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Motorola MTP810 EX, Basic Service Manual

The Motorola MTP810 EX User Manual is a comprehensive product information manual designed to assist users in operating their Motorola MTP810 EX device. This manual can be easily downloaded for free from our website, allowing users to access essential instructions and guidelines to optimize their device usage.

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xviii

CONTENTS

How to Configure the IFR 3902 / IFR 2968 Setup ......................................................................................... 5-4

How to Configure the IFR 3902 / IFR 2968 Manual Test Screen ............................................................. 5-8

RF Tests using IFR 3902 / IFR 2968.............................................................................................................. 5-9

Receiver Tests.......................................................................................................................................... 5-9
Transmitter Tests .................................................................................................................................... 5-10

Call Processing Tests using IFR 3902 / IFR 2968........................................................................................ 5-11

Talk Back ................................................................................................................................................ 5-11
Call to Mobile.......................................................................................................................................... 5-11

Digital Duplex Test (Tx) using IFR 3902 / IFR 2968..................................................................................... 5-12
Manual Mode Testing ................................................................................................................................... 5-14

Preparation for Testing ........................................................................................................................... 5-14
Tests ....................................................................................................................................................... 5-14
Charger Recognition Test....................................................................................................................... 5-17

CHAPTER 6   MAINTENANCE................................................................... 6-1

Preventive Maintenance................................................................................................................................. 6-1

Inspection and Cleaning ..................................................................................................................... 6-1
Cleaning External Plastic Surfaces .................................................................................................... 6-1

APPENDIX A   SERVICE INFORMATION..................................................A-1

Servicing MTP810 Ex Portable Radios ..........................................................................................................A-1
Level 1 and Level 2 Maintenance ..................................................................................................................A-1
Service Information ........................................................................................................................................A-1

Europe, Middle East and Africa Region ...................................................................................................A-1

European Radio Support Centre (ERSC) ...........................................................................................A-1
EMEA Systems Support Centre (ESSC) ............................................................................................A-2
Piece Parts .........................................................................................................................................A-2
Parts Identification and Ordering ........................................................................................................A-2
EMEA Test Equipment Support ..........................................................................................................A-2

Recommended Programming Equipment ......................................................................................................A-3
Service Replacement Kit Matrix .....................................................................................................................A-3

Summary of Contents for MTP810 EX

Page 1: ...MTP810 Ex Basic Service Manual ...

Page 2: ......

Page 3: ...to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either ...

Page 4: ...DOCUMENT HISTORY iii DOCUMENT HISTORY The following major changes have been implemented in this manual since the previous edition Edition Description Date 6866588D13 A Initial edition Oct 2008 ...

Page 5: ...iv Notes ...

Page 6: ...Manual No 6866588D13 Kindly complete the Service Manual Feedback Form on the next page to help us ensure that you receive the most accurate and complete information Fax to 6 04 6124944 The Technical Publications Coordinator Global Customer Documentation R D Department Motorola Penang Your Details Name Contact Person Company Name Address Telephone No Fax No Email Address How would you like to recei...

Page 7: ...equipment very much so generally yes to some extent no 4 We would appreciate any corrections or recommendations for improving this manual Please include the specific page number s of the diagram or procedure in question 5 General comments suggestions Manual No 6866588D13 Fax to 6 04 6124944 The Technical Publications Coordinator Global Customer Documentation R D Department Motorola Penang Complete...

Page 8: ...th organizations to develop standards for safe exposure to RF energy These standards provide recommended levels of RF exposure for both workers and the general public These recommended RF exposure levels include substantial margins of protection All Motorola two way radios are designed manufactured and tested to ensure they meet government established RF exposure levels In addition manufacturers a...

Page 9: ...d by the IEEE ICNIRP for occupational use only In terms of measuring RF energy for compliance with these exposure guidelines your radio generates measurable RF energy only while it is transmitting during talking not when it is receiving listening or in standby mode Your Motorola two way radio complies with the following RF energy exposure standards and guidelines United States Federal Communicatio...

Page 10: ...mportant because the use of non Motorola approved accessories may result in exposure levels which exceed the IEEE ICNIRP occupational controlled environment RF exposure limits If you are not using a body worn accessory and are not using the radio in the intended use position along side the head in the phone mode TETRA only in front of the face in the hand held mode then ensure the antenna and the ...

