Morgana AutoCreaser Pro 33A Instruction Manual Download Page 1

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Instruction Manual

Summary of Contents for AutoCreaser Pro 33A

Page 1: ...Morgana AutoCreaser Pro 33A Automatic Creasing and Perforating Machine Instruction Manual ...

Page 2: ...ue A May 2018 AutoCreaser Pro 33A CB UL OPERATORS MANUAL Document Creasing Machine Morgana Systems Limited United Kingdom www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 Serial No 7501001 Onwards ...

Page 3: ...LE SHOOTING 39 DISPATCH KIT 47 ACCESSORIES OPTIONS 48 RECOMMENDED SPARES 49 FUSE POSITIONS AND RATINGS 51 PRODUCT RECYCLING DISPOSAL 52 INTRODUCTION The Morgana AutoCreaser Pro 33A PAGE 3 SAFETY Do s Don ts 4 THE AUTOCREASER PRO 33A Labeled Picture 6 THE CONTROLS The switch panel 7 Features on the switch panel 7 QUICK START GUIDE 8 SCREEN CALIBRATION 19 OPERATING THE MACHINE Setting the machine 20...

Page 4: ... in automatic mode 210mm x 140mm 8 5 x 5 5 Max Paper Thickness 0 4mm varies according to hardness type of fold and substrate Max No Creases per Sheet 16 Min Distance Between Creases 0 1mm Max No Stored Programes Unlimited Min Crease Distance from Leading Edge 2 5mm Min Crease Distance from Tail Edge 35mm In Hand Feed Mode up to 2499 9mm to Last Crease can be Programmed Speed per Hour A4 in half 85...

Page 5: ...Do not install the machine in an unstable place such that it tilts or shakes Ne pas installer la machine sur une surface non plane afin d éviter qu elle ne penche ou ne vibre Do not unplug the plug or unplug the power cord from the outlet with a wet hand this can cause an electric shock Ne pas installer la machine sur une surface non plane afin d éviter qu elle ne penche ou ne vibre Do not unscrew...

Page 6: ...not operate the machine with loose hair Rassembler les cheveux longs lors de l utilisation de la machine Do be aware of any finger traps and rotating parts when operating the machine Attention au risque de se coincer les doigts et aux pièces en mouvement lors du fonctionnement de la machine Do be aware of sharp points and blades Attention aux éléments tranchants et aux couteaux Do be aware of rota...

Page 7: ... 12 Exit Guard 3 Suction slot knob 8 Back stop 13 Switch Panel 4 Touchscreen 9 Fixed side lay 14 Fuses 5 Air distribution knob 10 Roller tilt knob 15 Outrigger Foot 16 Vacuum bleed knob 17 Loading Table Extension 13 14 17 9 10 11 12 4 1 2 3 5 6 7 8 15 AutoCreaser Pro 33A 16 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 8: ...power going to the machine when activated AutoCreaser Pro 33A Features on the Switch Panel System switch When activated the system switch will operate the motors in order to begin the creasing sequence Compressor switch Allows the operator to switch off the compressor unit in order to utilise the machine to manually feed sheets MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 9...

Page 9: ...ouch screen will be displayed as shown below WARNING Wait at least 10 seconds after making any selection on the Touchscreen panel before switching the machine OFF Failure to do so could result in the data storage being corrupted and the machine not operating IMPORTANT If you have not been trained to operate this machine we strongly advise that you select the red cross icon We recommend that you ei...

Page 10: ... For quick setting of crease positions on standard size sheets Highlighted fold is type currently selected other folds may be selected Currently selected fold is shown in the status area Page Length On selection the status area is replaced with a calculator for inputting new values Min Length 190mm Vacuum Suck There are two selections available 1 short suck 2 continuous for stream feeding Highligh...

Page 11: ...tion On selection the status area is replaced with a calculator for inputting new values Plus box for inserting additional creases On selection following creases will move down by one place a maximum number of 6 creases can be seen at any one time further creases can be accessed by use of the scroll bar Arrows may be selected to increase or decrease the crease position in 0 1mm increments Crease o...

Page 12: ... Pro 33A Creasing turned off Greyed out areas are unselectable Status area willshow creasing is off with red icon Quick Start Guide MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 13: ...ne running screen will appear Click to start machine with settings currently shown you will receive a notification if system switch is not on Press again to stop Job Click to stop machine Quick Start Guide MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 14: ...se Settings Tab 4 Enter the Spine Width dimension If necessary adjust the Spine Offset from the centre of the sheet 5 Select the arrow button to set the hinge Dimension Cover Crease button Paper Length Spine Offset Spine Width Arrow Button Hinge Distance Quick Start Guide MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 15: ... of the perforator blade set 2 Select the Perforating Button to turn on the Perforating this mode slows down the machine cycle to allow the ejectors on the perforation blade set release the paper from the blade 3 The procedure for setting the perforation positions from the lead edge is identical to positioning creases on a sheet Page 14 CREASING Perforating Button MyBinding com 5500 NE Moore Court...

