manualshive.com logo in svg

Motorola A009, Service Manual, Page: 45 / 60

Share
Download
Motorola A009 Service Manual Download Page 45

6881037B20                              41

Level III Service Manual           Part Number Charts

Part Number Charts

The following charts are provided as a reference for the parts associated with 
A009 Personal Interactive Communicators.

Related Publications

A009 Level 3 Service Manual                           6881037B25

UK English Accompli 009 User’s Guide

6881037B45

UK English Accompli 009 Quick Start Guide

6881037B50

Summary of Contents for A009

Page 1: ...Level 3 Service Manual Model A009 GSM GPRS Technology Personal Interactive Communicator ...

Page 2: ......

Page 3: ...1 Replacing the SIM Card 22 Removing the Back Housing 23 Replacing the Back Housing 23 Removing the Transceiver Board 24 Removing and Replacing the Board to Board Spacer 25 Replacing the Transceiver Board 25 Removing the Controller Board 26 Replacing the Controller Board 28 Removing the Volume Smart Buttons 28 Replacing the Volume Smart Buttons 29 Removing the Keypad Electro Luminescent EL Panel a...

Page 4: ...ii 6881037B20 Table of Contents A009 Part Number Charts 41 Related Publications 41 Exploded View Diagram 42 Exploded View Parts List 43 Housing dependent Part Numbers 44 Accessories 44 Index Index1 ...

Page 5: ... Personal Interactive Communicators are listed on the front cover Product names are subject to change without notice Some product names as well as some frequency bands are available only in certain markets Product Changes When electrical mechanical or production changes are incorporated into Motorola products a revision letter is assigned to the chassis or kit affected for example A B or C and so ...

Page 6: ...stall ation operation and maintenance of A009 communicators Refe r a ny questions about this ma nual to the nearest C ustomer S ervice Ma nager A pr oduct fa mily i s the group of pr oducts having the same account product code APC To locate the A P C on a device re fer to Mechanical S eri al N umber M SN late r in th is manual Audien ce T his document provides assista nce to service personnel in t...

Page 7: ...fter the date of sale are to be returned to Manufacturing for root cause analysis to guard against epidemic criteria Manufacturing to bear the costs of early life failure Product Support Customer s original units will be repaired but not refurbished as standard Appoint ed Motorola Service Hubs will perform warranty and non warranty field service for level 2 assemblies and level 3 limited PCB compo...

Page 8: ...ntry help desks Product Service training should be arranged through the local Motorola Support Center Ordering Replacement Parts Only centers authorized to carry out repairs can purchase spare parts Orders for spare parts from hubs and Hi Tech Centers should be placed with the regional Motorola Parts Distribution Center ...

Page 9: ...sory attached Stand by Current Typically 8 mA DRX2 Dimensions 97 1 mm x 71 5 mm x 27 1 mm 3 8 inches X 2 8 inches X 1 1 inches Size Volume 150 cm3 9 1 cubic inches Weight 160 grams 5 7 ounces Temperature Range 10 C to 55 C 15 F to 130 F Battery Type 3 6 V nominal Lithium Ion Battery Life Talk Time 125 to 160 minutes Standby 80 to 125 hours Viewing Window Size 60 mm x 40 mm Display Type 1 8th VGA p...

Page 10: ...0 bits Classes Class 1a bits 50 Class 1b bits 132 Class II bits 78 Gross Data Rate Full Rate Channel 22 8 kbps Digital Data Function Specification GPRS 3D 1U MS class 4 type 1 w o encryption 3D 1U with encryption ETSI SMG 31 USSD Phase II Unstructured Supplementary Services Data STK Class III or higher Circuit Switched Data FAX 9 6 kbps max Internet Function Specification WAP Wireless Application ...

Page 11: ...ng connection set up delays and adding con venience and immediacy to data services access The virtual nature of this connection means that network resources are not consumed during periods when a user is not actually sending or receiving data Features A009 communicators use the most advanced self contained sealed custom integrated circuits ICs to perform the complex functions required for GSM com ...

Page 12: ...e The keys have backlighting and the display has front lighting for readability in low light conditions Operation of the lighting is automated but can be overrid den by the user All special characters reside in single pull up menu on the display ALT SYM BOL WAP 1 1 The A009 communicator uses the Phone com browser In the WAP environment access is achieved as described below 1 The request for inform...

