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SmartShop|Maker Owner’s Manual 

 

 

Laguna Tools 

744 Refuge Way 

Grand Prairie, TX   

lagunatools.com 

Summary of Contents for SmartShop Maker

Page 1: ...SmartShop Maker Owner s Manual Laguna Tools 744 Refuge Way Grand Prairie TX lagunatools com...

Page 2: ...LL RIGHTS RESERVED This document contains material protected under International and Federal Copyright Laws and Treaties Any unauthorized reprint or use of this material is prohibited No part of this...

Page 3: ...3 3 1 Features of the SmartShop Maker 13 3 2 Components 14 3 3 Electrical Cabinet and Control Panel 15 3 4 Manual Pulse Generator 16 4 0 MACHINE PLACEMENT 17 4 1 Placement 17 4 2 Dust Collection 17 4...

Page 4: ...ssing Speed Adjustment 29 6 7 Idle Speed Adjustment 29 6 8 Power Off 29 6 9 Emergency Stop 30 6 10 Methods 30 6 11 Multiple Pulse Generator MPG Handwheel 31 6 12 Auto Mode 32 6 13 Part Program Selecti...

Page 5: ...SmartShop Maker Owner s Manual 5 8 4 Daily Maintenance Checks 39 8 5 Weekly Maintenance Checks 39 8 6 Common Error Codes 40 9 0 WARRANTIES 67...

Page 6: ...SmartShop Maker Owner s Manual 6 NOTES...

Page 7: ...There are certain applications for which tools and equipment are designed This product should not be modified and or used for any application other than for which it was designed Refer to www lagunato...

Page 8: ...y grounded The power supply must be connected with a permanently fixed electrical wire 4 Keep children and non operators away from the machine 5 Operators must be familiar with the installation operat...

Page 9: ...and cables away from excessive heat flammable substances and sharp objects 7 Do not attempt to exceed the limits of the machine 8 Disconnect power to all system components when not in use when changin...

Page 10: ...an become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to reduce the risk of slipping and losing control or accidentally contacting cutting tool or moving parts...

Page 11: ...mage The original packaging is required to return damaged equipment to Laguna Tools NOTE Sawdust may be found in the machine upon arrival This is because the machine has been tested prior to shipment...

Page 12: ...SmartShop Maker Owner s Manual 12 NOTES...

Page 13: ...ing accuracy or cut quality The SmartShop Maker is a rugged platform with the durability and accuracy to process materials including wood plastics foams aluminum and composites 3 1 Features of the Sma...

Page 14: ...eight 8 tool positions to accommodate a large range of tools Each of the positions includes an ISO 30 tool clip Tool positions are controlled by the CNC controller 4 Gantry The gantry straddles the t...

Page 15: ...Turn counterclockwise to turn off power to the machine 2 Control Display Screen The operator s screen soft keys and keypad 3 Control Panel Machine controls including the USB port the EMERGENCY STOP E...

Page 16: ...clockwise selects the axis to be moved 2 Speed Select Turning this knob clockwise and counterclockwise selects the movement speed of the tool gantry and spindle 3 Handwheel Moving this knob clockwise...

Page 17: ...access to the workpiece perform maintenance and provide safe egress in the event of an emergency 2 Select a solid level floor rated to hold the weight of the SmartShop Maker and workpieces under both...

Page 18: ...maintenance Any glares shadows or strobe lighting which may distract or prevent the operator from safely operating the machinery should be removed from the working area 4 5 Unpacking the Machine Unpac...

Page 19: ...cords are protected from traffic moisture chemicals or other hazards For safety always have a qualified electrician assess grounding and any further electrical needs 5 2 Electrical Connections The ma...

Page 20: ...ush the cap up It is important that the air supplied to the machine is CLEAN DRY AIR The machine will not perform consistently if the air is damp or dirty dirt and moisture will block the valves Damp...

Page 21: ...nnecting the Vacuum Pump The machine is provided with a 2 inch pipe for the hose connection to the vacuum pump Connect the other end to a vacuum pump s Vacuum pumps are typically placed at the rear of...

Page 22: ...roken It is recommended that the hose be suspended from the ceiling of the shop with sufficient slack so as not to restrict movement This will prevent the dust collection hose from becoming a tripping...

Page 23: ...e of the router bit should be a minimum of 1 16 inch outside the collet The bit should not bottom out in the tool cone 5 Tighten the collet nut with the supplied wrench until snug Do not overtighten N...

