Morgana AutoCreaser 50 Operator'S Manual Download

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Page 2

CREASING

INTRODUCTION

The Morgana Autocreaser 50

PAGE

THE AUTOCREASER 50

Labelled Photograph

THE CONTROLS

The control panel

Features on the control panel

QUICK START GUIDE

OPERATING THE AUTOCREASER 50

Setting the machine

Programming the machine

Reading stored programmes

Paper jamming

THE STACKER ASSEMBLY

Setting the Stacker unit

PERFORATING

Equipment, spares

Setting the machine

THE BLADE ASSEMBLY

Setting the blade pressure

Setting the blade alignment

REPLACING CREASING BLADE SETS

Installing new blade sets

Spares

TROUBLE SHOOTING

INDEX

DISPATCH KIT

ACCESSORIES & OPTIONS

RECOMMENDED SPARES

SAFETY Do’s & Don’ts

Summary of Contents for AutoCreaser 50

Page 1: ...ary 2008 70 069 DOCUMENT CREASING MACHINE Morgana Systems Limited United Kingdom Website www morgana co uk Telephone 01908 608888 Facsimile 01908 692399 OPERATORS MANUAL AutoCreaser 50 SERIAL No 710386LBAD ONWARDS ...

Page 2: ...e 12 Programming the machine 16 Reading stored programmes 17 Paper jamming 17 THE STACKER ASSEMBLY Setting the Stacker unit 18 PERFORATING Equipment spares 20 Setting the machine 21 THE BLADE ASSEMBLY Setting the blade pressure 23 Setting the blade alignment 24 REPLACING CREASING BLADE SETS Installing new blade sets 25 Spares 26 TROUBLE SHOOTING 27 INDEX DISPATCH KIT 30 ACCESSORIES OPTIONS 31 RECO...

Page 3: ...and weights in excess of 350gsm The minimum sheet size when the machine is used in automatic mode is 140mm x 210mm 5 x 8 Up to sixteen creases can be programmed to a single sheet The crease is programmed from the leading edge of the sheet using the controls on the front panel A minimum distance between creases is 0 1mm The Autocreaser 50 has up to nine available memory addresses for programmed cre...

Page 4: ... it tilts or shakes Do not unplug the plug or unplug the power cord from the outlet with a wet hand this can cause an electric shock Do not unscrew and remove any covers from the machine as it can cause an electric shock or injury Do read this operator manual fully before operating the machine Do not place receptacles containing liquids on any surface Do not adjust any part of the machine whilst r...

Page 5: ...Page 5 SYSTEM AutoCreaser 50 BLANK PAGE ...

Page 6: ... 1 Roller tilt handle 6 Air distribution knob 11 Paper Gate 2 Stacker assembly 7 Adjustable side lay 12 Exit Guard 3 Suction slot knob 8 Back Stop 13 4 The display unit 9 Fixed side lay 14 5 Air separation knob 10 Roller tilt knob Fuses Control Panel 15 Gap Set Knob and Lever 16 Vacuum Bleed Knob ...

Page 7: ...y standard Emergency Stop switch which will stop all power going to the machine when activated The Display Unit and the Switches on the Control Panel allow the operator to read edit create and initiate numerous creasing programs within the memory THE CONTROL PANEL System Switch Compressor Switch Emergency Stop Switch Selection Switch ...

Page 8: ...rograms increase or decrease the batch quantity and set a crease position System switch When activated the system switch will operate the motors in order to begin the creasing sequence Compressor switch Allows the operator to switch off the compressor unit in order to utilise the machine to manually feed sheets THE CONTROLS ...

Page 9: ... up to the paper stack allowing a gap of approximately 0 5mm 1 64 inch between the paper and the side lay 5 Position the backstop and slide it up to the paper stack also allowing a gap as stated in the above step Turn the Emergency Stop button clockwise to switch the power on The display unit is now illuminated a typical start up display menu is shown below The arrows on the display denote the dir...