Page 11: ...rference Compatibility Facilities To avoid electromagnetic interference and or compatibility conflicts turn off your radio in any facility where posted notices instruct you to do so Hospitals or health care facilities may be using equipment that is sensitive to external RF energy Aircraft When instructed to do so turn off your radio when on board an aircraft Any use of a radio must be in accordanc...

Page 12: ... Not carry the radio in the breast pocket Use the ear opposite the pacemaker to minimize the potential for interference Turn the radio OFF immediately if you have any reason to suspect that interference is taking place Hearing Aids Some digital wireless radios may interfere with some hearing aids In the event of such interference you may want to consult your hearing aid manufacturer to discuss alt...

Page 13: ...lly Safe for example Factory Mutual CSA UL ATEX IECEx or ATEX Approved Do not remove install or charge batteries in such areas Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death The areas with potentially explosive atmospheres referred to above include fuelling areas such as below decks on boats fuel or chemical transfer or storage ...

Page 14: ...ed to this capability and labeled once they have been shipped to the field A modification changes the radio s hardware from its original design configuration Modifications can only be made by the original product manufacturer Do not operate radio communications equipment in a potentially explosive atmosphere unless it is a type especially qualified for example FM UL CSA or ATEX IECEx or ATEX appro...

Page 15: ...der record retention for at least 10 Years after the repair was conducted When conducting repair work the following must be observed If the radio has an IP6x protection a vacuum leak test has to be conducted after the radio is assembled A confirmation that the leak test was conducted has to added to the repair records It is essential that only original Motorola spare parts specifically listed for ...

Page 16: ...non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit will void the intrinsically safe approval of that radio unit Any modification of the enclosure of the radios batteries or accessories such as placing additional labels engraving repairs after damages on the enclosure is not allowed and will impair the intrinsic safety of the equipment If this is observed...

Page 17: ...xvi Notes ...

Page 18: ...arts List 2 3 Accessories Allowed in a Potentially Explosive Environment 2 3 Accessories NOT Allowed in a Potentially Explosive Environment 2 4 CHAPTER 3 OVERVIEW 3 1 General 3 1 Digital Modulation Technology 3 1 Voice Compression Technology 3 2 Description 3 2 Transceiver Description 3 2 Digital Section Description 3 2 Transmitter Path Description 3 2 Receiver Path Description 3 3 Global Position...

Page 19: ... Testing 5 14 Tests 5 14 Charger Recognition Test 5 17 CHAPTER 6 MAINTENANCE 6 1 Preventive Maintenance 6 1 Inspection and Cleaning 6 1 Cleaning External Plastic Surfaces 6 1 APPENDIX A SERVICE INFORMATION A 1 Servicing MTP810 Ex Portable Radios A 1 Level 1 and Level 2 Maintenance A 1 Service Information A 1 Europe Middle East and Africa Region A 1 European Radio Support Centre ERSC A 1 EMEA Syste...

Page 20: ... the printing date may be incorporated by a complete manual revision or alternatively as addendum This manual is divided into the following sections Copyright Document History Safety Table of Contents CHAPTER 1 Scope Warranty CHAPTER 2 Model Information Accessories CHAPTER 3 Overview CHAPTER 4 Programming the Radio CHAPTER 5 Test Setup Testing CHAPTER 6 Maintenance APPENDIX A Service Information N...

Page 21: ...e the terms of the warranty Prior to shipping any radio back to the appropriate Motorola warranty depot please contact Customer Resources or your Motorola dealer distributor or reseller All returns must be accompanied by a Warranty Claim Form available from your Customer Service representative or Motorola Online Extranet MOL or your Motorola dealer distributor or reseller refer to list in Appendix...

Page 22: ...o 0 9 Watts C 1 0 to 3 9 Watts D 4 0 to 5 0 Watts E 5 1 to 6 0 Watts F 6 1 to 10 0 Watts Position 6 Physical Packages F Limited Keypad With Display H Full Keypad With Display K Limited Controls Basic Display N Enhanced Controls Enhanced Display Position 7 Channel Spacing 1 5 kHz 2 6 25 kHz 3 10 kHz 4 12 5 kHz 5 15 kHz 6 25 kHz 7 30 kHz Position 12 Unique Model Variations N Standard Package R Blue ...

