morse 400A-60-114 Operator'S Manual Download Page 4

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Copyright 2009  -  Morse Mfg. Co., Inc. 

Form PL400A-60-114 (0103-0309)   (Updated February 27, 2018 2:58 PM)

 

4

WARNING - Watch Out for Pinch Points

Stay clear of moving parts.  Operator should remain behind the push handle during the lift operation.

Floor Lock

The screw-down floor lock is located on the base of the tower (figure 

3.1).  Turning the floor lock clockwise until it locks in the down position 

activates the floor lock.  When  the floor lock is activated it prevents 

unwanted free wheeling of the unit.  Floor conditions determine the 

effectiveness of the floor lock. The operator should verify its holding 

action before depending on it to hold.

Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the component 

on  the  Hydra-Lift  Karrier  that  is  intended  to  hold  the  drum.    The 

drum holder assembly is designed to secure a standard ribbed 55-

gallon steel drum around it’s middle using a cinch chain and ratchet 

tightening system. The drum holder accepts accessories for handling 

smaller diameter drums.

Operating Instructions

1.)  Push the Hydra-Lift Karrier to the drum.

2.)  Using the “LIFT” control as described in “Machine Description 

- Controls” (page 3) , position the drum holder assembly with the 

back band at the middle of the drum. (Figure 3.1).  With the ratchet 

plate swung open and the cinch chain hanging from the chain hook, 

push  the  unit  until  the  back  band  rests  firmly  against  the  drum.  

Some adjustment to the tilt angle of the saddle may be necessary to 

ensure band fits flush on the drum.

3.) Attaching the drum:

Drape the chain across the front of the drum and engage a link into 

the slot in the ratchet (Figure 3.2).  Turn the ratchet clockwise to 

tighten chain.  If ratchet turns until the pawl is beyond the last ratchet 

tooth, turn the ratchet back and slide the next link into the ratchet 

slot and try tightening again.  The chain must be held tightly against 

the drum with the pawl engaged securely in the ratchet teeth.

4.) Operate the lift function to lift drum clear of floor.  Roll to dispensing 

location.  NOTE: Do not allow the drum to impact on floor, pouring 

station, etc. or a spill or damage could occur.

Figure 3.1

Figure 3.2

Summary of Contents for 400A-60-114

Page 1: ... any damaged freight that is not signed for as damaged Limited 2 Year Warranty Morse drum handling equipment is guaranteed against defects in workmanship or materials for two years when used properly within its rated capacity Warranty does not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims...

Page 2: ...f page 3 under 2 Machine Description DO NOT attempt to handle any other type of drum or object DO NOT exceed the weight capacity of 800 Lb WARNING Level Floors Only For operation only on clean level floors of suitable bearing capacity Do not use on sloped surfaces ramps irregular or debris strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the M...

Page 3: ...acity is derated to 500 Lb for a half full drum The half full rating is based on the tilt mechanism s capacity for handling an unbalanced bottom heavy drum Controls The Morse Hydra Lift Karrier is manually propelled and steered The hydraulic pump is powered by a vane type air motor The air motor is control by a momentary air valve located on the air motor Attach air supply to the air valve There a...

Page 4: ... drum around it s middle using a cinch chain and ratchet tightening system The drum holder accepts accessories for handling smaller diameter drums Operating Instructions 1 Push the Hydra Lift Karrier to the drum 2 Using the LIFT control as described in Machine Description Controls page 3 position the drum holder assembly with the back band at the middle of the drum Figure 3 1 With the ratchet plat...

Page 5: ... drum storage area and lower to the floor in an upright position Release the cinch chain from the ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other hand Remove the cinch chain link from the ratchet Maintenance Periodic inspection for the general condition of structural and mechanical components is imper...

Page 6: ...5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 15 2 765 P HYD FIT MALE ELBOW FLARE 400 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3680 P KIT PUMP MOUNT PLATE PL 20 1 155 P HHCS 3 8 16 X 2 1 2 GR2 21 1 3641 P U BOLT 3 8 16 400 PUMP MOUNT 22 1 3643 P MOUNT PLATE...

Page 7: ...0A 60 114 Hydra Lift 60 Air Power Lift Tilt Operator s Manual for Morse Forklift Karrier Model 400A 60 114 Serial Number 0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 7 ...

Page 8: ...ER 62 1 168 P PAWL WITH DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 1 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 792 72 P OVERHEAD WELD 72 PT 69 1 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHA...

Page 9: ...0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 9 Overhead Assembly Part Number 793 72 P ITEM QTY PART DESCRIPTION 90 1 1049 P KIT SQ COVER 400 PT 91 1 1772 P COVER HALF SQ 1 HOLE 400 PT 92 1 1755 P COVER HALF SQ NO HOLES 400 PT 93 9 193 P SCREW TEK 12 14 X 3 4 3 PT Recommended spare parts ...

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