2-1
Section 2
MAINTENANCE
1.0
Introduction
This chapter of the manual describes:
•
preventive maintenance
•
safe handling of CMOS devices
•
repair procedures and techniques
2.0
Preventive Maintenance
The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.
2.1
Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.
2.2
Cleaning
The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic
visual inspection reveals the presence of smudges, grease, and/or grime.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).
1.
Cleaning External Plastic Surfaces
The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bris-
tled brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or tissue
should be used to remove the solution and dry the radio. Make sure that no water remains
entrapped near the connectors, cracks, or crevices.
NOTE
Internal surfaces should be cleaned only when the radio is disassembled for servicing or
repair.
CAUTION: The effects of certain chemicals and their vapors can have harmful results on
certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.
!
Summary of Contents for GM338
Page 1: ...GM328 GM338 GM398 Mobile Radios Detailed Service Manual 6804112J18 E December 2003 ...
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Page 7: ...GM328 GM338 GM398 Mobile Radios Service Maintainability Issue December 2003 ...
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Page 20: ...1 4 Radio Model Information THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 32: ...2 12 Notes For All Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 35: ...GM328 GM338 GM398 Mobile Radios Controlhead Service Information Issue December 2003 ...
Page 42: ...1 4 GM398 Model GCN6115_ THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 56: ...2 14 Controlhead Model for GM398 THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 70: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 88: ...4 20 Controlhead GM398 PCB 8486178B03 Schematics THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 89: ...GM328 GM338 GM398 Mobile Radios Controller Service Information Issue December 2003 ...
Page 114: ...2 2 Controller Troubleshooting Chart THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 140: ...3 26 Controller T7 T9 Schematic Diagrams THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 141: ...GM328 GM338 GM398 Mobile Radios VHF 136 174MHz Service Information Issue December 2003 ...
Page 148: ...1 4 Technical Specifications THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 158: ...2 10 VHF 136 174 MHz Frequency Synthesis THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 166: ...3 8 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 168: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 186: ...4 20 VHF 1 25W PCBs Schematics Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 187: ...GM328 GM338 GM398 Mobile Radios UHF 403 470MHz Service Information Issue December 2003 ...
Page 204: ...2 10 UHF 403 470 MHz Frequency Synthesis THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 212: ...3 8 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 214: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 235: ...GM328 GM338 GM398 Mobile Radios UHF Band 2 450 527MHz Service Information Issue December 2003 ...
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Page 260: ...3 8 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 262: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 274: ...4 14 UHF Band 2 1 25W PCBs Schematics Parts List THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 275: ...GM338 GM398 Mobile Radios Low Band Service Information Issue December 2003 ...
Page 280: ...iv THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 284: ...1 4 Technical Specifications THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 300: ...3 6 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 378: ...4 78 Low Band PCBs Schematics Parts Lists THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 379: ...GM338 Mobile Radios VHF 45W Bipolar 136 174MHz Service Information Issue December 2003 ...
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Page 411: ...GM338 Mobile Radios UHF1 40W Bipolar 403 470MHz Service Information Issue December 2003 ...
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Page 432: ...3 6 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
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Page 446: ...4 14 UHF 25 40W PCB Schematics Parts List THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 447: ...GM338 Mobile Radios UHF2 40W Bipolar 450 520MHz Service Information Issue December 2003 ...
Page 462: ...2 10 Frequency Synthesis THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 468: ...3 6 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 470: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 482: ...4 14 UHF Band 2 25 40W PCB Schematics Parts List THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 483: ...GM338 Mobile Radio UHF B1 HIGH POWER LDMOS 403 470MHz Service Information Issue December 2003 ...
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Page 506: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 518: ...4 14 UHF 25 40W PCB Schematics Parts List THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 534: ...2 10 UHF 450 520 MHz Frequency Synthesis THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 540: ...3 6 Troubleshooting Flow Chart for VCO THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 542: ...4 2 Allocation of Schematics and Circuit Boards THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 554: ...4 14 UHF Band 2 25 40W PCB Schematics Parts List THIS PAGE INTENTIONALLY LEFT BLANK ...