Page 13: ...it a key interface between the mobile terminal and the network Using the SIM Toolkit the SIM card can be programmed to carry out new functions These include the ability to manipulate the menu structure of the mobile terminal to provide new tailored options for a high degree of personalization IR port TrueSync and IrDA The IR port supports TrueSync synchronization with computer and applications bac...

Page 14: ...iquid crystal display LCD see Table 2 A light emitting diode LED status indicator alternating red green for incoming call blinking green for home network blinking yellow for roaming and blinking red for out of range is located on the front of the device just below the Nav Disc An IR port for printing synchronization and beaming information to other devices is located on the rear of the communicato...

Page 15: ...81037B20 11 Level III Service Manual General Operation 001002 O Figure 2 Communicator Controls and I O 001001 O Figure 3 Communicator Keypad PHONE KEYPAD NAV DISC LCD DISPLAY MICROPHONE CAPS del OFF SMBL ...

Page 16: ...cess your Phone Book and recall a number using Voice Tags Press once to capitalize a letter or access shift characters 0 9 Press once to access ALT characters Press once during CAPS lock mode to access ALT characters Press to turn on CAPS lock Press during an active call to decrease increase the volume Press for symbols and additional characters Use to scroll through menus and text Press to place ...

Page 17: ...or displays all indicators depends on the programming and services to which the user subscribes Table 3 Icons and Indicators Icon Description SMS application home screen icon Phone application home screen icon Contacts application home screen icon Calendar application home screen icon Tasks application home screen icon Memo application home screen icon Express application home screen icon Ringtone...

Page 18: ...ol panel home screen icon Find application home screen icon Trashcan application home screen icon Help application home screen icon BeamAp application home screen icon Welcome tour home screen icon E mail application home screen icon New voicemail status bar icon Table 3 Icons and Indicators Continued Icon Description ...

Page 19: ...or is connected to a data cable status bar icon Message sent status bar icon Communicator headset is connected status bar icon GPRS service is available status bar icon Communicator memory space is low status bar icon Keypad numeric lock numlock is on status bar icon Voice call in progress status bar icon Roaming status bar icon Message waiting to be sent status bar icon Shift lock is on status ba...

Page 20: ...enu wheel display formats is shown in Figures 4 and 5 respectively All available information is displayed on both home screen formats and selection is purely a matter of user preference Unread text message status bar icon Message could not be sent status bar icon 010147 O Figure 4 Home Screen Desktop Display Table 3 Icons and Indicators Continued Icon Description MORE APPLICATIONS MESSAGES BAR DES...

Page 21: ...ons Volume Adjust Alert Selection Vibrator Alert Silent Alert Volume Adjust Audible alerts can be increased or decreased to announce received messages or incoming calls The user can select either Loud or Soft Alert Selection A variety of standard pleasing and chirp alerts can be selected 010148 O Figure 5 Home Screen Menu Wheel Display Pressing a key will automatically end the alert MORE APPLICATI...

Page 22: ...harge the battery Battery Removal Removing the battery causes the device to immediately shut down and any pending work for example partially entered phone book entries or outgoing messages is lost Operation For detailed operating instructions refer to the appropriate A009 communicator user s guide listed in the Related Publications section toward the end of this manual E There is a danger of explo...

Page 23: ...Number Equipment Type Application SPN4604 Rapid Charger1 Used to charge battery and power device 6662894B35 Radial UMP Connector Extraction Tool 1 Used to disconnect the coaxial cable from the transceiver circuit board RSX4043 A Torque Driver1 Used to remove and replace screws Torque Driver Bit T 8 Plus Apex 440 6IP Torx Plus or equivalent1 Used with torque driver 6680388B67 Disassembly tool plast...

Page 24: ...he battery removal process as follows 1 Orient the battery with the contacts facing down ensuring that the contacts on the battery are aligned with the contacts in the battery compartment see Figure 6C 000960 O Figure 6 Removing and Replacing the Battery E There is a danger of explosion if the Lithium Ion battery is replaced incorrectly Replace only with the same type of battery or equivalent as r...

