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INFORMATION

Dear Customer,
We wish to thank you for having bought from
MOSA a high quality set.

Our sections for Technical Service and Spare
Parts will work at best to help you if it were
necessary.

To this purpose we advise you, for all control and
overhaul operations, to turn to the nearest
authorized Service Centre, where you will obtain
a prompt and specialized intervention.

 

In case you do not profit on these Services and

some parts are replaced, please ask and be
sure that are used exclusively original MOSA
parts; this to guarantee that the performances
and the initial safety prescribed by the norms in
force are re-established.

 

The use of 

non original spare parts will cancel

immediately 

any guarantee and Technical Ser-

vice obligation from MOSA.

NOTES ABOUT THE MANUAL

Before actioning the machine please read this
manual attentively. Follow the instructions
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or
incorrect maintenance. The manual is for qualified
personnel, who knows the rules: about safety and
health, installation and use of sets movable as
well as fixed.

You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.

The manual for Use Maintenance and Spare Parts
is an integrant part of the product. It must be kept
with care during all the life of the product.
In case the machine and/or the set should be
yielded to another user, this manual must also
given to him.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.

You must take into account that some figures
contained in it want only to identify the described
parts and therefore might not correspond to the
machine in your possession.

INFORMATION OF GENERAL TYPE

In the envelope given together with the machine
and/or set you will find: the manual for Use
Maintenance and Spare Parts, the manual for
use of the engine and the tools (if included in the
equipment), the guarantee (in the countries where
it is prescribed by law).

Our products have been designed for the use of
generation for welding, electric and hydraulic
system; ANY OTHER DIFFERENT USE NOT
INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
the machine; MOSA excludes any responsibility
for damages to the machine, to the things or to
persons in this case.

Our products are made in conformity with the
safety norms in force, for which it is advisable to
use all these devices or information so that the
use does not bring damage to persons or things.

While working it is advisable to keep to the
personal safety norms in force in the countries to
which the product is destined (clothing, work tools,
etc.).

Do not modify for any motive parts of the machine
(fastenings, holes, electric or mechanical devices,
others..) if not duly authorized in writing by MOSA:
the responsibility coming from any potential
intervention will fall on the executioner as in fact
he becomes maker of the machine.

Notes

GE_, MS_, TS_, EAS_

M

1-1

© MOSA

1.0-10/02

Notice: 

this manual does not engage MOSA,

who keeps the faculty, apart the essential
characteristics of the model here described and
illustrated, to bring betterments and modifications
to parts and accessories, without putting this
manual uptodate immediately.

10/10/02  M 1-1 GB

Summary of Contents for GE 4500 HSX

Page 1: ...GE 4500 HSX 354559003 GB 0 7 1 1 MOSA 04 06 04 35455M00 preparato da UPT approvato da DITE ENGLISH...

Page 2: ......

Page 3: ...or industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structur...

Page 4: ...isfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Ma...

Page 5: ...5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATION WARNINGS M 2 7 INSTALLATION AND DIMENSIONS M 3 PACKING M 4 1 TRANSPORT AND HANDLING M 25 SET UP FOR OPERATION M 26 START UP M 27 SHUTTING DOWN T...

Page 6: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 7: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 8: ...of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be eithe...

Page 9: ...ola Serial number ______________________________ conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires...

Page 10: ...ds for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to b...

Page 11: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical co...

Page 12: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 13: ...completely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause th...

Page 14: ...TO RESET START M1 4 900 570 720 230 V Ver s 770 230 110 Ver s SUPER SILENCED CHO KE LOC AL STAR T REMO TE STAR T c c 1 2V 10A CIRCUIT BREAKER PRESS TO RESET STAR T 60 615 440 430 530 GE 4500 HSX M 2 7...

Page 15: ...so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the...

Page 16: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 17: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 18: ...ck the oil level AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of th...

Page 19: ...ted up Do not use the CHOKE button if the motor is hot or if the ambient temperature is suf ficiently high REMOTE START The unit can also be started by means of the remote TCM control device or throug...

Page 20: ...e front panel is completely disa bled to stop the generator use the controls on the TCM or EAS panel WARNING NB as a safety measure the start up key must be entrusted to qualified personnel The unit c...

