Mosa GE 4500 HSX Manual Download Page 26

MAINTENANCE

M

43

REV.0-06/10

NOTE

By maintenance at care of the utilizer we intend all the 

operatios  concerning  the  verification  of  mechanical 

parts, electrical parts and of the fluids subject to use or 

consumption during the normal operation of the machine.
For what concerns the fluids we must consider as main-

tenance  even  the  periodical  change  and  or  the  refills 

eventually necessary.
Maintenance operations also include machine cleaning 

operations when carried out on a periodic basis outside 

of the normal work cycle.
The repairs 

cannot be considered

 among the main-

tenance activities, i.e. the replacement of parts subject 

to occasional damages and the replacement of electric 

and mechanic components consumed in normal use, by 

the Assistance Authorized Center as well as by MOSA.
The replacement of tires (for machines equipped with 

trolleys) must be considered as repair since it is not de-

livered as standard equipment any lifting system.
The periodic maintenance should be performed accor-

ding to the schedule shown in the engine manual. An 

optional  hour  counter  (M)  is  available  to  simplify  the 

determination of the working hours.

THE ENGINE  PROTECTION NOT WORK WHEN THE 
OIL IS OF LOW QUALITY BECAUSE NOT CHARGED 
REGULARLY AT INTERVALS AS PRESCRIBED IN THE 
OWNER’S ENGINE MANUAL.

NOTE

!

IMPORTANT

In  the  maintenance  operations  avoid  that 

polluting substances, liquids, exhausted oils, 

etc. bring damage to people or things or can 

cause negative effects to surroindings, health 

or safety respecting completely the laws and/

or dispositions in force in the place.

!

WARNING

!

 

  Have 

qualified

 personnel do maintenance and troubleshooting work.

l

 

Stop the engine before doing any work inside the machine. If for 

any reason the machine must be operated while working inside, 

pay 

attention

 moving parts, hot parts (exhaust manifold and muffler, 

etc.) electrical parts  which may be unprotected when the machine 

is open.

l

 Remove  guards  only  when  necessary  to  perform  maintenance, 

and replace them when the maintenance requiring their removal is 

complete.

l

 

Use suitable tools and clothes

.

l

 

Do not modify the components if not authorized.

  - See pag. M1.1 -

HOT surface

can

hurt you

MOVING

PARTS

can injure

05/09/05  M43GB

ENGINE and ALTERNATOR

PLEASE  REFER  TO  THE  SPECIFIC  MANUALS 

PROVIDED.

Every  engine  and  alternator  manufacturer  has 

maintenance  intervals  and  specific  checks  for  each 

model: it is necessary to consult the specific engine or 

alternator USER AND MAINTENANCE manual.

VENTILATION

Make certain there are no obstructions (rags, leaves or 

other) in the air inlet and outlet openings on the machine, 

alternator and motor.

ELECTRICAL PANELS

Check condition of cables and connections daily.

Clean periodically using a vacuum cleaner, 

DO NOT USE 

COMPRESSED AIR.

DECALS AND LABELS

All warning and decals should be checked once a year 

and 

replaced

 if missing or unreadable.

STRENUOUS OPERATING CONDITIONS

Under  extreme  operating  conditions  (frequent  stops 

and  starts,  dusty  environment,  cold  weather,extended  

periods of no load operation, fuel with over  0.5% sulphur 

content) do maintenance more frequently.

BATTERY WITHOUT MAINTENANCE

DO NOT  OPEN THE BATTERY

The  battery  is  charged  automatically  from  the  battery 

charger circuit suppplied with the engine.

Check  the  state  of  the  battery  from  the  colour  of  the 

warning light which is in the upper part.

- Green colour: battery OK

- Black colour: battery to be recharged

- White colour: battery to be replaced

Summary of Contents for GE 4500 HSX

Page 1: ...GE 4500 HSX 354559003 GB 0 7 1 1 MOSA 04 06 04 35455M00 preparato da UPT approvato da DITE ENGLISH...

Page 2: ......

Page 3: ...or industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structur...

Page 4: ...isfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony with the MOSA Ma...

Page 5: ...5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATION WARNINGS M 2 7 INSTALLATION AND DIMENSIONS M 3 PACKING M 4 1 TRANSPORT AND HANDLING M 25 SET UP FOR OPERATION M 26 START UP M 27 SHUTTING DOWN T...

Page 6: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 7: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 8: ...of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be eithe...

Page 9: ...ola Serial number ______________________________ conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires...

Page 10: ...ds for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to b...

Page 11: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical co...

Page 12: ...ersons Use only with safety clothing It is compulsory to use the personal protection means given in equip ment Use only with safety clothing It is compulsory to use the personal protection means given...

Page 13: ...completely Wipe up spilled fuel before starting engine An electric shock can kill Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause th...

Page 14: ...TO RESET START M1 4 900 570 720 230 V Ver s 770 230 110 Ver s SUPER SILENCED CHO KE LOC AL STAR T REMO TE STAR T c c 1 2V 10A CIRCUIT BREAKER PRESS TO RESET STAR T 60 615 440 430 530 GE 4500 HSX M 2 7...

