Mosa GE 225 VPS Instruction Manual Download Page 25

Using the generator

M

37

© MOSA

1.1-09/05

12/06/03  M37GB_1500G_GE

WARNING

!

Access  forbidden to area adjacent to
electricity-generating group for all non-
authorized personnel.

It is absolutely forbidden to connect the unit
to the public mains and/or another electrical
power source .

GE_
Diesel engine

The electricity-generating groups are to be considered
electrical energy producing stations.
The dangers of electrical energy must be considered
together with those related to the presence of chemical
substances (fuels, oils, etc.), rotating parts and waste
products (fumes, discharge gases, heat, etc.).

GENERATION IN AC (ALTERNATING CURRENT)

Before each work session check the efficiency of the
ground connection for the electricity-generating group if
the distribution system adopted requires it, such as, for
example, the TT and TN systems.

Check that the electrical specifications for the units to
be powered - voltage, power, frequency - are compatible
with those of the generator. Values that are too high or
too low for voltage and frequency can damage electrical
equipment irreparably.
In some cases, for the powering of three-phase loads, it
is necessary to ensure that the cyclic direction of the
phases corresponds to the installation’s requirements.

Connect the electric devices to be powered to the AC
sockets, using suitable plugs and cables in prime
condition.

Before starting up the group, make certain no dangerous
situations exist on the installation to be powered.
Check that the thermal-magnetic switch (Z2) is in the
OFF position (input lever in downward position).

Start up the electricity-generating group, positioning the
thermal-magnetic switch (Z2) and differential switch (D)
to ON (input lever in upward position).
Before powering on the utilities, check that the voltmeter
(N) and frequency meter (E2) indicate nominal values;
in addition, check on the voltmeter change-over switch
(H2) (where it is assembled) that the three line voltages
are the same.

 

In the absence of a load, the values for voltage and

frequency can be greater than their nominal values.
See sections on VOLTAGE and FREQUENCY.

OPERATING CONDITIONS

POWER

The electrical power expressed in kVA on an electricity-
generating group is the available output power to the
reference environmental conditions and nominal values
for: voltage, frequency, power factors (cos 

ϕ

).

There are various types of power: PRIME POWER (PRP),
STAND-BY POWER established by ISO 8528-1 and
3046/1 Norms, and their definitions are listed in the
manual’s TECHNICAL SPECIFICATIONS page.

 

During the use of the electricity-generating group

NEVER EXCEED 

the power indications, paying careful

attention when several loads are powered
simultaneously.

VOLTAGE
GENERATORS WITH COMPOUND SETTING.

In these types of generators, the no-load voltage is
generally greater than 3–5% with respect to its nominal
value; f.e. for nominal voltage, threephase 400Vac or
singlephase  230Vac, the no-load voltage can be
comprised between 410-420V (threephase) and 235-245V
(singlephase). The precision of the load voltage is
maintained within ±5% with balanced loads and with a
rotation speed variation of 4%. Particularly, with resistive
loads (cos 

ϕ

 = 1), a voltage over-elevation occurs which,

with the machine cold and at full load, can even attain
+10 %, a value which in any case is halved after the first
10-15 minutes of operation.
The insertion and release of the full load, under constant
rotation speed, provokes a transitory voltage variation
that is less than 10%; the voltage returns to its nominal
value within 0.1 seconds.

GENERATORS WITH ELECTRONIC SETTING
(A.V.R.).

In these types of generators, the voltage precision is
maintained within ±1,5%, with speed variations
comprised from -10% to +30%, and with balanced loads.
The voltage is the same both with no-load and with
load; the insertion and release of the full load provokes
a transitory voltage variation that is less than 15%; the
voltage returns to its nominal value within 0.2–0.3
seconds.

FREQUENCY

The frequency is a parameter that is directly dependent
on the motor’s rotation speed. Depending on the type of
alternator, 2 or 4 pole, we will have a frequency of 50/60
Hz with a rotation speed of 3000/3600 or 1500/1800
revolutions per minute.
The frequency, and therefore the number of motor
revolutions, is maintained constant by the motor’s speed
regulation system.
Generally, this regulator is of a mechanical type and
presents a droop from no-load to nominal load  which is
less than 5 % (static or droop), while under static
conditions precision is maintained within ±1%.Therefore,
for generators at 50Hz the no-load frequency can be
52–52.5 Hz, while for generators at 60Hz the no-load
frequency can be 62.5-63Hz.

Summary of Contents for GE 225 VPS

Page 1: ...GE 225 VPS VPSX 842289003 GB 0 7 0 6 11 07 06 84228M00 preparato da UPT approvato da DITE ISTRUCTIONS MANUAL...

Page 2: ...which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and...

Page 3: ...2 TRANSPORT AND DISPLACEMENTS M 20 SET UP FOR OPERATION M 21 START AND STOP M 31 CONTROLS M 33 USE OF THE GENERATOR M 33 1 USE OF THE GECO CONTROL UNIT M 37 USING THE GENERATOR M 38 6 TCM 35 REMOTE CO...

