Mosa GE 7000 KDes-gs Use And Maintenance Manual Download Page 29

ELECTRICAL SYSTEM LEGENDE

M

60

REV.10-05/13

I

GB

F

26/07/04  M60GB

A  : Alternator

B  : Wire connection unit

C  : Capacitor

D  : G.F.I.

E  : Welding PCB transformer

F  : Fuse

G  : 400V 3-phase socket

H  : 230V 1phase socket

I  : 110V 1-phase socket

L  : Socket warning light

M  : Hour-counter

N  : Voltmeter

P  : Welding arc regulator

Q  : 230V 3-phase socket

R  : Welding control PCB

S  : Welding current ammeter

T  : Welding current regulator

U  : Current transformer

V  : Welding voltage voltmeter

Z  : Welding sockets

X  : Shunt

W  : D.C. inductor

Y  : Welding diode bridge

A1  : Arc striking resistor

B1  : Arc striking circuit

C1  : 110V D.C./48V D.C. diode bridge

D1  : E.P.1 engine protection

E1  : Engine stop solenoid

F1  : Acceleration solenoid

G1  : Fuel level transmitter

H1  : Oil or water thermostat

I1  : 48V D.C. socket

L1  : Oil pressure switch

M1  : Fuel warning light

N1  : Battery charge warning light

O1  : Oil pressure warning light

P1  : Fuse

Q1  : Starter key

R1  : Starter motor

S1  : Battery

T1  : Battery charge alternator

U1  : Battery charge voltage regulator

V1  : Solenoid valve control PCBT

Z1  : Solenoid valve

W1  : Remote control switch

X1  : Remote control and/or wire feeder 

socket

Y1  : Remote control plug

A2  : Remote control welding regulator

B2  : E.P.2 engine protection

C2  : Fuel level gauge

D2  : Ammeter

E2  : Frequency meter

F2  : Battery charge trasformer

G2  : Battery charge PCB

H2  : Voltage selector switch

I2  : 48V a.c. socket

L2  : Thermal relay

M2  : Contactor

N2  : G.F.I. and circuit breaker

O2  : 42V EEC socket

P2  : G.F.I. resistor

Q2  : T.E.P. engine protection

R2  : Solenoid control PCBT

S2  : Oil level transmitter

T2  : Engine stop push-button T.C.1

U2  : Engine start push-buttonT.C.1

V2  : 24V c.a. socket

Z2  : Thermal magnetic circuit breaker

W2  : S.C.R. protection unit

X2  : Remote control socket

Y2  : Remote control plug

A3  : Insulation moitoring

B3  : E.A.S. connector

C3  : E.A.S. PCB

D3  : Booster socket

E3  : Open circuit voltage switch

F3  : Stop push-button

G3  : Ignition coil

H3  : Spark plug

I3  : Range switch

L3  : Oil shut-down button

M3  : Battery charge diode

N3  : Relay

O3  : Resistor

P3  : Sparkler reactor

Q3  : Output power unit

R3  : Electric siren

S3  : E.P.4 engine protection

T3  : Engine control PCB

U3  : R.P.M. electronic regulator

V3  : PTO HI control PCB

Z3  : PTO HI 20 l/min push-button

W3  : PTO HI 30 l/min push-button

X3  : PTO HI reset push-button

Y3  : PTO HI 20 l/min indicator

A4  : PTO HI 30 l/min indicator

B4  : PTO HI reset indicator

C4  : PTO HI 20 l/min solenoid valve

D4  : PTO HI 30 l/ min solenoid valve

E4  : Hydraulic oil pressure switch

F4  : Hycraulic oil level gauge

G4  : Preheating glow plugs

H4  : Preheating gearbox

I4  : Preheating indicator

L4  : R.C. filter

M4  : Heater with thermostat

N4  : Choke solenoid

O4  : Step relay

P4  : Circuit breaker

Q4  : Battery charge sockets

R4  : Sensor, cooling liquid temperature

S4  : Sensor, air filter clogging

T4  : Warning light, air filter clogging

U4  : Polarity inverter remote control

V4  : Polarity inverter switch

Z4  : Transformer 230/48V

W4  : Diode bridge, polarity change

X4  : Base current diode bridge

Y4  : PCB control unit, polarity inverter

A5  : Base current switch