Page 10: ...ck Tens Decimals 2nd Crease 0 0 1st Crease 148 0 Move the Selection Switch to the left to select or to the right to Tens select The or whichever has been selected Decimals Tens Decimals can then be adjusted by rotating the Selection Switch clockwise to increase or anti clockwise to decrease 8 9 To set the 2nd Crease position move the selection switch down the 2nd Crease is selected and can be set ...

Page 11: ...up step by step until the display contains the word see below Feed 12 Press the Compressor Switch down 13 Press the System Switch down the display will momentarily read Please 14 Move the selection switch down to begin feeding the sheets In order to manually feed sheets see instructions on page 17 Wait Initiating Feed and then return to show Quick Start Guide ...

Page 12: ...urning knob K An excessive gap is a most likely cause of double sheet feeding Setting the suction slot The suction slot is located inside the vacuum roller and can be adjusted by releasing and moving the suction knob horizontally in either direction to the required position For light stocks set the knob to the left and for heavier stocks set the knob to the right Adjustable Side Lay J K 6 5mm 1 4 ...

Page 13: ...sition Setting the Roller Tilt Mechanism The roller tilt mechanism has been designed to compensate for when the creasing position on the sheet is not square This could be due to an inaccuracy in the media or if the roller tilt mechanism has been incorrectly set The mechanism will be set to zero square when the machine is supplied To set the mechanism unlock the roller tilt knob located below the r...

Page 14: ...the drive wheels and hubs as shown in FIG 10 1 In order to avoid marking on some types of media ensure a gap between the drive wheels and hubs Operating the Autocreaser 50 Set Feed The length of suction on the sheet of paper being fed can be adjusted by setting the feed type as follows i From the start up menu move the selection switch to the right to select Setup ii Move the selection switch to t...

Page 15: ...heet is gripped in the infeed rollers Test the grip of the sheet in the rollers by trying to remove the 1 Place a sample sheet of the stock to be used onto the feed bed sheet by hand the sheet should be lightly gripped by the rollers If the grip on the sheet is too light or too heavy it can be adjusted as follows Gap Set Locking Knob Gap Set Lever i Turn the gap set locking knob anti clockwise to ...

Page 16: ... stored as follows i Move the selection switch up one click at a time until the display contains the word More ii Move the selection switch to the right one click at a time until the display contains the word Programs rotating the Selection Switch clockwise to increase or anti clockwise to decrease v Adjust all other digits for the 1st Crease position as described in steps iii and iv vi Move the s...

Page 17: ...e display will read Paper Jam In order to remove the paper causing the jam move the selection switch to the left or to the right to drive the paper forwards or backwards in short pulses Setting the machine to operate in manual mode In order to feed heavy stock very small or very large sheets embossed or even irregular shaped sheets it may be required to operate the machine manually The machine can...

Page 18: ...e two side guides on the stacker unit a left handed fixed guide and a right guide The guides will control the way in which the paper is collated by setting their positions on the stacker bed 2 3 Place a single sheet from the stack to be creased perforated on to the stacker bed against the fixed left hand guide Position the right hand side guide on to the stacker bed leaving a minimum clearance of ...

Page 19: ...ck stop can be used as shown in FIG 13 1 to adjust the TIPS One of the back stops supplied with the machine on the stacker assembly can also be used as a tool holder as demonstrated in the photograph left The scale on the bed can be used to measure the desired creasing or perforating position on the sheet The Stacker Assembly position of the paper stack AutoCreaser 50 Page 19 SYSTEM ...

Page 20: ...nch allen key The perforator blades are split into two matching halves and are fitted to the drive wheels as shown in the pho tograph using the four screws supplied A hardened anvil is fitted to the drive hub as shown in the photograph also using the four screws supplied Again the anvils are made from matching halves Important The perforator blades are very sharp and care must be taken whilst hand...

