Motorola IMPRES Smart Energy System Installation Manual Download Page 1

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Accessor

ies

Installation Man

IMPRES

™

Adaptive Multi-Unit Charger

Charger Display Module
Installation Procedure

6880309N67-B

Summary of Contents for IMPRES Smart Energy System

Page 1: ...Accessories Installation Manual IMPRES Adaptive Multi Unit Charger Charger Display Module Installation Procedure 6880309N67 B ...

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Page 3: ...s 4 Charger Compatibility 5 Charger Display Module Installation 5 Test Mode 13 General Display Information 14 Non IMPRES Battery in the Pocket 15 IMPRES Battery in the Pocket 15 Sequencing Diagrams for IMPRES Batteries 20 Display Text Orientation 26 IMPRES Adaptive Multi Unit Charger Operation 26 ...

Page 4: ...ac outlet before attempting installation of the CDM any maintenance or cleaning 2 To reduce risk of injury charge only the rechargeable Motorola authorized batteries listed in Tables 1 through 5 in the MUC user guides publication part numbers 6880309L67 and 6866537D22 3 Use of accessories not recommended by Motorola may result in risk of fire electric shock or injury 4 To reduce risk of damage to ...

Page 5: ...y The PCB power supply can be purchased from the Aftermarket Parts organization The PCB replacement part number is RLN5325 No other component level replacement parts are available A service manual describing the replacement process can also be ordered from the Aftermarket Parts organization The Service Manual Number is 6880309L66 8 To reduce risk of electric shock unplug the charger from the ac ou...

Page 6: ... mains plug from the outlet The socket outlet to which this equipment is connected should be close and easily accessible For equipment using fuses replacements must comply with the type and rating specified in the equipment instructions Maximum ambient temperature around the charger must not exceed 40 C 104 F Make sure the cord is located where it will not be stepped on tripped over or subjected t...

Page 7: ...MPRES Adaptive Multi Unit Chargers with displays WPLN4127 WPLN4133 WPLN4130 WPLN4134 WPLN4131 WPLN4135 WPLN4132 WPLN4136 CHARGER DISPLAY MODULE INSTALLATION It is recommended that qualified self maintained users independent service shops or the Motorola Service Depot complete installation of the CDM To quickly and easily install the CDM refer to the diagrams and information in the steps that follo...

Page 8: ...Ensure that IMPRES charger is unplugged from AC outlet before attempting installation of the CDM With the IMPRES Adaptive Multi Unit Charger face down remove the six screws P N 0387777G01 with 20 Torx bit Torque Driver and Bit ...

Page 9: ...e holding the top housing and base together Lift the back of the top housing a few inches away from the base exposing the fan harness Disconnect the fan harness from the PC board The top housing can then be fully removed from the base and set aside Fan Harness ...

Page 10: ...and take out the existing cover bezels using a 10 Torx bit Keep the screws for reassembly Note Check that the LCD is not broken If the LCD breaks and you get liquid on your hands wash hands with soap and water Discard or return the LCD Screw Location Cover Bezel ...

Page 11: ...nglish Step 4 Replace the previously removed bezels with the LCD modules using the 12 screws removed in Step 3 with the 10 Torx bit Torque down to approximately 8 in lbs Fan Wire Harness LCD Module Wire Harnesses ...

Page 12: ... the unit around and plug each LCD module wire connector into its corresponding PC board The connector and header are keyed grooved to properly align during insertion Communication Harness to DB15 Connector LCD Module Wire Connector ...

Page 13: ...er the base assembly and plug the fan harness into the nearest PC board The fan connector and header are keyed to properly align during insertion Ensure all LCD wire harnesses are encased in the housing Plug Fan Harness into 3rd PC board from the right ...

Page 14: ...12 English English Step 7 Close the unit carefully to avoid pinching any wires Replace all six screws previously removed in Step 1 with 20 Torx bit and torque to approximately 10 in lbs ...

Page 15: ... on the front of the charger The paper clip should be inserted perpendicular to the desktop A click indicates the toggle button has been accessed 3 Press and hold the toggle button for five seconds to access the test sequence 4 The display will cycle through a series of displays shown below to indicate proper installation and operation Start Line 1 Line 2 Line 1 Line 2 Line 1 Line 2 Line 1 TEST MO...

Page 16: ...idual CDM GENERAL DISPLAY INFORMATION The Charger Display Module CDM is designed to provide the user with valuable information while performing battery maintenance and care Below details the information the CDM will display along with the corresponding LED indicator Start Up Upon Charger Power up LED SINGLE FLASH GREEN Line 1 IMPRES Line 2 If There is No Battery in Pocket LED OFF Line 1 NO BATTERY...

Page 17: ...y denotes charger SW version and aa bb denotes CDM SW version LED Defined by Charge State Line 1 NON IMPRES Line 2 BATTERY IMPRES and Software Versions are Displayed LED Defined by Charge State Line 1 IMPRES Line 2 SW xx yy aa bb IMPRES Battery Kit and Serial are Displayed Each IMPRES battery shows a unique serial for Easy ID LED Defined by Charge State Line 1 KIT Line 2 SN ...

Page 18: ...atic Recondition LED Defined by Charge State Line 1 CYCLES Line 2 TO RECONDITION Displayed only when the number of cycles to recon dition is less than 6 Charger Waiting to Charge Battery is Hot LED Flashing YELLOW Line 1 WAITING TO CHG Line 2 HOT BATTERY Charger Waiting to Charge Battery is Cold LED Flashing YELLOW Line 1 WAITING TO CHG Line 2 COLD BATTERY ...

Page 19: ...LTAGE Charger is in Rapid Charge Mode LED Steady RED Line 1 RAPID CHARGE Line 2 Charger is in Trickle Charge Mode LED Flashing GREEN Line 1 TRICKLE CHARGE Line 2 Charge is Complete LED Steady GREEN Line 1 CHARGE COMPLETE Line 2 Charger is in Discharge Reconditioning Mode LED Steady YELLOW Line 1 DISCHARGE Line 2 ...

Page 20: ...y initiate calibration for all new batteries Battery Capacity Data is Displayed as in mAH and Voltage LED Defined by Charge State Line 1 RATED CAP Line 2 mAH V Note Not shown for uncalibrated batteries Note Display will show slightly lower capacity after reaching charge completion if battery inserted in another pocket due to stand loss calculations but the charger will correct this deviation when ...

Page 21: ...ly in a few minutes Note 1 Estimated time to complete charging includes trickle charge and discharge cycles if applica ble 2 Battery capacity information is not displayed for uncalibrated batteries 3 Use of IMPRES batteries with non IMPRES chargers can affect capacity and charging time accuracy 4 Fully charged IMPRES NiCd NiMH batteries inserted into a pocket will initially show 1 hour and 10 minu...

Page 22: ...tate Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Defined by Charge State Line 1 xxxx CYCLES Line 2 TO RECONDITION LED Steady RED Line 1 RAPID CHARGE Line 2 LED Defined by Charge State Line 1 xx RATED CAP Line 2 yyyyy mAH zz z V LED Defined by Charge State Line 1 EST COMPLETE IN Line 2 xx HRS yy MIN Start 4 0 sec 2 0 sec 2 0 sec 2 0sec 7 0 sec 4 0 sec Every 73 0 sec Every 13 0 sec 5X 65 0 sec ...

Page 23: ... yyyyyyyyyyyy LED Defined by Charge State Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Steady YELLOW Line 1 DISCHARGE Line 2 LED Defined by Charge State Line 1 CALIBRATING Line 2 BATTERY LED Defined by Charge State Line 1 EST COMPLETE IN Line 2 xx HRS yy MIN Start 4 0 sec 2 0 sec 2 0 sec 7 0 sec 4 0 sec Every 71 0 sec Every 13 0 sec 5X 65 0 sec ...

Page 24: ...yyyyyyyyyyy LED Defined by Charge State Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Steady GREEN Line 1 CHARGE COMPLETE Line 2 LED Defined by Charge State Line 1 BATTERY Line 2 CALIBRATED LED Defined by Charge State Line 1 xx RATED CAP Line 2 yyyy mAH zz z V Start 4 0 sec 2 0 sec 2 0 sec 2 0 sec 7 0 sec Every 61 0 sec Every 11 0 sec 5X 55 0 sec ...

Page 25: ...SN yyyyyyyyyyyy LED Defined by Charge State Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Defined by Charge State Line 1 xxxx CYCLES Line 2 TO RECONDITION LED Steady RED Line 1 RAPID CHARGE Line 2 LED Defined by Charge State Line 1 xx RATED CAP Line 2 yyyyy mAH zz z V Start 4 0 sec 2 0 sec 2 0 sec 2 0sec 7 0 sec Every 53 0 sec Every 9 0 sec 5X 45 0 sec ...

Page 26: ...rge State Line 1 KIT xxxxxxxx Line 2 SN yyyyyyyyyyyy LED Defined by Charge State Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Steady YELLOW Line 1 DISCHARGE Line 2 LED Defined by Charge State Line 1 CALIBRATING Line 2 BATTERY Start 4 0 sec 2 0 sec 2 0 sec 7 0 sec Every 51 0 sec Every 4 0 sec 5X 45 0 sec ...

Page 27: ...yyyyyyyyy LED Defined by Charge State Line 1 KIT xxxxxxxx Line 2 yyyyy CHEMISTRY LED Steady GREEN Line 1 CHARGE COMPLETE Line 2 LED Defined by Charge State Line 1 BATTERY Line 2 CALIBRATED LED Defined by Charge State Line 1 xx RATED CAP Line 2 yyyy mAH zz z V Start 4 0 sec 2 0 sec 2 0 sec 2 0 sec 7 0 sec Every 61 0 sec Every 11 0 sec 5X 55 0 sec ...

Page 28: ...this insert a large paper clip into the pinhole below the display perpendicular to the desktop A click indicates the toggle button has been actuated flipping the text 180 degrees IMPRES ADAPTIVE MULTI UNIT CHARGER OPERATION For more information on the operation of the Multi Unit Charger refer the User Guide For more information on serviceability of the MUC and CDM refer to the Charger Service Guid...

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Page 30: ... M Logo are registered in the US Patent Trademark Office All other product or service names are the property of their respective owners 2001 2002 2003 by Motorola Inc Printed in U S A All Rights Reserved 6880309N67 6880309N67 B ...

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