Page 24: ...um table verify the table is perfectly clean and free from sawdust and dirt If there is sawdust etc on the table it will change the height of the spoil board and it will not be flat It is strongly rec...

Page 25: ...ton and switch on the PC The main interface opens following the auto check 6 2 Main Interface Figure 6 1 illustrates the Main interface screen and some commonly used buttons Figure 6 1 Main Screen 1 M...

Page 26: ...ld Click to pause the current program 8 Reset Resets the software 6 3 Homing the Machine 1 To home the machine click Home 2 Click Cycle Start 6 4 Tool Touch Off TTO Setup Procedures 6 4 1 TTO Setup wi...

Page 27: ...ttom router bit 2 Jog the Z Axis until the tip of the tool is just above the top of the spoil board 3 Step down in slow mode while turning the router collet by hand in the reverse direction When you f...

Page 28: ...a tape measure and record the measurement 1 Click MDI 2 Click F3 Offset Settings 3 Click F2 Tool Set 4 Subtract the measured length from the geometry length 5 Highlight the External Shift Geometry num...

Page 29: ...G0 or G0 to decrease and increase the Speed Spindle speed adjustment Press SP or SP to decrease and increase the rotation speed of the spindle 6 8 Power Off 1 Before the machine stops press the E Sto...

Page 30: ...ety 6 10 Methods After the system self check is complete it will open to the main screen Release the Emergency Stop switch 1 4 turn clockwise to the right The system will prompt navigating to Home All...

Page 31: ...e Clockwise 8 SP Stop Spindle Stop The operator can jog the machine in the desired direction 1 Click on the Machine Jog button to enter 2 Control the movement with axes directional keys X X Y Z Z CAUT...

Page 32: ...uto Mode button This mode is only available after all axes have been homed 3 Press the Auto Mode button and the system will begin the process of the selected file CAUTION All axes must be homed after...

Page 33: ...set Do not engage the machine in movement too fast until the axes are reset 1 Select F2 Program 2 Select F1 Operator Panel 3 Select Program select F2 Program 4 Then select F3 File Manager 6 13 Part Pr...

Page 34: ...face on which the tool is aligned with the workpiece 4 ENTER When the yellow cursor has been moved to X press F1 on the panel Latch Machine cord Choose Yes and press Enter on the panel 5 Set Workpiece...

Page 35: ...s ready to load and run a program 7 1 Transferring a Program from a Flash Drive 1 Insert a Flash Drive 2 Click F2 Program 3 Click F8 File Manager 4 Click F4 File Transfer 5 Highlight the file 6 Click...

Page 36: ...r to monitor the execution of the program on the screen 7 3 Running a Flycut Project Before beginning this operation load a flycut bit into the spindle see Section 5 6 Refer to Figure 6 1 Main Screen...

Page 37: ...ponding Tool length geometry 12 Click F2 Set Tool Mach Coord 13 Click F1 14 Highlight the Z Axis of the External Shift coordinates Enter 0 for the flycut operation 15 Ensure the Origin is set accordin...

Page 38: ...SmartShop Maker Owner s Manual 38 NOTES...

Page 39: ...on The pneumatic system does not need any type of lubricant Some types of lubricant can damage the machine and compromise its functionality 8 4 Daily Maintenance Checks 1 Clean the machine and lubrica...

Page 40: ...ned on 2 Verify all air lines are securely connected No Tool There tool loaded in the spindle Load a tool in the spindle Over Travel The spindle has moved beyond the parameters of the project program...

Page 41: ...eter explanation 2 Check whether IRQ11 setting of BIOS is Legacy ISA 3 Check jump of axis card 4 Check whether discontinuity signal ISR of the first card is disconnected other axis cards must open 5 R...

Page 42: ...r 3 Motherboard error 4 Ground wire of controller is interfered 1 Check whether the fan turns correctly 2 Change the PIO5 3 Change the motherboard 4 Check whether the machine touches the ground proper...

Page 43: ...card is damaged 2 System resource is exhausted 3 The setting of interpolation time interval Pr3203 is too small 1 Replace the hardware of axis card 2 Replace a better motherboard 3 Set longer interpo...

Page 44: ...port software version set on the controller ex EZ milling setups 10 114 software version 2 In the controller the motherboard or IO card and CF card are replaced and software version doesn t support ne...

Page 45: ...ed so registry dat and regisrty mir files are also damaged 1 Scan CF card disk 2 Try setting again or check whether machining data setting is correct 3 Reboot Machine data rebuild re calibrate before...

