page 6: ...6...

Page 7: ...bar in back of the operator is not intended to provide rollover protection Before each use make sure all tubes are securely in place and bolts are tight 11 Never operate Go Kart with long hair loose j...

Page 8: ...r 6 Rear tires 7 Side panel 8 Seat 9 Seat belt 7 6 10 Steering wheel 11 Gas pedal 12 Brake pedal 13 Brake fluid reservoir 14 Tie rods 16 Rear brake caliper 17 Rear axle 18 Drive chain 19 Fuel tank cap...

Page 9: ...rake Pedal Red 2 Depressing the brake pedal will stop the Go Kart Note Always check brakes before operation Gas Pedal Green 3 Depressing gas pedal will increase engine RPMs causing Go Kart to move for...

Page 10: ...re install cap turn cap clockwise until snug Make sure cap is seated properly Oil Fill plug Dipstick 2 Move seat completely forward togain access to the fill plug To open Oil fill plug Dipstick turn c...

Page 11: ...ward or backward Set seat location according to the size of the operator Before operating the Go Kart after seat adjustment make sure the seat is locked in place and secure WARNING Failure to have the...

Page 12: ...ded oil for this Go Kart is SAE10W 30 motor oil if this oil is not available any of the oils on the chart below will work Note the temperature requirements for each of the oils Quantity of oil 63qt 6L...

Page 13: ...running could be hazardous You could be severely injured by moving parts or hot surfaces Never perform maintenance or check procedures while the engine is running with the exception of checking the ig...

Page 14: ...veways and streets can cause loss of control resulting in severe injury or death Go Kart tires are designed for off road use only paved surfaces adversely affect handling and control Avoid operating G...

Page 15: ...rating a Go Kart Wear protective clothing Long sleeve shirt 3 Gloves 4 Long pants 5 over the ankle boots 6 Operating a Go Kart exposes the operator to many hazards wearing protective clothing can help...

Page 16: ...the buckle is latchedproperly WARNING Riding in this go kart without the seat belt attached properly could be hazardous Riding the go kart without the seat belt worn increases the chance of injury or...

Page 17: ...ll the starter recoil cord 4 to start the engine 6 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF left position 4 WARNING Starting or running the Go Kart in an enc...

Page 18: ...while operating the Go Kart WARNING Braking while turning could be hazardous Braking while turning could cause the Go Kart to slide out of control or flip over which could result in severe injury or d...

Page 19: ...back the Go Kart down the hill while applying the brakes DESCENDING A HILL To operate the Go Kart going down a hill follow the instructions below 1 Stop and evaluate the hill before attempting to desc...

Page 20: ...y by regaining traction resulting in severe injury or death Avoid skidding or sliding Drive to stay in control WARNING Applying the brakes hard on slippery surfaces could be hazardous Applying the bra...

Page 21: ...if doing so could damage the river bank or shore line Brakes need to be inspected cleaned and replaced more often if Go Kart is used in muddy wet or sandy conditions Inspect the Go Kart brakes regula...

Page 22: ...rm area to thaw out Once brakes are thawed check again for proper operation if they still do not work take the Go Kart to a authorized service center Do not attempt to operate the Go Kart with brakes...

Page 23: ...suitability of all the accessories available When purchasing an accessory use caution the handling of the Go Kart could become affected Some accessories may make the Go Kart unsafe to operate If you...

Page 24: ...while the engine is running could be hazardous Performing maintenance and inspections while the engine is running could result in getting body parts or clothing caught in moving parts or could result...

Page 25: ...and brake cables I I Engine oil R I R Drive Chain Inspect drive chain before each ride Clean and lubri cate as necessary Brakes I I Brake hose I I Brake fluid Inspect brake fluid level before each ri...

Page 26: ...entering the engine Air filter removal 1 inspection and cleaning instructions 1 Locate the air filter assembly 1 2 Remove the Air filter assembly cover by lifting the cover over top tabs 2 3 Remove t...

Page 27: ...plug CHDY E6TC Use a thickness feeler to inspect the spark plug gap 2 The spark plug gap should be 0 6 0 8mm 0 024 0 032 in 0 6 0 8 mm 0 024 0 032 Re install the inspected plug or a 2 new plug until...

Page 28: ...mov ing and looking at the oil plug dipstick 1 Oil should be close to the top of the serrated portion of the dipstick 3 If engine oil is low add oil until oil is at the top of the serrated por tion of...

Page 29: ...rear brakes If fluid level is below the lower mark inspect the brake hoses 3 for leaks or cracks If there are no leaks inspect the brake pads for excessive wear If brake pads are worn take to a servi...

Page 30: ...PLACE ANY OIL IN THE LARGE HOLES IN THE CLUTCH THE HOLES ARE FOR AIRCIRCULATION ONLY DO NOT OIL THE INSIDE OF THE CLUTCH WARNING Performing maintenance and inspection on the clutch assembly while the...

Page 31: ...help to ensure maximum life of the chain and sprockets Instructions for cleaning and chain lubrication 1 Clean chain with a chain cleaner or a cleaning lubricant such as WD40 2 Lubricate chain with ch...

Page 32: ...ment and expertise to change tires without causing damage Punctures to tires can usually be repaired by using plug type patches Plug type patches cannot repair tires that have been cut If the tire has...

Page 33: ...ufacture Note Fuel stabilizer can be purchased at most motorcycle shops and auto parts stores 4 Remove spark plug and poor 1 tablespoon of motor oil in the spark plug hole Re install spark plug 5 Plac...

Page 34: ...atch the Go Kart Note Be careful not to allow water to enter the muffler outlet air filter intake brake cables or switches TRANSPORTING 1 Turn the Fuel valve 1 to the OFF horizontal position Open the...

Page 35: ...the plug Attach spark plug cap Do not apply throttle while starting engine Take to a service cen ter for repair Take to a service cen ter for diagnostics and repair Engine stalls or runs erratically...

Page 36: ...69 104 in lbs 8 12 nm 8mm bolts and nuts 13 18 ft lbs 18 25 nm 10 mm bolts and nuts 22 29 ft lbs 30 40 nm 12 mm bolts and nuts 36 43 ft lbs 50 60 nm 4 mm screws 22 30 22 30 in lbs 2 5 3 4 nm 5mm screw...

Page 37: ...2 4mph 20km h Braking Rear Brake Hydraulic disk Tires Front Tire Size AT13 5 6 Rear Tire Size AT13 5 6 Tire pressure 14psi 96 5kpa Dimensions and Weights Length 54 7in 1390mm Height 38 3 in 975mm Widt...

Page 38: ...when calling for parts service center help or when registering your Go Kart Locate the number and list the number below for your reference The 17 digit Vehicle Identification Number VIN is stamped on...

Page 39: ...EMISSION CONTROL WARRANTY...

Page 40: ...Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists A IPOWER will repair your small off road engine equipment at no cost to you incl...

Page 41: ...ranty coverage it must be repaired or replaced by A IPOWER according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 A...

Page 42: ...non exempted add on or modified parts will be grounds for disallowing a warranty claim A IPOWER will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or...

Page 43: ...ission Warranty Parts List for Evap all displacements 1 Fuel Metering System Fuel Tank 2 Miscellaneous Items Used in Above Systems Fuel cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fitting...

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