Page 25: ...ull the antenna straight out of the flip housing assembly see Figure 7 3 To replace the antenna insert the threaded end into the flip housing assembly and carefully rotate it clockwise by hand until tight Removing the SIM Card 1 Remove the battery door and battery as described in the procedures 2 Slide the SIM card door in the direction of the arrow to unlatch see Figure 8A 3 Rotate the SIM card d...

Page 26: ...IM card into the SIM socket Be sure to observe proper orientation see Figure 8C 2 Close the SIM card door and slide in the direction of the arrow to latch and lock the SIM in place see Figure 8A 3 Replace the battery and battery door as described in the procedures 000917 O Figure 8 Removing and Replacing the SIM Card SIM CARD SIM CARD DOOR BATTERY COMPARTMENT SLIDE TO LATCH A B C SLIDE TO UNLATCH ...

Page 27: ... the screws removed lift the back housing straight up to remove see Figure 9B Replacing the Back Housing 1 Align the back housing with the front housing see Figure 9B 2 Press the back and front housings together 3 Replace the screws and tighten to 3 6 in lbs 2 in lbs 4 Replace the SIM card battery and battery door as described in the procedures 000961 A Figure 9 Removing the Back Housing G Do not ...

Page 28: ... see Figure 10A G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and possible component damage G When removing or replacing the transceiver board take care not to damage the coaxial cable connected to the flip assembly 000910 A Figure 10 Removing the Transceiver Board KEEP TOOL PARALLEL TO PCB SMT COAX CONNECTOR COAX CONNEC...

Page 29: ... in Figure 11 3 To replace the spacer ensure that it is properly aligned with the shields and battery contacts on the controller board then gently press into place Replacing the Transceiver Board 1 Connect the coaxial cable to the coax connector on the transceiver board see Figure 10C Ensure the plug snaps into the receptacle indicating it is locked in place 2 Visually align the PCB interconnect c...

Page 30: ... tool between the flex and the controller board and gently remove the flex from the ZIF connector see Figure 12 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and possible component damage G Do not use the base housing or controller board as a fulcrum point to pry the ZIF connector latch open or while disengaging the flex...

Page 31: ...he blunt end of the disassembly tool between the controller board and the front housing and carefully lift the controller board from the front housing assembly see Figure 13 000912 O Figure 13 Removing the Controller Board CONTROLLER BOARD KEYPAD EL FRONT HOUSING ...

Page 32: ...tery door as described in the procedures Removing the Volume Smart Buttons 1 Remove the battery door battery SIM card back housing transceiver board board to board spacer and controller board as described in the procedures 2 Insert the blunt end of the disassembly tool between the volume button and the front housing and carefully pull the volume button away from the front housing see Figure 15A 00...

Page 33: ... the volume buttons and smart button into the recessed area surrounding the screw post on the front housing 3 Insert the volume button into the opening on the face of the front housing 4 Replace the controller board board to board spacer transceiver board back housing SIM card battery and battery door as described in the procedures 001011 O Figure 15 Removing and Replacing the Volume Smart Buttons...

Page 34: ...e smart button as described in the procedures 2 Insert the blunt end of the disassembly tool between the keypad EL panel and the keypad and lift the keypad EL panel to remove see Figure 16 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and possible component damage 000915 O Figure 16 Removing the Keypad EL KEYPAD EL KEYPA...

Page 35: ...ng insert the keypad EL panel behind the keypad with the blue side facing out 3 Replace the volume smart button controller board board to board spacer transceiver board back housing SIM card battery and battery door as described in the procedures Removing the Popple Dome Array 1 Remove the battery door battery SIM card transceiver board board to board spacer and controller board as described in th...

Page 36: ...he controller board see Figure 18 Replacing the Popple Dome Array 1 Carefully remove the protective film from the adhesive backing on the replace ment popple dome array 2 Ensuring the alignment holes on the array are properly aligned with the alignment and compression pins on the alignment fixture place the array adhesive side up on the alignment fixture see Figure 19 001009 O Figure 18 Removing t...

Page 37: ...6 Visually inspect the new popple dome array to ensure that proper adhesion has been achieved 000997 O Figure 19 Replacing the Popple Dome Array Use care not to touch the adhesive side of the new array when placing the controller board on the alignment fixture The controller board will rest on top of the compres sion pins until downward pressure is applied If the popple dome array is not in comple...

