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The Specialist In Drum Handling Equipment

operator’s Manual for Morse < PILot > Power-Propelled Drum Pourer Model 900

serial number 294521 to ______

morsedrum.com

Copyright 2019  -  Morse Mfg. Co., Inc. 

 

Form OM900 (294521-______)   (Updated 12 Jun, 2019 3:07 PM) 

6

Model 900

Power-Propelled Drum Pourer

operating Instructions

Maneuver the < PILOT > Power-Propelled Drum Pourer to the drum. 

1. 

Using the “LIFT” control as described in “Machine Description - Controls” 

2. 

(page 4), position the drum holder assembly with the back band at the 

middle of the drum. With the ratchet plate swung open and the cinch 

chain hanging from the chain hook, push the unit until the back band 

rests firmly against the drum. Some adjustment to the tilt angle of the 

saddle may be necessary to ensure band fits flush on the drum. 

 

Attaching the drum:

3. 

 Drape the cinch chain across the front of the drum 

and engage a chain link into the slot in the ratchet (Figure 3.2). Turn the 

ratchet clockwise to tighten cinch chain. If ratchet turns until the pawl is 

beyond the last ratchet tooth, turn the ratchet back and slide the next 

link into the ratchet slot and try tightening again. The cinch chain must 

be held tightly against the drum with the pawl engaged securely in the 

ratchet teeth. 

Operate the lift function to lift drum clear of floor. Move to dispensing location.  NOTE: Do not allow the drum to impact on floor, 

4. 

pouring station, etc. or a spill or damage could occur. 

 

 

 

 

 

 

CAUtIon 

– Do not transport with drum raised.

  

 

 

 

ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.  

 

 

 

 

The unit can become unstable when transporting with a raised load. 

Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 5) to adjust the 

5. 

drum attitude. 

When dispensing is complete, tilt drum back to upright position. Lower the drum to transporting height; about 6” off the floor.

 

6. 

 

 

 

 

 

WARnInG 

- stay clear of raised drum

 

 

 

 

NEVER allow anyone to be below any part of a raised drum handler or drum.  Remain behind the push handle  

 

 

 

while handling a drum. 

 

 

 

 

WARnInG 

– Do NOT disengage the cinch chain when drum is off the ground.

 

 

 

 

When the drum is in the upright position, lower the drum to the floor before releasing the cinch chain.

 

Move the unit to the drum storage area and lower to the floor in an upright position. Release the cinch chain from the ratchet by 

7. 

applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other 

hand.  Remove the cinch chain link from the ratchet. 

Also see further 

operating instructions

.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efficient operation.

1. 

Periodically inspect all moving parts, framework, drum holder and contact areas for signs of wear, fatigue, or loosening. Tighten, 

2. 

adjust, or replace parts as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Replace any parts that show signs of wear.

3. 

Grease wheel bearings periodically. Oil or grease all moving parts, including: the gears and sprockets in the tilt drive, and the ratchet 

4. 

and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

5. 

Also see more detailed 

maintenance instructions

.

Figure 3.2

Summary of Contents for PILOT 900

Page 1: ... return freight advice Return freight must be prepaid In all instances liability is limited to the purchase price paid or to repairing or replacing the product Customer assumes liability for any modifications unauthorized repairs or parts substitution Operator s Manual for Morse PILOT Power Propelled Drum Pourer Model 900 Serial Number 294521 to ______ Safety Information While Morse Manufacturing ...

Page 2: ... no circumstances should any modifications be made to the Morse machinery without factory authorization Any modifications may void the warranty This machine was designed to perform a specific job and alterations may result in injury to operator or machine WARNING No loose fitting clothing Wear close fitting clothing and safety equipment appropriate to the job Loose fitting clothing may become caug...

Page 3: ...maller diameter drum can be handled with the correct size 55 30 Series Diameter Adaptor installed see Diameter Adaptor literature The Bracket Assembly Part 4556 P is required to handle a plastic drum without a top rim see figure 2 1 It is also recommended to more securely handle a fiber drum You can use the Bracket Assembly with a 55 gallon 210 liter plastic steel or fiber drum The brace at top an...

Page 4: ...4 1 Using the control handle to move the steering arm to left or right will turn the truck left or right When maneuvering around corners make square turns and be sure there is adequate clearance Stopping Figure 4 2 Stop the truck as gradually as possible Unnecessary rapid stopping could be hazardous Load could become unstable There are four possible ways to stop the truck Plugging This electrical ...

Page 5: ...l power from truck circuits in the event of an emergency Parking When parking the truck do not obstruct traffic lanes or aisles Park the truck in its designated parking area 1 Raise the steering arm until vertical to apply the parking brake 2 Fully lower lift assembly 3 Turn key to off position Remove key for added security 4 Pull out battery disconnect 5 Also see further information WARNING Watch...

Page 6: ...nsporting with a raised load Lift drum to desired pouring height Operate the tilt control as described in Machine Description Controls page 5 to adjust the 5 drum attitude When dispensing is complete tilt drum back to upright position Lower the drum to transporting height about 6 off the floor 6 WARNING Stay clear of raised drum NEVER allow anyone to be below any part of a raised drum handler or d...

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