Page 16: ...from the stacker tray TURN THE SHEETS OVER and put them back onto the loading table MAKE SURE THAT THE LEAD EDGE OF THE SHEETS POINT IN THE SAME DIRECTION AS BEFORE 10 Select the arrow button to highlight the Hinge Dimension 11 Run the sheets of paper through the machine to make the Hinge creases Hinge Dimension Quick Start Guide Page 15 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 ...

Page 17: ...paper setting screen Touching in this area will take you to the paper setting page page Touching in this area will take you to the Crease setting you to the paper setting page Clicking in this area will take Current machine speed setting Batch count click to zero A screen will appear to confirm that you want to reset the count Lead Edge Sensor Strength Indicator Bar Select this button to produce 3...

Page 18: ...t calculator NOTE The green tick or the red cross must be selected on the Calculator Screen to make the left hand side of the touchscreen active again Pre set Paper sizes for quick insertion Standard sizes for country origin would be shown Pre set Batch sizes for quick insertion Page 17 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 19: ... screen software version Machine Speed Adjustment Speed setting 3 will give the fastest throughput of stock through the machine Use speed setting 1 or 2 for troublesome stocks or to synchronise the speed of the AutoCreaser to a Morgana Autofold Pro when they are used together Touch Screen Calibration Change Machine measurement settings Imperial Metric See Page 19 AutoCreaser Pro 33A Quick Start Gu...

Page 20: ...xt button to move the position to centralize horizontal 2 i Select the tools menu tab and then Select the Touch Screen calibration icon ii Using a plastic pointer soft leaded pencil biro cap etc and with gentle pressure Touch the centre of the cross in each corner of the Touch Screen as prompted by the hand graphics This procedure will calibrate the Touch Screen Brightness Contrast Horizontal Vert...

Page 21: ... Position 2 is recommended for most sheet sizes However a better result may be obtained by using the settings below or by experimentation Position 0 For sheets longer than A3 17 in order to supply air to the centre of the stack ports 2 and 3 open 1 For A5 sheets or 8 inches long ports 1 and 2 open 2 For A4 sheets or 11 inches long ports 1 and 3 open 3 For sheets longer than A3 17 in order to suppl...

Page 22: ...is only intended as a guide for instance sheets with an upward curl will require this setting to be increased Setting the Suction Slot The suction slot is located inside the vacuum roller and can be adjusted by releasing and moving the suction knob horizontally in either direction to the required position For light stocks set the knob to the left and for heavier stocks set the knob to the right Ad...

Page 23: ...he rollers by means of a grub screw To locate this grub screw the rollers can be rotated by operating the motor manually DO NOT ROTATE THE DRIVE ROLLERS BY HAND To operate the motors manually switch the machine on at the Emergency Stop switch Select the Tools tab at the bottom of the touch screen the display will change to that shown below Press the system switch down and then select the right or ...

Page 24: ...en the first crease is less than 37mm from the leading edge of the paper the feed will be noticeably slower when using speeds 2 and 3 3 When the first crease is less than 50mm from the leading edge of the paper the feed will be noticeably slower when using speed 3 Vacuum Suck Select 1 for short suck Select 2 for continuous suck Stream feeding Operating The Machine Page 23 SYSTEM MyBinding com 5500...

Page 25: ...tings Page ii Set the creases as described on pages 11 and 12 Storing the Job 6 The job that has been set can now be stored as follows i Select the lower tab or from the status area to get to the Store Settings Page ii The job can be given a name and stored as described below You can also retrieve previously saved jobs modify them or delete jobs that are no longer required To create a new job name...

Page 26: ...d for text input click save icon to save job to store Delete last character Delete all characters To change your mind return to the previous screen click here Typein job description or first few characters Press search icon to start search To confirm saving of Job click here Operating The Machine Page 25 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503...

Page 27: ... this area will show job settings in the right hand status area Job selected will be shown in text box Press to load job shown in text box Toggle between search results full list of jobs To cancel overwrite of Job press here To confirm overwrite of Job press here AutoCreaser Pro 33A Operating The Machine Page 26 CREASING MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573...

Page 28: ...he same way as explained when operating the machine automatically However the paper gate must be raised to its highest position for the sheets to be fed freely Operating the machine in manual sheet feed mode will also require the suction length to be continuous in order to accommodate various types of stock Therefore the feed should be set to Stream Feed Vacuum Drum position 2 see page 10 The mach...

