Mosa GE 225 VPS Instruction Manual Download Page 18

USE OF THE GENERATOR

GE 225 VPS - VPSX

M

33

© MOSA

REV.0-07/06

START AND STOP AUTOMATIC VERSION

Manual start

Feed the electric board placing the selector SWITCH BOARD
in ON position.

Choose on te control unit GECO the working mode MAN.
If the control unit GECO is programmed for only manual
start the working modes TEST and AUTOMATIC are
disactivated.

Start the engine pressing the START key.

 The engine starts at its works speed, check on the control

unit GECO that voltage and frequency values are right.

 After starting let the engine run for a few minutes.

Make sure that there are no danger situations in the plant to
be fed.

Feed the loads connected placing the power divider POWER
in ON position.

Stop.

At the end of each working set:

disconnect the loads placing the power divider POWER in
OFF position;

Let the engine run loadless for e few minutes;

Press the key STOP on the control unit GECO;

Cut off feeding the electric board putting the selector
SWITCH BOARD in OFF position.

Automatic start

The generating set  associated to the board of only
telecommutation PAC forms a system which supplies electric
energy in few seconds after the commercial mains fails.
Teh control unit GECO provides to substitute failing/presence
of mains and consequently starts or stops automatically the
generating set.
We give here below some general operative information.

Make safety the connections of the plant.
Position the control unit GECO in RESET.

Execute the first start in manual mode.

Position the unit control GECO in AUT mode.

The generating set is now ready for automatic start.

SIGNALS AND ALARMS

The EDC 4  (Electronic diesel control) is an electronic system
for the gestion of the diesel engines.
The system includes the gestion of the injection and the
diagnosis function.
The information of the sensors placed on the engine supply
the exact grame of the  working situation of the engine and
allow tu the central processor to calculate the exact quantity
of fuel to be injected, besides checking the general conditions
of the engine.
The task of the diagnosis function is to identify and signal
possible disfunctions in the EDC 4 system.
The engine protection is entirely secured by the EDC 4
electronic system while the oder devices of the electric board
direct and check the other components of the generating set,
for example: fuel, battery and reloading system, outlet voltage
and frequency, protection against overloads and short
circuits, etc.

Engine alarms

A disfunction noted by the EDC 4 system is signaled by the
diagnosis warning lamp which lights on: the warning lamp
also lights on for 2 seconds during the starting phase to check
how it works.

To find the fault noted by the system proceed in the following
way:
- disconnect the load;
- press for 1-3 seconds the diagnosis push button;
- the diagnosis warning lamp goes out and an instant later a

twinkling series will begin corresponding to e fault code;

- the list of the fault codes and the reading modes of the codes

are to be found in a detailed way in the engine handbook;

- the system might have noted more than one disfunction; it is

necessary to repeat the operation several times, until the
first code does not twinkle again;

- stop the engine and eliminate all the signaled faults;
- Place the selector SWITCH BOARD in DIAGNOSTIC

position, press again the push button to check that there are
no remaining faults, in this case the warning light will twinkle
twice shortly; otherwise it will repeat the code of the fault not
yet repaired.

Some types of alarms consideres as serious by the EDC 4
system cause the engine to stop immediately.
In these cases to find the fault, one must proceed in the
following way:
- place the selector SWITCH BOARD in DIAGNOSTIC

position;

- the diagnosis warning lamps will come on with an

intermittent light;

- press for 1-3 seconds the diagnosis push button and note

the fault code;

- eliminate the fault and make the checking process.
All the passive (repaired) as well as active (to be repaired)
disfunctions are memorized in the system centre and can be
read by means of the equipment Volvo VODIA given to the
authorized Volvo workshops.

ATTENTION

 The selector SWITCH BOARD in DIAGNOSTIC position

impedes the starting of the engine and with running engine
impedes its stop. Use this position only to detect the faults
noted by the EDC 4 engine system.

11/07/06  84228-GB

Summary of Contents for GE 225 VPS

Page 1: ...GE 225 VPS VPSX 842289003 GB 0 7 0 6 11 07 06 84228M00 preparato da UPT approvato da DITE ISTRUCTIONS MANUAL...

Page 2: ...which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and...

Page 3: ...2 TRANSPORT AND DISPLACEMENTS M 20 SET UP FOR OPERATION M 21 START AND STOP M 31 CONTROLS M 33 USE OF THE GENERATOR M 33 1 USE OF THE GECO CONTROL UNIT M 37 USING THE GENERATOR M 38 6 TCM 35 REMOTE CO...

Page 4: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Page 5: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Page 6: ...rk European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZ...

Page 7: ...harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical con...

Page 8: ...IONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal prote...

Page 9: ...mediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid...

Page 10: ...of the temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose Protect all the electric parts at risk because water infilt...

Page 11: ...Installazione Installation Installation Luftzirkulation Instalaci n E D NL GE 225 VPS VPSX M 2 7 MOSA 1 0 07 04 26 07 04 84227 I...