Page 38: ...e unit s APC serial number and model number Codeplug information can be transferred by using the appropriate communicator programming software CPS A transfer of flexing information is required when the transceiver board is replaced This information includes personal contacts and model options Flexing can be accomplished by using MotoSeem software and an electronic man machine inter face EMMI box C...

Page 39: ...the mechanical serial number MSN allows precise identification of the device s origin By tracking field failures back to the site shift and line of manufacture failure trends can be quickly diagnosed and corrected at the source 001008 O Figure 20 Picasso Tracking Label ARTWORK TO BE PLACED WHEN AVAILABLE SUG17 92 A C15 Mms D50 56 00 36 8 D505600368 60 50 MADE IN IRELAND S U G 4039 A C15 Mms D 5056...

Page 40: ...scription of the sections of this number Other label number configurations present are TRANSCEIVER NUMBER Identifies the product type Normally the SWF number i e A009 PACKAGE NUMBER Identifies the equipment type the mode and language in which the product is shipped 000807 O Figure 21 MSN Label 000808 O Figure 22 IMEI Label MSN 10 Digits 3 Digits 1 Digit 2 Digits 4 Digits APC DC DC SNR Account Prod...

Page 41: ...Test Commands Test Command Test Function Name Enter key sequence c o n s Enter console mode test 01 Enter Exit transceiver tests 07 Enter Mute receive RX audio path 08 Enter Unmute RX audio path 09 Enter Mute transmit TX audio path 10 Enter Unmute TX audio path 15xx Enter Generate tone 16 Enter Mute tone generator 19 Enter Display software version number of Call Processor 20 Enter Display software...

Page 42: ...ntroller Test Commands Test Command Test Function Name Enter key sequence c o n s Enter console mode test x Exit controller tests t Stop current test space Next page 1 Color bar 2 Advanced color bars 3 Gray scale 4 Horizontal zebra 5 Vertical zebra 6 LCD ON 7 LCD OFF 8 Vibrator ON 9 Backlight ON normal a Backlight ON phone b High frequency alert c Low frequency alert d Photo sensor e Photo sensor ...

Page 43: ...mer s controller board new popple dome array insert a battery and depress the PWR button if unit turns on and stays on disconnect the battery and reassemble the telephone with customer s controller board new popple dome array If the fault has not been cleared proceed to e e Controller board assembly defective Reassemble the telephone with a new controller board assembly f Flip housing assembly def...

Page 44: ...been cleared reassemble the unit with the new controller board assembly If the fault has not been cleared refer service to a Level 3 or Level 4 qualified service organization 4 Incoming call alert transducer audio distorted or volume is too low a Controller board assembly defective Remove the controller board assembly Substitute a known good assembly and temporarily reassemble the unit If the faul...

Page 45: ...The following charts are provided as a reference for the parts associated with A009 Personal Interactive Communicators Related Publications A009 Level 3 Service Manual 6881037B25 UK English Accompli 009 User s Guide 6881037B45 UK English Accompli 009 Quick Start Guide 6881037B50 ...

Page 46: ...42 6881037B20 Part Number Charts A009 Exploded View Diagram 001065 O Figure 23 Exploded View Diagram 1 12 11 2 13 3 6 8 9 10 15 4 5 7 17 16 14 ...

Page 47: ...k 8 See Table 10 Housing Rear 9 See Note 1 SIM Card 10 See Table 11 Assembly Battery Cover 11 8586338K01 Antenna 12 3886281K01 Button Volume Smart Key 13 6562890F01 or 6586476K01 EL Panel Keypad English or EL Panel Keypad French 14 See Table 10 Board Set Transceiver Controller 15 1586402K01 Cover Primary Accessory Connector 16 See Table 11 Battery 17 0362035B07 Screw Thread Forming 4 Notes 1 Not a...

Page 48: ...h SHN7698 SHN7699 Flip Housing Assembly German SHN7697 SHN7701 Rear Housing 1586284K01 1586284K02 Replacement Board Set A009 GSM Tri Band UK English US English French European Spanish German Italian Hungarian1 SUG2109 SUG2110 Notes 1 Not available as spares for EMEA Service Centers Table 11 Accessories Part Description Part Number Battery 700 mAh Li Ion SNN5600 Battery Cover Radar Blue Accompli Si...