Page 15: ...so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Maximum leaning of the...

Page 16: ...rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately...

Page 17: ...th it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY...

Page 18: ...ck the oil level AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of th...

Page 19: ...ted up Do not use the CHOKE button if the motor is hot or if the ambient temperature is suf ficiently high REMOTE START The unit can also be started by means of the remote TCM control device or throug...

Page 20: ...e front panel is completely disa bled to stop the generator use the controls on the TCM or EAS panel WARNING NB as a safety measure the start up key must be entrusted to qualified personnel The unit c...

Page 21: ...carica batteria Batteria Earth terminal A C socket Engine air filter Oil level dipstick Engine oil reservoir cap Fuel tank cap Muffler Oil drain tap Battery charger thermal switch Aux current thermal...

Page 22: ...the public mains and or another electrical power source Areas for which access by non authorized person nel is forbidden are the control panel at the front the endothermic motor discharge ON OFF PUSH...

Page 23: ...c c Position the generator and battery on a flat surface and distant from one another Connect the battery recharge cables one at a time avoiding accidental contacts between them Note use cables with a...

Page 24: ...TCM 15 6 is used it is not possible to connect the E A S automatic intervention unit USE OF THE REMOTE CONTROL TCM 6 The coupling of the TCM 6 with the generating set ready for remot starting permits...

Page 25: ...F I switch inter vention is due to a faulty ground current in the load or connection cable Find and remove the fault 3 Replace 1 Check total power supplied by generator if greater than the power repo...

Page 26: ...and troubleshooting work l Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust man...

Page 27: ...all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electrici...

Page 28: ...the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10...

Page 29: ...d of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte...

Page 30: ...A Generator B Klemmleiste C Kondensatorbox D FI Schalter GFI F Sicherung H Steckdose 230V 1 phasig I Steckdose 110V 1 phasig M Stundenz hler N Voltmeter Q1 Z ndschloss R1 Anlasser S1 Batterie T1 Ladeg...

Page 31: ...5 M3 11 K1 30 87 87a st 8 5 13 14 13 14 9 9 5 2 6 6 16 16 16 BL W BL W GR GR 11 W K2 85 86 N3 Stop K1 85 86 N3 St 8 5 STARTER KEY OFF ON BAT ST START EXT EXT BL BL W R BL W R ST EXT EXT BAT Q1 BL R Y...

Page 32: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema el ctrico GE 4500 HSX REV 0 06 04 M 61 2 04 06 04 35455 I...

Page 33: ...Schema elettrico Electric diagram Schemas electriques Stromlaufplan Esquema el ctrico GE 4500 HSX REV 0 06 04 M 61 3 04 06 04 35455 I...

Page 34: ......

Page 35: ...ULVERBONDENMETMASSA NEUTROCONECTADOAMASA NEUTRERACCORDEAUBATI NEUTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18...

Page 36: ...Ricambi Spare parts Pi ces de rechange REV 2 07 11 E D NL Ersatzteile Tabla de recambios GE 4500 HSX GA 9 04 06 04 35455 I HONDA GX270 5 9 10 12 11 14 1 2 3 1 4 7 8 15 6 13 16...

Page 37: ...13 M354553036 TIRANTE 14 M306479071 ELETTROMAGNETE COMANDO CHOKE 15 M354553101 STAFFA SUPP ALTERNATORE 16 M354509105 LEVAACCELERATORE Modificata da REV 2 07 11 Del 141 06 05 10 06 Pos Rev Cod Descr No...

Page 38: ...Ricambi Spare parts Pi ces de rechange REV 1 07 11 Ersatzteile Tabla de recambios GE 4500 HSX GA 10 04 06 04 35455 I SCHUKO VERSION 230V VERSION 230 110V VERSION...

Page 39: ...I LINEA COMMUTATOR SWITCH 25A 2P Vers 230 110V 18 M356317330 CONTAORE QUADRATO 110V 50Hz HOURMETER 110V 50HZ Vers 230 110V 19 M105111530 PRESA CEE 32A 110V SOCKET EEC 32A 110V Vers 230 110V 20 M354527...

Page 40: ...Ricambi Spare parts Pi ces de rechange REV 1 09 06 Ersatzteile Tabla de recambios GE 4500 HSX GA 11 04 06 04 35455 I 230 110V VERSION...

Page 41: ...RE PER PONTE DIODI 14 1270070 PONTE DIODI 120A 15 354551050 BASAMENTO 16 354521170 RUOTA GOMMA PIENA SUPP FISSO 230 110V Version 17 354521099 TRAVERSA SUPP RUOTE 230 110V Version 18 354521270 RUOTA GO...

Page 42: ...PER SCATOLA TCM TCM COVER 3 102042740 CAPPUCCIO CAP 4 1302040 SPIA 12V WARNING LIGHT 12V 5 102013290 COMMUTATORE COMMUTATOR 6 107302460 STARTER A CHIAVE STARTER KEY 7 33010C060 GRUPPO CAVI TC TC CABL...

Page 43: ......

Page 44: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466...

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