Page 29: ...positions on the stacker bed 2 Place a single sheet from the stack to be creased perforated on to the stacker bed against the left hand guide 3 Position the right hand side guide on to the stacker bed leaving a minimum clearance of approximately 1mm each side of the sheet 4 Whilst the sheet is between the two guides on the stacker bed set the distance between the top of the sheet and the backstop ...

Page 30: ...supplied with the machine can also be used as a tool holder as demonstrated in the photograph left Page 28 Stacker Assy Page 29 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 31: ...stacker unit a left handed fixed guide and a right handed movable guide held on by a magnetic strip There is also a left hand extension guide The guides will control the way in which the paper is collated by setting their positions on the stacker bed 2 Place a single sheet from the stack to be creased perforated on to the stacker bed against the fixed left hand guide 3 Position the right hand side...

Page 32: ...o matching halves and are fitted to the drive wheels as shown in the photograph using the four screws supplied A hardened anvil is fitted to the drive hub as shown in the photograph also using the four screws supplied Again the anvils are made from matching halves Important The perforator blades are very sharp and care must be taken whilst handling Do not mix the matching pairs of blades or anvils...

Page 33: ...s 6 Using the 2 5mm allen key supplied take one of the matching pairs and mount on to the drive wheel Do not secure the blade 7 Mount the other matching pair to the drive wheel as shown Fig 6 Secure the blades to the wheel ensuring not to over tighten grub screw 8 Mark on a single sheet the desired perforating position Feed the sheet through the machine manually until the mark can be seen Use this...

Page 34: ... and blade as shown 15 Operate the machine and test the perforations for form It is important that the drive hubs are arranged evenly across the width of the paper in order to reduce the risk of jamming For multiple perforations repeat the above procedure 1 Perforating drive wheel with mounted blades 4 Drive hub with mounted anvils 2 Perforator stripper 5 Standard drive hub 3 Standard drive wheel ...

Page 35: ... shown below iii Select the up arrow to move the blade to the Top Dead Centre position 4 Unlock the cam adjustment lever by turning ant clockwise then rotate the cam adjustment handle in the direction shown in the diagram below to adjust the blade pressure Click on Up Arrow to put Anvil into Top Dead Centre position TDC AutoCreaser Pro 33A Page 34 CREASING MyBinding com 5500 NE Moore Court Hillsbo...

Page 36: ...dead center Switch the machine off 2 Remove the stacker unit and lift the exit guard Fig 9 3 Push down On the lay side of the bridge assembly 1 the pull back towards the operators side 2 Fig 10 1 2 Bridge Assembly FIG 9 FIG 10 Page 35 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 37: ...t 4 Fig 11 3 Lift Out Blade Set Fig 12 4 Slide the new blade set into the brass blade guides refit the bridge assembly this is a reverse of removing the blade 4 3 FIG 4 FIG 11 FIG 12 Page 36 CREASING MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 38: ...f the crease is not to a satisfactory level see pages 33 to adjust the creasing line Spares kits In the event of any damaged or lost components within the blade assembly spares kits are available on request However components within the blade set can not be ordered separately ie single blade or anvil The following Blade sets are supplied with the Autocreaser Pro 33A as standard Standard Blade set ...

Page 39: ... the kit also comes with 150mm 100mm 75mm length blades T The media window can be adjusted using bolts A Pads B this may have to be done to ensure the there are no jams or if the media is curled Fig 15 Cross Perforating Kit 76 06 04 Media Window A Media B FIG 15 Page 38 CREASING MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 40: ...at the stacker unit is located correctly and has not been disconnected from the magnetic switch l Check that the lower blade anvil is connecting to the home switch mounted below the lower blade anvil Paper not feeding l Check that the paper stack is not too high or too heavy for the feeder The height of the paper stack should be defined by the weight and the size of the stock being creased l Ensur...

Page 41: ...s 34 35 to access the dual sensor post located in between the drive rollers Using a soft brush clean the visible sensor on the end of the post Use the brush to clean the sensors between the post and the bottom paper guide which are not visible Fig 16 shows the dual sensor post containing the sensors Paper jammed under paper gate If paper gets jammed under the paper gate the vacuum drum will stop r...

Page 42: ...t the right or left arrows to inch the paper forwards or backwards See page 27 that describes how to remove paper jams Press the green tick button and then press the start button This error message could also mean that the crunch sensors are faulty or need cleaning Double Sheet Feed If the machine stops and error message 03 is displayed on the touch screen this indicates that a double sheet feed h...