Page 49: ...l 31 SIM card removal 21 transceiver board removal 24 volume smart buttons removal 28 display LCD defective symptoms 40 E exploded view 42 F failure policy 3 FCC rules 1 features 7 G general operation 10 alert modes 17 controls and indicators 10 display 12 user interface home screen 16 H Headset defective symptom 40 home screen desktop display 16 menu wheel display 17 I icons and indicators 12 ide...

Page 50: ...cement parts 4 SIM toolkit description 9 specifications 5 Subscriber Identity Module SIM live SIM card 34 master card 34 personality transfer 34 Subscriber Identity Module SIM card 34 support customer 4 product 3 symptoms call alert distorted or low volume 40 erratic partial or no display 40 poor reception or erratic operation 39 transmit audio weak 40 unit doesn t turn on or stay on 39 T test com...

Page 51: ...275 RX275_DPCS Q450 RX275 FL457 400MHz Q450 CR249 BCLKR TX275 Q330 Q372 Q371 Q371 TX275 DM_CS U390 TX275 TX_DCS TX275_GSM U350 880 1910MHz RF_V2 STBY_DL SF_OUT Q910 GSM_SEL DCS_SEL Q203 V1_SW V1_FILT GP05 GP04 RX_ACQ BDR BFSR CR248 Q480 TX275 GSM_SEL DCS_SEL TX_DCS RVCO_DCS TX_GSM Q1101 FILTERED_ 10V 10V FILTERED_ 5V 5V RF_V1 MAGIC_13MHz CLK_SELECT V1_SW RF_V1 BCLKX TX_KEY DM_CS MQSPI_CS1 MQSPI_CL...

Page 52: ...AD_DET Q2121 U908 Q909 Q900 Q903 EXT_B BATT DR1 DX1 MQSPI_CLK1 MQSPI_CS1 VDDS VCC_MEMIF VDD VCCA IRQ FIQ TSIZE TSTROBE TSTATE0 TSTATE1 TSTATE2 MCLK VDD VCC_MEMIF VCC_MEMIF VDD VCCA VCC_MEMIF VCC_MEMIF VDD DP_EN_L CE8 VRVA_INT INT_CS CE4 CE5 RESET TDO TRST TCK V2 EMU0 VCC_MEMIF VCCA VDDS VDD CE1 CE0 R_W CE3 CE2 ADDRESS 21 0 SR_VCC V2 U701 V2 RESET SR_CS MAGIC_13MHz DATA 15 0 KBC3 KBR1 KBR0 KBC2 V2 ...

Page 53: ...ssor to Call Processor from Call Processor 925 960MHz EGSM 880 915Mhz DCS 1710 1785MHz 1805 1990MHz FILTERED_ 5V DCS_SEL 13MHz VCO CR248 PHASE DET 13MHz Divider 200KHz Pin2 FL2400 5 1 3 5 U400 1930 1990MHz RVCO_DCS RVCO_PCS 6 4 RX275_GSM STEP ATT DEMODULATION SPI RX F7 G9 G8 RXI RXQ J6 MUX G6 PA CONTROL A9 D9 PLL SWITCH H7 C8 C1 SUPER FILTER J1 B3 Divider C4 GSM_SEL PCS_SEL Q100 3 1 4 6 RF_V2 2 E2...

Page 54: ...VDDS VCC_MEMIF VDD VCCA H5 CR903 Q901 1 6 8 Q902 L1 CHRG_EN Q900 R913 3 4 E8 B U703 SRAM SR_VCC CE8 R_W CE8 C11 A6 B5 G5 G5 B2 A6 A1 TP 878 C913 BATT Q600 RS232EN EXT_CHG_EN Multiplexer DB_ CTS BATT_FDBK WC_URXD1 WC_UTXD1 4 BOOM_EN DB_ RTS U907 SPST DB_URXD DB_UTXD MIC MIC 1 2 5 4 3 6 SIM2_PD K4 SIM2_RST SIM2_CLK M1 L3 batterydetect SMART VOL_UP VOL_DOWN KBC1 KBR0 KBR3 KBC0 KBC2 KBC0 KBC3 to DW_IN...