Page 12: ...as not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to infor...

Page 13: ...he lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the...

Page 14: ...t the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light whi...

Page 15: ...or tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully GROUNDING CONNECTION The grounding connection to an earthed in...

Page 16: ...ting with TCM35 Put the SWITCH BOARD selector on ON Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go...

Page 17: ...cet m S lecteurtransvasementpompeAUT 0 MAN Contr le groupe lectrogene GECO Potentiom tre r gulateur de tension S lecteur OFF ON DIAGN Bouton DIAGNOSTIC Vojant DIAGNOSTIC Protection moteur EP6 Descripc...

Page 18: ...o identify and signal possible disfunctions in the EDC 4 system The engine protection is entirely secured by the EDC 4 electronic system while the oder devices of the electric board direct and check t...

Page 19: ...e or keys to view the data pages Press the or keys to see alternative data on the same page N B on the display it appears MAINS or GENERATOR for showing to whom the measure are referred The measure on...

Page 20: ...it can not be reset MAN mode The engine can be manually started or stopped using the START and STOP keys only in addition to load switching from mains to generator and vice versa by means of the MAINS...

Page 21: ...e A19 Low engine W speed A20 High engine W speed A21 Starting failure A22 Emergency stop A23 Unexpected stop A24 Engine stop failure A25 Low generator frequency A26 High generator frequency A27 Low ge...

Page 22: ...geover Rated voltage 250VAC max Rated current at 250VAC 8A AC1 2A AC15 Relay output 6 2 6 3 6 4 6 5 terminals battery voltage output Contact type 1 NO Rated voltage 30VDC Rated current at 30VDC 5A DC1...

Page 23: ...55011 98 IEC EN 60255 21 2 95 IEC EN 60068 2 6 LLOYD RINA regulation sect E chap 3 or IEC EN 60068 2 52 96 IEC EN 60068 2 61 93 Sect 3 par 13 of the standard Sect 3 par 15 of the standard 4 kV 1 2 50...

Page 24: ...USE GE 225 275 VPS VPSX M 33 5 MOSA 1 0 09 02 Terminal board connections seen from rear Overall dimensions 03 09 02 84275 GB...

Page 25: ...reference environmental conditions and nominal values for voltage frequency power factors cos There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms...

Page 26: ...asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contac...

Page 27: ...al pole on the thermic protection forcefully pressed to prevent its intervention ATTENTION USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automati...

Page 28: ...ling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple conn...

Page 29: ...is equipped with three tests two of which are effected automatically by the instrument 1 manual test trial push button 2 automatic test of the toroid relay connection guard 3 automatic test of the boa...

Page 30: ...LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led...

Page 31: ...ibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the fo...

Page 32: ...tor voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage P 8 Generato...

Page 33: ...00 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed...

Page 34: ...mmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTE...

Page 35: ...3 Oil level too high 4 Motor speed regulator defective 1 Clean or replace 2 Ask for intervention of Service Department 3 Eliminate excess oil 4 Ask for intervention of Service Department Black smoke 1...

Page 36: ...alternator manual Ask for intervention of Service Department 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department No load vo...

Page 37: ...the laws and or dispositions in force in the place WARNING Have qualified personnel do maintenance and troubleshooting work Stop the engine before doing any work inside the machine If for any reason...

Page 38: ...all levels engine oil fuel level battery electrolyte if necessary top it up 3 Control of electrical connections and cleaning of control panel EVERY WEEK NO LOAD X WITH LOAD X X X X X For the electrici...

Page 39: ...Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about ever...

Page 40: ...ncerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must...

Page 41: ...different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives Thes...

Page 42: ...Dimensioni Dimensions Dimensions MOSA 1 0 05 06 Abmessungen Dimensiones GE 225 VPS VPSX M 53 E D NL 22 05 06 84228 I...

Page 43: ...O HI 30 l min solenoid valve E4 Hydraulic oil pressure switch F4 Hycraulic oil level gauge G4 Preheating glow plugs H4 Preheating gearbox I4 Preheating indicator L4 R C filter M4 Heater with thermosta...

Page 44: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 1 MOSA REV 1 07 06 22 05 06 84228 I...

Page 45: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 2 MOSA 1 0 05 06 22 05 06 84228 I...

Page 46: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 3 MOSA 1 0 05 06 22 05 06 84228 I...

Page 47: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 4 MOSA 1 0 05 06 22 05 06 84228 I...

Page 48: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 5 MOSA 1 0 05 06 22 05 06 84228 I...

Page 49: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 6 MOSA 1 0 05 06 22 05 06 84228 I...

Page 50: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX M 61 7 MOSA 1 0 05 06 22 05 06 84228 I...

Page 51: ...Schema elettrico Electric diagram Schemas electriques GE 225 VPSX EP6 M 61 8 MOSA 1 0 05 06 22 05 06 84228 I...

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