Page 23: ... Level 4 BER 47 dBm Locked to Base Not Locked to Base 100 Hz 1000 Hz Battery Types NNTN7383A Standard 725mAh Li Ion Selectivity Blocking 50 100 kHz Interfering Signal Level 4 BER 40 dBm Spurious Emissions Conducted 30MHz 1GHz 1GHz 12 75GHz 36dBm 30dBm Battery Voltage Minimum Nominal 6 7 Vdc 7 4 Vdc Spurious Rejection Interfering Signal Level 4 BER 45 dBm Radiated 30MHz 1GHz 1GHz 12 75GHz 36dBm 30d...

Page 24: ...EARING DEVICE PMLN5134A ATEX BELT CLIP 2 5 INCH PMLN5287A HARD LEATHER CASE FOR ATEX BLACK PMLN5288A SOFT LEATHER CASE FOR ATEX BLACK Audio Accessories PMMN4058A ATEX REMOTE SPEAKER MIC W VOL CTRL PMMN4063A ATEX ENH THROAT MIC W 80MM PTT PMLN5389A ATEX ENH OVER THE HEAD H DUTY HS PMLN5390A ATEX ENH BEHIND THE HEAD H DUTY HS PMLN5391A ATEX ENH OVER THE HEAD LIGHTWT HS PMLN5392A ATEX ENH BEHIND THE ...

Page 25: ...182A IMPRES SUC W US PLUG WPLN4183A IMPRES SUC W UK PLUG WPLN4184A IMPRES SUC W EURO PLUG WPLN4185A IMPRES SUC W AUST NZ PLUG WPLN4186A IMPRES SUC W ARGENTINA PLUG WPLN4187A IMPRES MUC NO DSPL US PLUG WPLN4188A IMPRES MUC NO DSPL UK PLUG WPLN4189A IMPRES MUC NO DSPL EURO PLUG WPLN4190A IMPRES MUC NO DSPL AUST NZ PLUG WPLN4191A IMPRES MUC NO DSPL ARGEN PLUG WPLN4192A IMPRES MUC W DSPL US PLUG WPLN4...

Page 26: ...MODEL INFORMATION ACCESSORIES 2 5 Others 66007029001 RF RADIO REAR ANTENNA ADAPTOR 66007029002 BATTERY ELIMINATOR Kit Number Description ...

Page 27: ...2 6 MODEL INFORMATION ACCESSORIES Notes ...

Page 28: ...modulation technique that transmits information by altering the phase of the radio frequency RF signal Data is converted into complex symbols which alter the RF signal and transmit the information When the signal is received the change in phase is converted back into symbols and then into the original data The system can accommodate 4 voice channels in the standard 25 kHz channel as used in the tw...

Page 29: ...s the controller of the Digital RF Board It controls the operation of the transmitter receiver audio and synthesizer integrated circuits located in the RF section It communicates with the keypad and display The Digital Signal Processor DSP performs modulation and de modulation functions for the radio It also performs Forward Error Correction and other correction algorithms for overcoming channel e...

Page 30: ...gnal skipping the intermediate stage of IF signal The receiver path includes the Duplexer Antenna Switch Limiter 10dB Step Attenuator Discrete Front Filter RF switches LNA integrated with 30dB Step Attenuator 22dB of Gain and 40dB of AGC continuous attenuation in parallel with LNA bypass feature Discrete Post selector Filter BALUN Half Life Mixer one pole baseband filter and the Tomahawk IC which ...

Page 31: ...3 4 Notes ...

Page 32: ...PROGRAMMING THE RADIO 4 1 CHAPTER 4 PROGRAMMING THE RADIO NOTE For programming the radio refer to TETRA Customer Programming Software CPS User s Guide P N 6802974C10 for MTP810 Ex ...

Page 33: ...4 2 Notes ...

Page 34: ...l RF adapter to the rear side antenna connector of your radio and fix it by screwing the wing nut into the antenna thread Connect the other side of the cable to the N type RF Connector of the IFR using a N type to SMA adapter Connect the power supply to the battery eliminator wires Any level 3 repairs can deeply affect the performance of the MTP810 Ex and may cause a new tuning procedure This tuni...

Page 35: ...Check List The following table summarises the required test setups No Test Name Test Setup Radio Setup Test Conditions Limits 1 Base Station Registration 380 430MHz Control Channel 390 125 MHz 3605 TETRA 380 0MS 380 430MHz Traffic Channel 390 125 MHz 3605 TETRA 380 0MS Time Slot 3 Country Code 234 IFR 3902 IFR 2968 N TYPE RF CONNECTOR with adapter to SMA 7 4 V POWER SUPPLY ANTENNA RF ADAPTER P N 6...

Page 36: ...dBm Burst Type Normal 2 Transmitter Burst Power RF Gen Level Burst Power 90dBm 28 29dBm Timing Error 0 25 Symbols Vector Error Max 10 RMS 30 Peak Frequency Error 100Hz 3 Call Processing Talk Back 1KHz Test Signal Group Mode 50dBm 4 Call Processing Call to Mobile Private 4 digit random number Send 28 29dBm RF Gen Level Burst Power 90dBm 28 29dBm Timing Error 0 25 Symbols Vector Error Max 10 RMS 30 ...

Page 37: ...G soft key twice go to Configure followed by Channel Plan 4 Press SELECT soft key then select TETRA 380 400 ZERO 5 Press CONFIG soft key select System ID Access Params 6 Enter 234 for Mobile Country Code MCC press enter 7 Enter 2392 for Mobile Network Code MNC press enter 8 Enter 1 for Base Station Color Code BCC press enter 9 Enter 23 for Location Area Code LA press enter 10 Enter 110 for Min Rx ...

Page 38: ...FIG soft key select Neighbor Cell Info 15 Verify that the following NEIGHBOUR CELL INFO values are displayed Note The displayed values are factory defaults and should not be changed BROADCAST Not Supported BROADCAST INTERVAL 5s NEIGHBOUR CELL CHANNEL 3500 NEIGHBOUR CELL LOCATION AREA 00017 NEIGHBOUR CELL IDENTIFIER 01 SLOW RE SELECT THRESHOLD ABOVE FAST 10dB FAST RE SELECT THRESHOLD 10dB SLOW RE S...

Page 39: ...Code soft key 9 Press Network Code soft key Thereafter enter 2392 and press Network Code soft key 10 Press Base Color soft key Thereafter enter 1 and press Base Color soft key 11 Press More soft key 12 Press Location Area soft key Thereafter enter 22 and press Location Area soft key 13 Press More soft key 14 Press Min Rx Level soft key Thereafter enter 110dBm and press Min Rx Level soft key 15 Pre...

Page 40: ...ory defaults and should not be changed NEIGHBOUR CELL BROADCAST not REQUIRED BROADCAST INTERVAL 5s NEIGHBOUR CELL CHANNEL 3500 NEIGHBOUR CELL LOCATION AREA 00017 NEIGHBOUR CELL IDENTIFIER 01 SLOW RE SELECT THRESHOLD 10dB PRESS MORE SOFT KEY SLOW RE SELECT HYSTERESIS 10dB FAST RE SELECT THRESHOLD 10dB FAST RE SELECT HYSTERESIS 10dB 22 Press the Return soft key 23 Press the Trunk Type soft key and t...

Page 41: ...ps to configure the manual test screen 1 To enter Manual test screen press Manual soft key 2 For MTP810 Ex press Control Channel soft key Thereafter 3605 and press Control Channel soft key IFR 3605 Rx 390 125000MHz 3 Press Traffic Channel soft key Enter 3605 or 2400 and press Traffic Channel soft key The marker goes to Timeslot Enter 3 and press Traffic Channel soft key Note that the Traffic Chann...

Page 42: ... sequence Left navigation key Right navigation key Left navigation key Menu key 3 Check that registration and ITSI xxxx is displayed on the IFR Operations Status screen GROUP XXXXXXX SELECTED For IFR 2968 perform the following steps 1 Turn the radio ON 2 Enter the radio test page using either a CPS or b Pressing the following keys in sequence Left navigation key Right navigation key Left navigatio...

Page 43: ...Max 30 Peak Max 5 residual Frequency Error 100Hz 6 Press TAB to select Operations Status 7 Press Call Mobile soft key followed by Group Call then Cleardown For IFR 2968 perform the following steps 1 Press the RF Gen Level soft key Enter 90dBm by pressing the data keys and RF Gen Level Key 2 Press the PTT of the radio and monitor the IFR Manual Test screen which displays the Burst Power Power Profi...

Page 44: ...key to mute the 1KHz Audio Signal of the speaker 6 Press the Clear Down soft key For IFR 2968 perform the following steps 1 Press the PTT and speak into the mic of the radio You will hear the last three seconds of the speech frames after the PTT is released 2 Press the Test Sound soft key to provide the 1kHz signal to the radio speaker you will hear a 1kHz tone from the radio speaker for about thr...

Page 45: ...nd hear your speech after a short delay from the handset internal earpiece Note If you need more details select at the Rx Measurement Window For Power Analyser Graph 4 Select Power followed by Profile Full 5 To view the detail of Profile Full select and press Select soft key 6 To minimize the window press Select soft key 7 Select any item under Power dropdown list to view the rest of the power ana...

Page 46: ...ote If you need more details press the Duplex Test mode key 3 Press the duplex test Tx soft key The Digital Duplex test results will be displayed on the IFR screen providing you with the following bar charts measurement capabilities Power Vector RMS Frequency Error For Power Analyser Graph 4 Press power ana soft key 5 Check that the power frame falls within the limits For Spectrum Analyser Graph 6...

Page 47: ...hicker with every key press until it becomes fully green 4 Press any key again The display becomes fully blue and the message END LCD test appears 5 Press any key again The display shows Battery Interface Test 6 Press any key again The display shows Battery Interface Test PASS 7 Press any key again The display shows Red Led on and the Red LED at the top of the radio is lit 8 Press any key again Th...

Page 48: ...al tone test RSM Univ connected A tone is heard via the RSM speaker 16 Press any key again The display shows Int Mic to INT EAR Loopback Test Speak into the bottom microphone and you will hear your voice via the earpiece 17 Press any key again The diplay shows Connect RSM from Universal connector to the radio for the following Tests 18 Press any key again The display shows RSM Universal connector ...

Page 49: ...e arrows appear turn the rotary switch counter clockwise each click causes the respective counter clockwise arrow sign to disappear The display shows Press the rotary 27 Press any key to continue The display shows To next test Press any key 28 The display will show Mandown Test Press any key to continue 29 The display will show 45 Degree Angle Detection Mandown Test Place radio in a 45 degree angl...

Page 50: ...andset to the Desktop Charger Check whether the LCD display shows charger connected and that the keypad backlight is turned ON Verify that the battery charger is in progress the process advance is indicated on the Battery Strength icon Press the ON OFF key The radio should turn OFF ...

Page 51: ...5 18 Notes ...

Page 52: ...smudges compound or grime Cleaning External Plastic Surfaces The only recommended agent for cleaning external radio surfaces is a 0 5 solution one teaspoon of detergent per gallon of water of mild dishwashing detergent in water Apply sparingly with a stiff non metallic short bristled brush to work all loose dirt away from the radio Use a soft absorbent lintless cloth or tissue to remove the soluti...

Page 53: ...6 2 Notes ...

Page 54: ...where it is serviced and returned Level 1 and Level 2 Maintenance At Level 1 Maintenance you replace the transceiver and or accessories and send the faulty transceiver and or accessories to higher level of maintenance At Level 2 Maintenance you replace the transceiver board The MTP810 Ex portable radios are programmed at the factory They cannot be tuned at the field service level Service Informati...

Page 55: ...med by the appropriate Motorola Service Centre Request for help in identification of spare parts should be directed to your local Motorola Managed Technical Service representative Parts Identification and Ordering Request for help in identification of non referenced spare parts should be directed to the Customer Care Organization of Motorola s local area representation Orders for replacement parts...

Page 56: ...losive environment Sales Model Description Service Tanapa Description MTP810 Ex 380 430 MHz PMUE3174AS MTP810Ex 380 LKP CLR ENG PMUE3175AS MTP810Ex 380 LKP CLR CHI PMUE3176AS MTP810Ex 380 LKP CLR KOR PMUE3178AS MTP810Ex 380 LKP CLR TAI PMUE3179AS MTP810Ex 380 LKP CLR ARB PMUE3180AS MTP810Ex 380 LKP CLR CYR PMUE3182AS MTP810Ex 380 LKP TEA1 ENG PMUE3194AS MTP810Ex 380 LKP TEA1 CHI PMUE3189AS MTP810E...

Page 57: ...A 4 Notes ...

Page 58: ......

Page 59: ...ll rights reserved Motorola Technology Sdn Bhd Co No 455657 H Plot 2 Bayan Lepas Technoplex Industrial Park Mukim 12 S W D 11900 Penang Malaysia Printed in Malaysia October 2008 www motorola com TETRA 6866588D13 A 6866588D13 ...

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