Page 43: ...layed on the touch screen this indicates that the Lead Edge Sensor has seen a sheet subsequent to the first one as being longer Again this could actually be a longer sheet OR it could be a sensor problem if it is a recurring problem Check that the paper gate has been set correctly Lead Edge Sensor Blocked If the machine stops and error message 60 is displayed on the touch screen this indicates tha...

Page 44: ... the strength of the Lead Edge Sensor Beam is allowed to get down to about 25 The Lead Edge Sensors should ideally be cleaned before this warning screen appears NOTE The Lead Edge Sensors can be cleaned at any time by selecting the Tools Tab at the bottom of the Touchscreen and cleaning the Sensors as described on Pages 43 44 Press the Tools button to clean the Sensors as described on Pages 43 44 ...

Page 45: ...e top half of the indicator scale green and at its weakest towards the bottom half of the indicator scale red Note the position of the slider on the indicator scale and then clean the sensors as described on Page 44 NOTE This vertical indicator scale is repeated as a horizontal indicator scale on the right hand side of the Touchscreen Display as shown below FLASHING GREEN BLACK TO INDICATE THAT TH...

Page 46: ...he position of the slider on the indicator scale the slider should have moved nearer to the top of the scale indicating that dust has been removed from the sensors This sensor cleaning operation can be repeated again to see if the sensor beam strength can be further improved The Sensors can also be cleaned with a can of compressed air purchased from Farnell Farnell Part No 166 3191 or an equivalen...

Page 47: ...and clean the blade assembly l With the blade assembly removed clean the slots and surrounding area within the creasing unit Technician Maintenance It is recommended that your machine is fully serviced at least once every six months by a factory trained Service Engineer Trouble Shooting Page 46 CREASING MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 592...

Page 48: ...LT 2 71 083 01 OUTRIGGER FOOT 3 7 95 30 AUTOCREASER Pro 33 CB 70 207 12 620 028 1 BONDUS L WRENCH 3mm 11 620 026 1 BONDUS L WRENCH 4mm 2 401 02 050 008 SCREW PAN POZI TAPTITE M5 X 8 LONG 15 10 620 020 HEXAGON BALL DRIVER 2 5mm 1 620 007 1 HEXAGON BALL DRIVER 2mm 9 17 409 01 040 004 1 SCREW SKT SET FLAT PT M4 x 4 LG 16 403 01 030 006 12 SCREW SOCKET CAP HEAD M3 x 6 LG 7 617 003 5 STEEL BALL Ø20 13 ...

Page 49: ...Z 8 94 073 02 SIDELAY EXTENSION NARROW SHEET ACCESSORIES OPTIONS May be obtained from May also be obtained and your dealer and fitted to your fitted by your dealer You should machine using the instructions not attempt to fit options as supplied or by reading your specialist tools and knowledge are operators manual required AutoCreaser Pro 33A ACCESSORIES AND OPTIONS 7 70 216 ANTI STATIC KIT A C 33...

Page 50: ...BLY 7 655 016 PSU UNIT SWITCH MODE 48V 76 255 LEAD FOLD COMPENSATION SENSOR 607 042 TIMING BELT 160XL 175 28 01 BUTTERFLY VALVE STEPPER 76 156 BLADE POSITION SENSOR LEAD 76 241 STEPPER BLADE MOTOR ASSEMBLY 76 240 STEPPER DRIVE MOTOR ASSEMBLY 75 425 LEAD VACUUM DRUM ASSEMBLY 76 272 PSU ASSEMBLY ATX12V 300W 174 06 01 SMALL STEPPER DRIVER LOW POWER PCB ASSY 75 622 01 MINI ITX MOTHERBOARD PRO MACHINES...

Page 51: ...to your machine require specialist knowledge and should therefore be entrusted to your dealer 613 351 MICRO SWITCH Guard Circuit 613 191 MICRO SWITCH Home Circuit 78 071 01 ACTUATOR ASSY STACKER 681 020 681 011 FUSE 500mA Anti surge FUSE 315mA Anti surge FUSE 4A Anti surge 681 015 FUSE 15A Anti surge 652 047 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 64...

Page 52: ... 681 015 IF FITTED T315mAH 250V 681 011 ANTI STATIC UNIT FUSIBLE PSUs 24 V 48 V FUSIBLE ANTI STATIQUE si installé TRANSFORMER ASSY T15AH 250V 652 047 MAINS IN Page 51 SYSTEM RECOMMENDED SPARES AutoCreaser Pro 33A MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

Page 53: ...ou should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical and electronic equipment subject to disposal must be segregated from household waste Private households within EU Member States may return used electrical and electronic equipment to designated collection facilities free of charge Please contact your local disp...

Page 54: ...REVISION HISTORY Mod No Rev Mod Description Date Mod By Page 53 SYSTEM MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 640 5920 ...

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