B5  : Auxiliary push-button ON/OFF

C5  : Accelerator electronic control

D5  : Actuator

E5  : Pick-up

F5  : Warning light, high temperature

G5  : Commutator auxiliary power

H5  : 24V diode bridge

I5  : Y/

s

 commutator

L5  : Emergency stop button

M5  : Engine protection EP5

N5  : Pre-heat push-button

O5  : Accelerator solenoid PCB

P5  : Oil pressure switch

Q5  : Water temperature switch

R5  : Water heater

S5  : Engine connector 24 poles

T5  : Electronic GFI relais

U5  : Release coil, circuit breaker

V5  : Oil pressure indicator

Z5  : Water temperature indicator

W5  : Battery voltmeter

X5  : Contactor, polarity change

Y5  : Commutator/switch, series/parallel

A6  : Commutator/switch

B6  : Key switch, on/off

C6  : QEA control unit

D6  : Connector, PAC

E6  : Frequency rpm regulator

F6  : Arc-Force selector

G6  : Device starting motor

H6  : Fuel electro pump 12V c.c.

I6  : Start Local/Remote selector

L6  : Choke button

M6  : Switch CC/CV

N6  : Connector – wire feeder

O6  : 420V/110V 3-phase transformer

P6  : Switch IDLE/RUN

Q6  : Hz/V/A analogic instrument

R6  : EMC filter

S6  : Wire feeder supply switch

T6  : Wire feeder socket

U6  : DSP chopper PCB

V6  : Power chopper supply PCB

Z6  : Switch and leds PCB

W6  : Hall sensor

X6  : Water heather indicator

Y6  : Battery charge indicator

A7  : Transfer pump selector AUT-0-MAN

B7  : Fuel transfer pump

C7  : "GECO" generating set test

D7  : Flooting with level switches

E7  : Voltmeter regulator

F7  : WELD/AUX switch

G7  : Reactor, 3-phase

H7  : Switch disconnector

I7  : Solenoid stop timer

L7  : "VODIA" connector

M7  : "F" EDC4 connector

N7  : OFF-ON-DIAGN. selector

O7  : DIAGNOSTIC push-button

P7  : DIAGNOSTIC indicator

Q7  : Welding selector mode

R7  : VRD load

S7  : 230V 1-phase plug

T7  : V/Hz analogic instrument

U7  : Engine protection EP6

V7  : G.F.I. relay supply switch

Z7  : Radio remote control receiver

W7  : Radio remote control trasnsmitter

X7  : Isometer test push-button

Y7  : Remote start socket

A8  : Transfer fuel pump control

B8  : Ammeter selector switch

C8  : 400V/230V/115V commutator

D8  : 50/60 Hz switch

E8  : Cold start advance with temp. switch

F8  : START/STOP switch

G8  : Polarity inverter two way switch

H8  : Engine protection EP7

I8  : AUTOIDLE switch

L8  : AUTOIDLE PCB

M8  : A4E2 ECM engine PCB

N8  : Remote emergency stop connector

O8  : V/A digital instruments and led VRD 

PCB

P8  : Water in fuel

Q8  : Battery disconnect switch

R8  : Inverter

S8  : Overload led

T8  : Main IT/TN selector

U8  : NATO socket 12V

V8  : Diesel pressure switch

Z8  : Remote control PCB

W8  : Pressure turbo protection

X8  : Water in fuel sender

Y8  : EDC7-UC31 engine PCB

A9  : Low water level sender

B9  : Interface card

C9  : Limit switch

D9  : Starter timing card

E9  : Luquid pouring level float

F9  : Under voltage coil

G9  :  Low water level warning light

H9  : Chopper driver PCB

I9  : Fuel filter heater

L9  : Air heater

M9  : ON/OFF switch lamp

N9  :  UP/DOWN button mast

O9  :  Hydraulic unit solenoid valve

P9  :  Hydraulic unit engine

Q9  :  Ignitor

R9  :  Lamp

S9  :  Power system

T9  : 

U9  : 

V9  : 

Z9  : 

W9  : 

X9  : 

Y9  :

Summary of Contents for GE 7000 KDes-gs

Page 1: ...USE AND MAINTENANCE MANUAL M A D E I N I T A L Y GE 7500 HBSL AVR GE 7500 HBSLE AVR Codice Code Codigo Kodezahl 257759003 Edizione Edition Edici n Ausgabe 05 2014...

