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The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Copyright 2009  -  Morse Mfg. Co., Inc. 

Form PL400A-60-114 (0103-0309)   (Updated February 27, 2018 2:58 PM)

 

5

CAUTION 

– Do Not Transport with Drum Raised. Always lower the drum holder to lowest position before transporting.  

The unit can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height.  Operate the tilt control as described in “Machine Description - Controls” (page 

3) to adjust the drum attitude. This is especially important when lifting an open drum.  The floor lock should be engaged while dispensing 

/ draining.

6.) When dispensing is complete, tilt drum back to upright position.  Disengage the floor lock and lower the drum to transporting height; 

about 6” off the floor.

WARNING 

- Stay Clear of Raised Drum. NEVER allow anyone to be below any part of a raised drum handler or drum.  Remain 

behind the push handle while handling a drum.

WARNING 

– Do NOT Disengage the Cinch Chain When Drum is off the Ground. When the drum is in the upright position, lower 

the drum to the floor before releasing the cinch chain.

7.) Push the unit to the drum storage area and lower to the floor in an upright position.  Release the cinch chain from the ratchet by applying 

pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other hand.  Remove 

the cinch chain link from the ratchet.

Maintenance

Periodic inspection for the general condition of structural and mechanical components is imperative for safe and efficient operation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening.  Tighten, adjust, or replace parts 

as necessary to prevent failure and maintain proper function.

Inspect the hydraulic system for oil drips, hose damage, or other signs of wear.  Inspect the level and condition of the hydraulic fluid.  

Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which 

contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

Hydraulic pump is shipped filled with Noco Premium plus automatic transmission fluid d/m. Material safety data sheet (msds) is available 

online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent for indoor use 

(Mobil dte 13 for outdoor use).

Summary of Contents for 400A-60-114

Page 1: ... any damaged freight that is not signed for as damaged Limited 2 Year Warranty Morse drum handling equipment is guaranteed against defects in workmanship or materials for two years when used properly within its rated capacity Warranty does not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims...

Page 2: ...f page 3 under 2 Machine Description DO NOT attempt to handle any other type of drum or object DO NOT exceed the weight capacity of 800 Lb WARNING Level Floors Only For operation only on clean level floors of suitable bearing capacity Do not use on sloped surfaces ramps irregular or debris strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the M...

Page 3: ...acity is derated to 500 Lb for a half full drum The half full rating is based on the tilt mechanism s capacity for handling an unbalanced bottom heavy drum Controls The Morse Hydra Lift Karrier is manually propelled and steered The hydraulic pump is powered by a vane type air motor The air motor is control by a momentary air valve located on the air motor Attach air supply to the air valve There a...

Page 4: ... drum around it s middle using a cinch chain and ratchet tightening system The drum holder accepts accessories for handling smaller diameter drums Operating Instructions 1 Push the Hydra Lift Karrier to the drum 2 Using the LIFT control as described in Machine Description Controls page 3 position the drum holder assembly with the back band at the middle of the drum Figure 3 1 With the ratchet plat...

Page 5: ... drum storage area and lower to the floor in an upright position Release the cinch chain from the ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other hand Remove the cinch chain link from the ratchet Maintenance Periodic inspection for the general condition of structural and mechanical components is imper...

Page 6: ...5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 15 2 765 P HYD FIT MALE ELBOW FLARE 400 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3680 P KIT PUMP MOUNT PLATE PL 20 1 155 P HHCS 3 8 16 X 2 1 2 GR2 21 1 3641 P U BOLT 3 8 16 400 PUMP MOUNT 22 1 3643 P MOUNT PLATE...

Page 7: ...0A 60 114 Hydra Lift 60 Air Power Lift Tilt Operator s Manual for Morse Forklift Karrier Model 400A 60 114 Serial Number 0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 7 ...

Page 8: ...ER 62 1 168 P PAWL WITH DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 1 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 792 72 P OVERHEAD WELD 72 PT 69 1 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHA...

Page 9: ...0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 9 Overhead Assembly Part Number 793 72 P ITEM QTY PART DESCRIPTION 90 1 1049 P KIT SQ COVER 400 PT 91 1 1772 P COVER HALF SQ 1 HOLE 400 PT 92 1 1755 P COVER HALF SQ NO HOLES 400 PT 93 9 193 P SCREW TEK 12 14 X 3 4 3 PT Recommended spare parts ...

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