Page 21: ...carica batteria Batteria Earth terminal A C socket Engine air filter Oil level dipstick Engine oil reservoir cap Fuel tank cap Muffler Oil drain tap Battery charger thermal switch Aux current thermal...

Page 22: ...the public mains and or another electrical power source Areas for which access by non authorized person nel is forbidden are the control panel at the front the endothermic motor discharge ON OFF PUSH...

Page 23: ...c c Position the generator and battery on a flat surface and distant from one another Connect the battery recharge cables one at a time avoiding accidental contacts between them Note use cables with a...

Page 24: ...TCM 15 6 is used it is not possible to connect the E A S automatic intervention unit USE OF THE REMOTE CONTROL TCM 6 The coupling of the TCM 6 with the generating set ready for remot starting permits...

Page 25: ...F I switch inter vention is due to a faulty ground current in the load or connection cable Find and remove the fault 3 Replace 1 Check total power supplied by generator if greater than the power repo...

Page 26: ...and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust man...

Page 27: ...all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electrici...

Page 28: ...the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 29: ...d of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte...

Page 30: ...A Generator B Klemmleiste C Kondensatorbox D FI Schalter GFI F Sicherung H Steckdose 230V 1 phasig I Steckdose 110V 1 phasig M Stundenz hler N Voltmeter Q1 Z ndschloss R1 Anlasser S1 Batterie T1 Ladeg...

Page 31: ...5 M3 11 K1 30 87 87a st 8 5 13 14 13 14 9 9 5 2 6 6 16 16 16 BL W BL W GR GR 11 W K2 85 86 N3 Stop K1 85 86 N3 St 8 5 STARTER KEY OFF ON BAT ST START EXT EXT BL BL W R BL W R ST EXT EXT BAT Q1 BL R Y...

Page 32: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema el ctrico GE 4500 HSX REV 0 06 04 M 61 2 04 06 04 35455 I...

Page 33: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema el ctrico GE 4500 HSX REV 0 06 04 M 61 3 04 06 04 35455 I...

Page 34: ......

Page 35: ...ULVERBONDENMETMASSA NEUTROCONECTADOAMASA NEUTRERACCORDEAUBATI NEUTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18...

Page 36: ...Ricambi Spare parts Pi ces de rechange REV 2 07 11 E D NL Ersatzteile Tabla de recambios GE 4500 HSX GA 9 04 06 04 35455 I HONDA GX270 5 9 10 12 11 14 1 2 3 1 4 7 8 15 6 13 16...

Page 37: ...13 M354553036 TIRANTE 14 M306479071 ELETTROMAGNETE COMANDO CHOKE 15 M354553101 STAFFA SUPP ALTERNATORE 16 M354509105 LEVAACCELERATORE Modificata da REV 2 07 11 Del 141 06 05 10 06 Pos Rev Cod Descr No...

Page 38: ...Ricambi Spare parts Pi ces de rechange REV 1 07 11 Ersatzteile Tabla de recambios GE 4500 HSX GA 10 04 06 04 35455 I SCHUKO VERSION 230V VERSION 230 110V VERSION...

Page 39: ...I LINEA COMMUTATOR SWITCH 25A 2P Vers 230 110V 18 M356317330 CONTAORE QUADRATO 110V 50Hz HOURMETER 110V 50HZ Vers 230 110V 19 M105111530 PRESA CEE 32A 110V SOCKET EEC 32A 110V Vers 230 110V 20 M354527...

Page 40: ...Ricambi Spare parts Pi ces de rechange REV 1 09 06 Ersatzteile Tabla de recambios GE 4500 HSX GA 11 04 06 04 35455 I 230 110V VERSION...

Page 41: ...RE PER PONTE DIODI 14 1270070 PONTE DIODI 120A 15 354551050 BASAMENTO 16 354521170 RUOTA GOMMA PIENA SUPP FISSO 230 110V Version 17 354521099 TRAVERSA SUPP RUOTE 230 110V Version 18 354521270 RUOTA GO...

Page 42: ...PER SCATOLA TCM TCM COVER 3 102042740 CAPPUCCIO CAP 4 1302040 SPIA 12V WARNING LIGHT 12V 5 102013290 COMMUTATORE COMMUTATOR 6 107302460 STARTER A CHIAVE STARTER KEY 7 33010C060 GRUPPO CAVI TC TC CABL...

Page 43: ......

Page 44: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466...

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