Page 2: ......

Page 3: ...rovided elastic support which must damp the vibrations and also eliminate sounds which would produce noise The unit has a protective closed frame which protects it against unintentional impacts during...

Page 4: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Page 5: ...2 7 INSTALLATION AND DIMENSIONS M 3 UNPACKING M 4 1 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CTM TR M 25 SET UP FOR OPERATION M 26 STARTING AND STOPPING M 31 CONTROLS M 37 USE AS A GENERATOR M 43 MAI...

Page 6: ...matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take...

Page 7: ...ke parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and theref...

Page 8: ...cluded in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate Furthermore on each model it is shown t...

Page 9: ...Marchio Brand Modello Model Matricola Serial number conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautair...

Page 10: ...urs limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 2...

Page 11: ...r whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions FIRE PREVENTION In case the working...

Page 12: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 13: ...a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the machine in cas...

Page 14: ...GE 7000 HBSL HBSLE AVR GE 7500 HBSL HBSLE AVR M 2 7 REV 0 05 14 Installazione Installation Installation I GB F Luftzirkulation Instalaci n...

Page 15: ...Dimensioni Dimensions Dimensions I GB F Abmessungen Dimensiones GE 7000 HBSL HBSLE AVR GE 7500 HBSL HBSLE AVR M 2 7 1 REV 0 05 14 STANDARD STD CTM7 1 STD CTM7 2...

Page 16: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 17: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 18: ...Lift the machine and assemble the parts as shown in the drawing ATTENTION The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the tran...

Page 19: ...correctly installed and that there are no leaks around the filter which couldlead to infiltrationsof non filteredair to the inside ofthe motor Gasoline is highly fammable Refuel with motor shut off in...

Page 20: ...slowly RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently CAUTION CLOSED OPEN CHOKE ROD 7 pull the rop...

Page 21: ...encieux d chappement Silenciador de descarga 28 Interruttore motore Engine switch lnterrupteur moteur Interruptor motor 31 Tappo scarico olio motore Oil drain tap Bouchon d charge huile moteur Tap n v...

Page 22: ...nditions and nominal values for voltage frequency power factors cos There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are...

Page 23: ...o the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of...

Page 24: ...protection forcefully pressed to prevent its intervention ATTENTION USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms...

Page 25: ...O NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions...

Page 26: ...d replace them when the maintenance requiring their removal is complete Please wear the appropriate clothing and make use of the PPE Personal Protective Equipment according to the type of intervention...

Page 27: ...n the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 28: ...he various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and in...

Page 29: ...4 Polarity inverter switch Z4 Transformer 230 48V W4 Diode bridge polarity change X4 Base current diode bridge Y4 PCB control unit polarity inverter A5 Base current switch B5 Auxiliary push button ON...

Page 30: ...25460 II LEGENDA LEGEND LEGENDE REFERENZLISTE S2 Trasmettitore livello olio Oil level transmitter Tran smetteur niveau huile lstandssensor F3 Interruttore motore Engine switch Contacteur d arret moteu...

Page 31: ...Schema elettrico Electric diagram Schemas electriques GE 7000 7500 HBSLE AVR M 61 2 REV 0 05 14 Stromlaufplan Esquema el ctrico...

Page 32: ...Schema elettrico Electric diagram Schemas electriques GE 7500 HBSL HBSLE AVR M 61 3 REV 0 05 14 Stromlaufplan Esquema el ctrico...

Page 33: ......

Page 34: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466 WWW MOSA IT...

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