Page 55: ...A009 CONTROLLER BOARD LAYOUT ...

Page 56: ... 8 H 1 A 9 G 3 E N _ C E G 2 E N _ O E B 3 E N _ WE G N D 1 D 1 G 5 A 1 5 G 4 A 1 6 F 4 A 1 7 F 3 A 1 8 B 2 A 2 A 4 A 3 B 4 A 4 A 5 C 4 A 1 A 0 A 2 A 1 H 2 A 1 0 H 3 A 1 1 H 4 A 1 2 H 5 A 1 3 A 1 4 H 6 R 0 9 2 2 2 2 2 C Y 6 2 1 4 8 V 1 2 4 1 0 K 9 5 1 1 1 3 1 0 0 p F C 0 6 1 R 0 8 4 D N P 0 N C 1 R 0 6 9 1 0 0 1 0 0 R 0 6 8 3 3 p F C 0 9 7 3 3 p F C 0 9 6 1 0 9 8 7 R 0 6 5 1 K 2 0 1 5 6 5 4 3 2 1 ...

Page 57: ... 4 R E F 3 S H D N V P O S 5 1 5 R 2 0 5 MA X 1 6 2 7 C S 6 7 E X T 2 F B G N D 8 A 3 4 G N D 8 V C C 7 Y 1 5 Y 2 2 Y 3 T C 7 W1 4 F U 1 A 1 3 A 2 6 1 5 R 0 4 3 1 N C 1 5 u H L 0 0 1 C 0 1 8 1 u F 5 Y 2 2 Y 3 T C 7 W1 4 F U 1 A 1 3 A 2 6 A 3 4 G N D 8 V C C 7 Y 1 6 1 4 5 3 2 C 0 2 7 4 7 p F R 0 4 5 1 0 0 K 1 R 0 3 7 1 3 K C 0 1 9 1 5 0 u F N C 1 6 5 K R 0 2 6 0 1 u F 1 5 R 0 2 9 C 0 2 1 R 0 3 1 1 ...

Page 58: ...D 1 0 A 4 A 1 2 _ MD 1 1 B 3 A 1 3 _ MD 1 2 4 1 3 1 0 0 K R 0 9 9 R 0 0 4 1 0 K 1 0 u F C 0 4 2 4 NC 8 2 2 N C N C 7 S Z 1 2 5 2 1 R 1 9 9 D N P D N P 1 0 K 5 3 3 p F C 0 4 4 1 4 N C 7 S Z 1 2 5 2 1 4 2 N C 7 S Z 1 2 5 2 R 0 4 7 1 K R 0 9 7 1 0 K NC 7 R 0 5 4 1 0 0 R 0 4 9 1 4 7 ME G R 0 4 6 1 0 K 1 8 1 5 L MC 7 2 1 1 4 3 1 2 5 0 D N P R 0 0 9 D N P 3 3 0 K 1 4 3 3 0 K R 0 1 0 R 1 9 2 1 0 K 1 4 6 ...

Page 59: ... 3 A 1 4 A 2 5 A 3 6 K 1 3 R 1 1 1 1 0 K 1 1 1 1 1 1 9 1 1 6 4 2 4 A 1 A 2 5 A 3 6 K 1 3 K 2 2 K 3 1 R 1 1 5 1 0 K R 1 1 2 1 0 K 8 1 0 K R 1 1 9 1 0 K R 1 1 6 S002 KEYDRIVE7 KEYDRIVE6 KEYDRIVE4 KEYDRIVE2 KEYDRIVE0 KEYDRIVE3 KEYDRIVE1 KEYDRIVE5 TP068 TP067 S003 S005 S004 S006 S007 S008 S009 S010 S011 S012 TP065 TP061 TP063 TP064 S013 S014 S015 S023 S024 S025 S016 S017 S018 S026 S027 S028 S0019 S020...

Page 60: ...ueSync is a trademark of Starfish Inc a wholly owned independent subsidiary of Motorola Inc All other product or service names are the property of their respective owners 2001 Motorola Inc All rights reserved Personal Communications Sector 1500 Gateway Blvd Boynton Beach FL 33426 8292 Printed in U S A 03 01 6881037B20 6881037B20 O ...

Reviews:

No comments