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Multiple ProStar units can be paralleled at the system battery,

but be careful that no PV sub-array exceeds a controller’s

individual current rating.

3.

BATTERY (+ and -)

Before connecting the battery, check the

open-circuit voltage of the system battery. It must be at least

8 volts for the controller to operate. If your PV system is 24

volts, the battery MUST be over 17 volts, or the controller

will regulate at the 12 volt setpoints. Any battery starting at

less than 11 (or 22) volts should be fully charged before con-

nection to a PV system, or battery life will be significantly

reduced.

N

OTE

The battery should be connected first. This will 

activate the controller self-protection features, 

and will power the LED’s to guide installation 

and start-up.

Connect the battery and observe that all 5 LED’s flash in se-

quence one time. If the LED indicators do not sequence or

the 

BATTERY TYPE

LED does not light, check the battery

polarity.
The green, yellow or red 

BATTERY CHARGE

LED will light

depending on the battery charge state.

4.

SENSE (+ and -)

Battery sense leads are recommended if the

controller is located more than 2 or 3 meters from the bat-

tery. This will avoid voltage drops and improve the control

accuracy. However, if the sense leads are not connected, the

controller will default to 

BATTERY

connections for control.

A smaller wire size can be used for sense (draws less than 1

mA current). Note that the wire entry slots into the case for

SENSE

are smaller than the other system power terminals to

prevent mixing the 

BATTERY

and 

SENSE

connections.

5.

PV (+ and -)

Use these terminals to connect the solar array.

First confirm that the PV modules are wired for the same 

voltage as the battery (either 12 or 24 volts).
Use caution, since the PV array will generate power whenever

in sunlight. Also, be careful not to short-circuit the PV array

while connected to the controller, since this will damage the

controller.
There is a 2 minute delay after connection of the PV array

before the controller begins charging. Check that the

Summary of Contents for PROSTAR-12

Page 1: ...R S OPERATOR S MANUAL PRO ROSTAR TAR MODEL RATINGS PROSTAR 12 PROSTAR 20 PROSTAR 30 Rated PV current 12A 20A 30A Rated Load current 8A 16A 30A System voltage 12 and 24 volts auto selected ProStar mod...

Page 2: ...s a highly sophisticated controller using advanced technology and microprocessor control The battery charg ing process has been optimized for longer battery life and improved system performance Many f...

Page 3: ...lots Do not short circuit the PV array while connected to the controller This will damage the controller Do not exceed the current ratings of the controller 2 0 QUICK START INSTRUCTIONS This section p...

Page 4: ...is disconnected 8 The ProStar will automatically select for a 12 or 24 volt sys tem If this is a 24 volt system first check to confirm that the battery is above 17 volts and boost charge the battery i...

Page 5: ...nt and load current The meter will automatically sequence between these 3 parameters The 3 small green status LED s will indicate which parameter is being displayed The LCD meter will operate from 30...

Page 6: ...state Battery Reversed No LED s will light No damage will occur Sense Correct No additional indications Sense Reversed If the battery has been connected cor rectly there will be sparking at the termi...

Page 7: ...be made in any order However the BATTERY must be connected first for the LED indicators to operate The SENSE input will not power the LED s INSTALLATION STEPS 1 Inspect the controller for shipping da...

Page 8: ...ck the battery polarity The green yellow or red BATTERY CHARGE LED will light depending on the battery charge state 4 SENSE and Battery sense leads are recommended if the controller is located more th...

Page 9: ...ng setpoints from a sealed to a flooded battery When the change has been made the green BATTERY TYPE LED will turn off Check the LED to confirm the change This SELECT PIN can be used repeatedly No dam...

Page 10: ...FUNCTIONS The PV system operator should become familiar with the following functions of the ProStar controller Refer to Technical Specifications 6 0 for actual setpoints and other parameter values LV...

Page 11: ...e or elapsed time NOTE Actual charging setpoints of the ProStar controller are adjusted for temperature equalizations and bat tery type In addition many delays are built into the controller Remember t...

Page 12: ...nternal fuses or circuit breakers in the ProStar case There is nothing inside the case that can be adjusted and there are no consummable parts to replace 1 BATTERY IS NOT CHARGING a Check for proper L...

Page 13: ...controller s microprocessor should be reset restarted if any of the following conditions seem to exist The microprocessor latches locks up The controller seems to be operating at the wrong system volt...

Page 14: ...ion 4 2 6 e If the ProStar internal temperature is above 80 C the load will be disconnected All LED s will be flashing in sequence Check to ensure for clear airflow around the ProStar and that nothing...

Page 15: ...Software filtering average 2 inputs 50 sec Measurement rate 37 5 samples sec Specifications subject to change without notice RELIABILITY 5 year failure rates at a 90 confidence level ProStar 12 0 1 P...

Page 16: ...P O BOX 958 OLNEY MARYLAND 20830 USA R1 APRIL 1996...

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