Page 4: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 5: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 6: ...rk European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZ...

Page 7: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical con...

Page 8: ...IONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal prote...

Page 9: ...mediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid...

Page 10: ...of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Protect all the electric parts at risk because water infilt...

Page 11: ...Installazione Installation Installation Luftzirkulation Instalaci n E D NL GE 225 VPS VPSX M 2 7 MOSA 1 0 07 04 26 07 04 84227 I...

Page 12: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Page 13: ...he lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the...

Page 14: ...t the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light whi...

Page 15: ...or tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully GROUNDING CONNECTION The grounding connection to an earthed in...

Page 16: ...ting with TCM35 Put the SWITCH BOARD selector on ON Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go...

Page 17: ...cet m S lecteurtransvasementpompeAUT 0 MAN Contr le groupe lectrogene GECO Potentiom tre r gulateur de tension S lecteur OFF ON DIAGN Bouton DIAGNOSTIC Vojant DIAGNOSTIC Protection moteur EP6 Descripc...

Page 18: ...o identify and signal possible disfunctions in the EDC 4 system The engine protection is entirely secured by the EDC 4 electronic system while the oder devices of the electric board direct and check t...

Page 19: ...e or keys to view the data pages Press the or keys to see alternative data on the same page N B on the display it appears MAINS or GENERATOR for showing to whom the measure are referred The measure on...

Page 20: ...it can not be reset MAN mode The engine can be manually started or stopped using the START and STOP keys only in addition to load switching from mains to generator and vice versa by means of the MAINS...

Page 21: ...e A19 Low engine W speed A20 High engine W speed A21 Starting failure A22 Emergency stop A23 Unexpected stop A24 Engine stop failure A25 Low generator frequency A26 High generator frequency A27 Low ge...

Page 22: ...geover Rated voltage 250VAC max Rated current at 250VAC 8A AC1 2A AC15 Relay output 6 2 6 3 6 4 6 5 terminals battery voltage output Contact type 1 NO Rated voltage 30VDC Rated current at 30VDC 5A DC1...

Page 23: ...55011 98 IEC EN 60255 21 2 95 IEC EN 60068 2 6 LLOYD RINA regulation sect E chap 3 or IEC EN 60068 2 52 96 IEC EN 60068 2 61 93 Sect 3 par 13 of the standard Sect 3 par 15 of the standard 4 kV 1 2 50...

Page 24: ...USE GE 225 275 VPS VPSX M 33 5 MOSA 1 0 09 02 Terminal board connections seen from rear Overall dimensions 03 09 02 84275 GB...

Page 25: ...reference environmental conditions and nominal values for voltage frequency power factors cos There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms...

Page 26: ...asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contac...

Page 27: ...al pole on the thermic protection forcefully pressed to prevent its intervention ATTENTION USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automati...

Page 28: ...ling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple conn...

Page 29: ...is equipped with three tests two of which are effected automatically by the instrument 1 manual test trial push button 2 automatic test of the toroid relay connection guard 3 automatic test of the boa...

Page 30: ...LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led...

Page 31: ...ibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the fo...

Page 32: ...tor voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage P 8 Generato...

Page 33: ...00 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed...

Page 34: ...mmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTE...

Page 35: ...3 Oil level too high 4 Motor speed regulator defective 1 Clean or replace 2 Ask for intervention of Service Department 3 Eliminate excess oil 4 Ask for intervention of Service Department Black smoke 1...

Page 36: ...alternator manual Ask for intervention of Service Department 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department No load vo...

Page 37: ...the laws and or dispositions in force in the place WARNING Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason...

Page 38: ...all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electrici...

Page 39: ...Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about ever...

Page 40: ...ncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must...

Page 41: ...different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives Thes...

Page 42: ...Dimensioni Dimensions Dimensions MOSA 1 0 05 06 Abmessungen Dimensiones GE 225 VPS VPSX M 53 E D NL 22 05 06 84228 I...

Page 43: ...O HI 30 l min solenoid valve E4 Hydraulic oil pressure switch F4 Hycraulic oil level gauge G4 Preheating glow plugs H4 Preheating gearbox I4 Preheating indicator L4 R C filter M4 Heater with thermosta...

Page 44: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 1 MOSA REV 1 07 06 22 05 06 84228 I...

Page 45: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 2 MOSA 1 0 05 06 22 05 06 84228 I...

Page 46: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 3 MOSA 1 0 05 06 22 05 06 84228 I...

Page 47: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 4 MOSA 1 0 05 06 22 05 06 84228 I...

Page 48: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 5 MOSA 1 0 05 06 22 05 06 84228 I...

Page 49: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 6 MOSA 1 0 05 06 22 05 06 84228 I...

Page 50: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 7 MOSA 1 0 05 06 22 05 06 84228 I...

Page 51: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 8 MOSA 1 0 05 06 22 05 06 84228 I...

Page 52: ......

Reviews: