Most MasterCut 120 CNC Operation Manual Download Page 5

Operation Manual

rev. 1.0 of 19.11.2018

-5-

MasterCut 120 CNC MOST

Plasma Cutter

 ATTENTION!

The following user manual should be read prior installing and starting the device. Manual

OSH manual should be known to every operator and employee responsible for equipment maintenance.

Attention!

Commissioning and normal operation are possible only after reading the carefully reading following manual. 

Cutting with plasma arc requires fulfilment of conditions resulting from fire regulations. The operator of se

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mi-automatic cutter should be supplied with protective clothing and equipment in accordance with current 

regulations. It is necessary to use a set of personal protective equipment (PPE) in accordance with according 

to provisions of the Council Directive 89/686/EEC. Personal protective equipment (PPE) includes: welding 

mask, welding glasses, welding gloves, welding apron, leather shoes, hearing protectors. Despite the high 

technical  standard  of  the  device,  the  personnel  should  represent  considerable  discipline  in  approach  to 

health and safety requirements to protect against harmful and health hazardous factors developed from 

cutting technology.

OPERATING CONDITIONS

This device can operate under severe conditions. It is however important to apply simple preventive measu

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res to ensure long and reliable work:

• 

do not place or use this device on an inclined surface (of more than 15°),

• 

do not use the device for pipe defrosting,

• 

the device needs to be located in a place with free clean air circulation free clean air circulation (to and 

• 

from the fan without obstacles). When connected to electrical network 

• 

the device must not be covered e.g. with a tilt,

• 

minimize the amount of dirt and dust that can get into the device,

• 

device has an IP23S protection rating of housing, keep it dry and not locate

• 

on wet surfaces or in a puddle.

• 

do not use the device for cutting tanks previously used for flammable substances storing, as there is a 

• 

risk of explosion,

• 

device is designed to work in industrial conditions and is marked as class A according to  PN-EN 60974-10

            

GASES AND FUMES

Plasma cutting techniques produce harmful gases and fumes containing ozone and hydrogen as well as oxi

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des or metal particles. Therefore, the cutting work station should be fitted with very good ventilation (dust 

and smoke extraction or airy location) Metal surfaces intended for cutting should be free from chemical 

contamination, especially degreasers (solvents) that decompose during welding process and produce toxic 

gases. Cutting of galvanized, cadmium-coated or chromium-plated parts is permitted only when a suction 

and filtering device is fitted, and with introduction of fresh air to the cutting work station. 

           

 

           RADIATION

Ultraviolet emission radiated when cutting is harmful to eyesight and skin. Therefore a welding mask with 

protective filters is required.

Summary of Contents for MasterCut 120 CNC

Page 1: ...NC MOST Before starting work every person using or responsible for maintenance work on this device should familiarize with the entire content of these operating manual This will optimize the use of de...

Page 2: ...al 3 3 Installation and use 7 4 Technical data and accessories 8 5 Requirements for compressed air supply 9 6 The main parts of the device 10 7 Torches 11 8 Starting work 17 9 Cutting tips 17 10 Probl...

Page 3: ...specialized company Do not dispose of worn out equipment with domestic waste 2 Health and Safety Manual Use and maintenance of plasma cutter may be dangerous To avoid accidents user must observe heal...

Page 4: ...orch against other persons Keep a fire extinguisher close to the cutting location After finishing cutting check work station against fire hazard Do not cut without proper eye protection Pay attention...

Page 5: ...ot place or use this device on an inclined surface of more than 15 do not use the device for pipe defrosting the device needs to be located in a place with free clean air circulation free clean air ci...

Page 6: ...n compliance with the safety conditions applicable to renovation equipment The device is marked with the S sign which means the possibility of working in an environment with an increased risk of elect...

Page 7: ...scope of these tests is defined by PN EN 60974 standard Periodic tests are carried out at least once a year legal basis PN EN ISO 17662 clause 4 2 and post repair tests after each repair that restore...

Page 8: ...ficient and adequate before cutting starts check the condition of the cables and repair or replace them in case of damage make sure to use correct spare parts for your plasma torch 4 Technical data an...

