morse 400A-60-114 Operator'S Manual Download Page 2

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Copyright 2009  -  Morse Mfg. Co., Inc. 

Form PL400A-60-114 (0103-0309)   (Updated February 27, 2018 2:58 PM)

 

2

Safety 

Information (continued)

DANGER 

- Indicates a situation which, if not avoided, will result in serious injury or death.  

This signal word is limited to the most extreme situations.

WARNING 

-  Indicates  a  situation  which,  if  not  avoided,  could  result  in  serious  injury  or 

death.

CAUTION 

- Indicates a situation which, if not avoided, can result in damage to the machine.

CAUTION 

– Do Not Transport with Drum Raised. Always lower the drum holder to lowest position 

before transporting.  The unit can become unstable when transporting with a raised load.

DANGER 

- Stay Clear of Power Lines. Keep well clear of power lines.  Never approach a power line.  

Current in a high voltage line may arc some distance from the wire to the steel framed, grounded 

machine.

WARNING 

- The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 

3, under 2.  Machine Description.  DO NOT attempt to handle any other type of drum or object.  DO 

NOT exceed the weight capacity of 800 Lb.

WARNING 

- Level Floors Only. For operation only on clean, level floors of suitable bearing capacity. 

Do not use on sloped surfaces, ramps, irregular or debris strewn floors.

WARNING 

- Do Not Modify the Unit. Under no circumstances should any modifications be made to 

the Morse machinery without factory authorization.  Any modifications may void the warranty.  This 

machine was designed to perform a specific job and alterations may result in injury to operator or 

machine.

WARNING 

- No Loose Fitting Clothing. Wear close-fitting clothing and safety equipment appropriate 

to the job.  Loose fitting clothing may become caught on the machinery and cause severe personal 

injury.

WARNING 

-  Hydraulic  Fluid  Under  Pressure  Can  Be  Hazardous.  Escaping  hydraulic  fluid  under 

pressure can penetrate the skin, causing serious injury.  Avoid the hazard by relieving pressure before 

disconnecting hydraulic lines.  Keep hands and body away from pinholes and nozzles, which eject fluid 

under high pressure.  Use a piece of cardboard to search for leaks. If an accident occurs, see a doctor 

immediately and inform them of the nature of the accident.

CAUTION 

- Wear Safety Shoes. Wear safety shoes with non-slip soles and hard toe protection.

Summary of Contents for 400A-60-114

Page 1: ... any damaged freight that is not signed for as damaged Limited 2 Year Warranty Morse drum handling equipment is guaranteed against defects in workmanship or materials for two years when used properly within its rated capacity Warranty does not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims...

Page 2: ...f page 3 under 2 Machine Description DO NOT attempt to handle any other type of drum or object DO NOT exceed the weight capacity of 800 Lb WARNING Level Floors Only For operation only on clean level floors of suitable bearing capacity Do not use on sloped surfaces ramps irregular or debris strewn floors WARNING Do Not Modify the Unit Under no circumstances should any modifications be made to the M...

Page 3: ...acity is derated to 500 Lb for a half full drum The half full rating is based on the tilt mechanism s capacity for handling an unbalanced bottom heavy drum Controls The Morse Hydra Lift Karrier is manually propelled and steered The hydraulic pump is powered by a vane type air motor The air motor is control by a momentary air valve located on the air motor Attach air supply to the air valve There a...

Page 4: ... drum around it s middle using a cinch chain and ratchet tightening system The drum holder accepts accessories for handling smaller diameter drums Operating Instructions 1 Push the Hydra Lift Karrier to the drum 2 Using the LIFT control as described in Machine Description Controls page 3 position the drum holder assembly with the back band at the middle of the drum Figure 3 1 With the ratchet plat...

Page 5: ... drum storage area and lower to the floor in an upright position Release the cinch chain from the ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other hand Remove the cinch chain link from the ratchet Maintenance Periodic inspection for the general condition of structural and mechanical components is imper...

Page 6: ...5 16 18 REV HEX LOCK 12 3 138 P CLEVIS PIN 5 8 X 3 13 4 1169 P NUT 3 8 16 REV HEX LOCK 14 8 215 P HHCS 5 16 18 X 5 8 GR2 15 2 765 P HYD FIT MALE ELBOW FLARE 400 16 1 781 P CYLINDER 1 5 X 22 625 SAE 17 2 136 P GRIP HANDLE 7 8 X 4 3 4 18 1 135 P ASM TOWER 400A 60 72 19 1 3680 P KIT PUMP MOUNT PLATE PL 20 1 155 P HHCS 3 8 16 X 2 1 2 GR2 21 1 3641 P U BOLT 3 8 16 400 PUMP MOUNT 22 1 3643 P MOUNT PLATE...

Page 7: ...0A 60 114 Hydra Lift 60 Air Power Lift Tilt Operator s Manual for Morse Forklift Karrier Model 400A 60 114 Serial Number 0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 7 ...

Page 8: ...ER 62 1 168 P PAWL WITH DRILLED HOLE 63 1 169 P PAWL SPRING 64 1 170 P SCREW SHOULDER 3 8 DIA X 5 8 65 1 710 P RETAINER RATCHET PUSH NUT 3 4 66 1 165 P RATCHET MALLEABLE FOR SADDLE 67 1 136 P GRIP HANDLE 7 8 X 4 3 4 68 1 792 72 P OVERHEAD WELD 72 PT 69 1 64 P ROLL PIN 3 16 X 1 1 4 70 2 55 P WASHER 3 4 SAE FL 1 1 2 OD 71 1 735 P KEY WOODRUFF SIZE 9 ASA606 72 1 14 P GEAR PINION 7 TOOTH 73 1 12 P CHA...

Page 9: ...0103 to 0309 MMYY www morsedrum com Copyright 2009 Morse Mfg Co Inc Form PL400A 60 114 0103 0309 Updated February 27 2018 2 58 PM 9 Overhead Assembly Part Number 793 72 P ITEM QTY PART DESCRIPTION 90 1 1049 P KIT SQ COVER 400 PT 91 1 1772 P COVER HALF SQ 1 HOLE 400 PT 92 1 1755 P COVER HALF SQ NO HOLES 400 PT 93 9 193 P SCREW TEK 12 14 X 3 4 3 PT Recommended spare parts ...

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