Page 46: ...ard should be processed soon 2 Registry dat or registry mir file is set to read only 3 System file cannot handle resource well lead to writing file unsuccessfully 1 Scan CF card 2 Check whether the ma...

Page 47: ...w interpolation time interval setting parameter 3203 is not less than 2000 2 Reduce the velocity to do the test if max rapid travel federate is too high Pr462 Pr480 3 Reduce the servo resolution setti...

Page 48: ...o 0 2 Check whether the mechanical lubrication system is good 3 Open the cover of axial to check whether foreign matter blocks the motion of axial 4 Rotate screw to check whether machine is stuck load...

Page 49: ...number 23 is not equal to 100 4 Servo board clock source parameter Pr11 is set incorrectly 1 Check whether the parameter setting Pr11 Pr13 consistent with the hardware feature 2 Check jump axis card...

Page 50: ...otor is damaged 8 Encoder or line between encoder and controller is abnormal 9 On diagnosis screen number 23 is not equal to 100 1 Add lubricating oil to machine 2 Use electric meter to check whether...

Page 51: ...on counter index changes normally 2 Check whether the mechanism components are fixed properly Fatal following error exceed 1 Servo motor doesn t receive control due to external force 2 Parameter of dr...

Page 52: ...hanical axis Pr241 260 resolution parameter 261 280 and feedback scaling factor 301 320 are set correctly 4 Contact machinery manufactures in case no solution is found Positive hardware limit exceed 1...

Page 53: ...ther IO card is abnormal Program error in PLC axis Grammar of PLC axis program error Check grammar of PLC axis program System memory too low The matching program switches to PLC axis Contact machinery...

Page 54: ...maged 6 The 2nd resolution loop is set wrong 1 Check whether the connection between the motor and encoder is firm 2 Remove high power electromagnetic devices 3 Check whether the machine table can move...

Page 55: ...ve alarm Move axis in negative direction out of stroke protection software Second Negative software limit exceed The motion of machine table exceeds setting value Remove alarm Move axis in positive di...

Page 56: ...olic variable to correct Absent right Programming error Check MACRO program to confirm whether using and is correct Absent right Programming error Check MACRO program to confirm whether using and is c...

Page 57: ...THEN keyword in IF statement Programming error Check MACRO program to confirm whether IF loop use END correctly Absent END_IF or ELSE keyword in IF statement Programming error Check whether IF loop u...

Page 58: ...tence of the file Divide by zero Programming error Check the machining program to ensure that the demominator is not equal to zero 0 Operand domain error Programming error Please check the machining p...

Page 59: ...s less than sixteen 16 layers Too many modal macro canel G67 Programming error Check program to ensure that G66 and G67 are used in pairs G65 G66 must be the last one in G code list Programming error...

Page 60: ...ull or access fail 1 Storing value in STACK PUSH is too much 2 Arguments in STKTOP exceeds the value storing in STACK 1 Stack is full no using push command 2 Input reasonable argument in STKTOP Macro...

Page 61: ...chining program to confirm whether inserted value of rounding or chamfer is suitable for specifications 2 Check to confirm whether working plane and round plane are the same Invalid angle amount A in...

Page 62: ...and use O address in integer M address should be integer Programming error Check the program and use M address in integer Spindle speed S should be integer Programming error Check the program and use...

Page 63: ...ius number D over range Program error Verify the tool radius number D is in range of the tool number Tool nose number over range Program error Verify the tool radius number D is in the range of tool n...

Page 64: ...ogramming error Please check the machining program Corner round and chamfer cmd conflict Program error Do not let chamfer command and fillet command exist in the same line Invalid G Code Program error...

Page 65: ...on link Loading page size too small Contact with the machinery manufacturer File size too large Program error Reduce the program size or split program into two 2 subprograms File content is empty Load...

Page 66: ...SmartShop Maker Owner s Manual 66 NOTES...

Page 67: ...ts of terrorism normal wear and tear product failure due to lack of maintenance or cleaning damage caused by accident neglect lack of or inadequate dust collection misuse abuse or damage caused where...

Page 68: ...may be reproduced without written approval from Laguna Tools Inc Copyright 2023 Laguna Tools Inc No Modifications Allowed or Sold Laguna Tools Inc is not responsible for additional tools or modificati...

Page 69: ...SmartShop Maker Owner s Manual 69 Laguna Tools Warranty...

Page 70: ...Laguna Tools Inc 744 Refuge Way Grand Prairie TX 75050 800 234 1976 www lagunatools com Copyright 2023 Laguna Tools Inc All rights reserved...

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