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© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

8MANULHYDDOC0004 REV 1.0

                

www.motorcitywashworks.com

                                                 

12

 

    Swapping fluid bases/contaminated fluid flush information                 

   

 

Direction for flushing fluid. 

1.

 

While the fluid is at operating temperature, completely drain the reservoir, remove all return 
lines and slightly crack supply lines to allow as much fluid to gravity feed out as possible. Drain 
reservoir and filter allow all fluid to gravity drain.  

 

2.

 

Open clean out cover and with using a lint-free rag, clean the reservoir of all sludge and 
deposits. Make sure the entire reservoir is clean as possible.  

 

3.

 

Install new filter. Secure supply lines and fill reservoir.  

 

4.

 

Operate each set of equipment until new fluid is flowing clearly out of return line. Refilling 
reservoir as necessary. If unit has a bleed valve open bleed valve to allow purging of any old 
fluid. 

 

5.

 

After new fluid is confirmed flowing out of all return lines reinstall all return lines. Paying close 
attention to the system sounds to determine if the pump is cavitating. Run all systems and filling 
reservoir as required.  

 

6.

 

Run the system for 30 minutes to bring it to normal operating temperature inspect the reservoir 
for obvious signs of cross-contamination. If any indication of cross-contamination is present, 
drain and flush the system again. 

 

7.

 

After one day of operation, shut down the system, replace the filters sample and test the fluid. 

 

 

 

Summary of Contents for POWERSYS0013

Page 1: ...ted Tools and Installation Materials Page 2 Equipment Specifications Page 2 3 Safety and warnings Page 4 Installation Operations Instructions Page 4 12 Troubleshooting Page 13 Warranty Page 16 Unit Id...

Page 2: ...Materials 2 1 Crescent wrenches Standard multi Allen key tool Small size Crescent wrench Funnel Standard Screwdriver Equipment Specifications and Features Convenient 208 480VAC Three Phase Supply Mini...

Page 3: ...com ucon formulated fluids fire_res htm DO NOT RUN OPEN SEAL BEARING LESS GEAR MOTOR USING WATER BASED FLUID DOING SO WILL REDUCE THE LIFE OF THE GEAR REDUCER AND WILL VOID YOUR WARRANTY HYDRAULIC PO...

Page 4: ...ment and or the safety of the people working on the equipment Installation Instruction for EQUIPMENT POWER PACK 10 15HP MOTOR 1 Placing power pack in back room is at the discretion of available real e...

Page 5: ...rds you need to swap the feed and return line at the hydraulic motor OR at the power pack whichever is easiest for you If you have only one side running in the wrong direction you will have to swap at...

Page 6: ...deadhead and pump is on with gauge valve open When not adjusting keep jam nut tight on valve thread This will prevent vibration from changing pressure unknowingly 9 PSI Gauge Allows the ability to se...

Page 7: ...state for extended amount of time can heat fluid causing undue ware on the pump 3 Mixing Like base fluids is not Ideal but if you have forgotten what ISO your viscosity is you can add ISO 32 without...

Page 8: ...l length Always provide some slack in the hose to allow for this shortening or elongation however excessive slack in hose lines may cause poor appearance 2 Hose Rotation If a hose is installed with a...

Page 9: ...forcement Hose assemblies should be routed to avoid abrasion with sharp objects moving parts or other hose assemblies The use of hose clamps can help to prevent abrasion 5 Minimum Bend Radius At bends...

Page 10: ...nd maintenance It also often results in the use of less hose and fewer connections 1 Route hoses in straight lines or along machine contour 2 Route hose lines together and in parallel to reduce abrasi...

Page 11: ...higan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULHYDDOC0004 REV 1 0 www motorcitywashworks com 11 9 Secondary cover around hoses 10 Reusable fittings The use of secondary covers around hose...

Page 12: ...r is clean as possible 3 Install new filter Secure supply lines and fill reservoir 4 Operate each set of equipment until new fluid is flowing clearly out of return line Refilling reservoir as necessar...

Page 13: ...to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple...

Page 14: ...Ensure gauge isolation valve is open Ensure pump pressure is set to 900PSI Hydraulic Power Unit Motor not energizing Check incoming power is present at motor control Ensure no tripped breakers overloa...

Page 15: ...City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULHYDDOC0004 REV 1 0 www motorcitywashworks com 15 Media Links Dry N Shin Media Links Dry N Shine pdf...

Page 16: ...product if found defectives with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Num...

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