Page 9: ...an additional air dryer at the device inlet e g AT 1000 Complaints on quick parts wears or short circuit in plasma cutter torch where no additional air dryer was installed will be considered negativel...

Page 10: ...Cutting current values display A7 LED indicates overheating of the device In this case leave the device turned ON to cool down A8 Error LED 1 Flashing no nozzle cover or cover fitted incorrectly 2 Li...

Page 11: ...0 CNC Pos Code Name Quantity 3 607610 5792 Swirl ring 45 85A Max Life 1 5 607610 5794 Electrode 45 125A 10 6 607610 5795 Nozzle 45A PrecisionCut 2 7 607610 5796 Nozzle 45A 2 8 607610 5797 Nozzle 65A 2...

Page 12: ...M 125 5 607610 5794 Electrode 45 125A M 125 6 607610 5795 Cutting Tip 45A Precision Cut M 125 7 607610 5796 Cutting Tip 45A M 125 8 607610 5797 Cutting Tip 65A M 125 9 607610 5798 Cutting Tip 85A M 12...

Page 13: ...hine Torch M 70 1 3m Coaxial MasterCut 120 607610 6132 CNC 1 607610 5934 Cable Package 6 7 m M 70 1a 607610 5790 Machine Torch Head M 70 2 607610 5791 O Ring Torch Head M 70 3 607610 5830 Fibreglass P...

Page 14: ...0 of 19 11 2018 14 MasterCut 120 CNC MOST Plasma Cutter Hand torch H 125 Gas cooling Duty Cykle 60 40 125 A Gas Air N2 Gas pressure 5 0 6 0 bar Gas flow 295 l min Ignition bez HF without HF Figure 5 M...

Page 15: ...iption 5926 Hand Torch H 125 6m Coaxial 6071 MasterCut 120 CNC 1 5816 Starter kit M 125 1a 5790 Torch Head H 125 handle 2 5927 O Ring Torch Head M 125 2a 5011 Handle with switch H 125 3 5967 Switch H...

Page 16: ...17 Shield Cap 45 85A H 125 13 5818 Shield Cap 100 125A H 125 14 5916 Tip 65 85A gouging H 125 15 5917 Tip 100A gouging H 125 15 5918 Tip 125A gouging H 125 16 5919 Shield gouging H 125 17 5872 Bevel T...

Page 17: ...cuts in 15 seconds after being switched on by pressing the button A15 cutting with a hand torch Cutter operates according to the following scheme A Starting the device with A12 switch and cutting curr...

Page 18: ...exceeds 3mm Figure 6 Holes piercing method in the material surface and in the corners For cutting corners it is recommended to use a long nozzle and electrode Cutting speed is smaller when cutting in...

Page 19: ...e 7 excessive cutting current for the parts in use excessive material thickness incorrect connection of the grounding cable with material Plasma arc is unstable and shoots or suddenly goes out nozzle...

Page 20: ...Operation Manual rev 1 0 of 19 11 2018 20 MasterCut 120 CNC MOST Plasma Cutter 11 Electrical scheme Figure 8 MasterCut 120 CNC MOST Electrical scheme...

Page 21: ...panel 1 5 7 155 225 Power cable clip 1 6 7 253 465 C Pressure regulator 1 7 7 232 742 Power switch 1 8 8 462 635 Reduction air 1 9 8 123RM 358 Gas hose holder 1 10 8 122RM 680 A Fan assembly 1 11 8 1...

Page 22: ...y 1 29 W 496RM 545 Front PCB 1 30 8 062RM 616 A Upper floor 1 31 7 624 122 Connector 1 32 W 496RM 228 1 PCB CNC interface 1 33 7 253 046 Gas valve 1 34 7 624 344 Assembly part L shape 1 35 7 724 024 A...

Page 23: ...produced in accordance with the standard PN EN 60974 1 2012 PN EN 60974 10 2014 The devices are subject to constant changes and improvements Subject to change This EC declaration of conformity relates...

Page 24: ...lecka 22 E tel fax 91 482 36 66 91 482 36 78 04 464 Warszawa ul Che m y ska 180 tel 22 331 42 90 fax 22 331 42 91 42 200 Cz stochowa ul Warszawska 285 287 tel fax 34 324 39 98 324 60 61 31 752 Krak w...

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