Page 21: ...sing the 2 5mm allen key supplied take one of the matching pairs and mount on to the drive wheel Do not secure the blade 7 Mount the other matching pair to the drive wheel as shown fig 16 1 Secure the blades to the wheel ensuring not to over tighten grub screw 8 Mark on a single sheet the desired perforating position Feed the sheet through the machine manually until the mark can be seen Use this m...

Page 22: ...ub 3 Standard drive wheel Always remove blades and anvils once the perforating operation has been completed to avoid marking on digital or delicate media 1 4 FIG 17 1 2 3 5 6 7 Upper shaft support block 7 Shaft support blocks are mounted on the top and bottom shafts If they are in a position that obstructs perforating they can be slid along just enough to clear the hubs They should be mounted as n...

Page 23: ...the blade will move to top dead center The display will now read Blade is moving to TOP DEAD CENTER Blade Pressure May Now Be Adjusted See and then change to read Operators Manual 2 Raise the exit guard 3 Using a 6mm allen key unlock the shoulder bolts labelled with scale transfer positioned at each end of the creasing blade 4 Turn the adjustment cam to adjust the blade pressure Increasing the gra...

Page 24: ... locking screws located on the front face at both ends of the blade anvil as shown below 4 Using a 4mm allen key locate the two front or back alignment screws in the side frame in order to adjust the blade anvil 5 The upper screw of the two will adjust the upper blade anvil whereas the lower screw will adjust the lower blade anvil both in very small increments 6 In order to obtain the required pos...

Page 25: ...e adjustment links away from the dowels located in the ends of the blades anvils as shown in the photograph left 7 Place the new blade set into position Check that the eccentric shoulder bolts on the link plates have been positioned as shown in fig 20 1 8 Upper blade anvil only Slide the adjustment links onto the dowels 9 Slide the new blade set into the slots of the creasing unit as shown in fig ...

Page 26: ...res kits In the event of any damaged or lost components within the blade assembly spares kits are available on request However components within the blade set can not be ordered separately ie single blade or anvil Standard Blade set Part number 76 237 02 Consisting of a standard blade and anvil blade brushes blade links and alignment bolts FIG 21 1 Narrow Blade set Part number 76 237 03 Consisting...

Page 27: ...eleased Check that the exit guard is down Check that the stacker unit is located correctly and has not been disconnected from the magnetic switch Check that the lower blade anvil is connecting to the home switch mounted below the lower blade anvil Paper not feeding Check that the paper stack is not too high or too heavy for the feeder The height of the paper stack should be defined by the weight a...

Page 28: ...nd the control panel reads Overlap Probable Cause Double Sheet check that the machine is not feeding multiple sheets If so check that the paper gate has been correctly set Blade Not Home If at any time during the creasing process the control panel reads it Blade Not Home is indicating that the lower blade anvil has not made contact with the HOME switch ie blade still in top position Switch the mac...

Page 29: ... the Morgana cleaning kit Morgana cleaning kit part number 90 018 Remove and clean the blade assembly With the blade assembly removed clean the slots and surrounding area within the creasing unit Technician Maintenance It is recommended that your Morgana Autocreaser 50 is fully serviced at least once every six months by a factory trained Service Engineer ...

Page 30: ...m 620 026 1 BONDUS L WRENCH 4mm 620 020 HEXAGON BALL DRIVER 2 5mm 7 403 01 030 006 409 01 040 004 12 SCREW SOCKET CAP HEAD M3 x 6 LG 1 SCREW SKT SET FLAT PT M4 x 4 LG 1 15 70 055 01 1 BLADE EXTRACTION TOOL OP SIDE 16 70 055 02 1 BLADE EXTRACTION TOOL LAY SIDE 7 95 10 17 08 041 02 1 SLITTING ANVIL UNDERSIZE 08 066 1 SLITTER PERF BLADE 28T 18 624 017 3 SLITTER SCORER PK STYLE 0212 40X40X20 WARNING T...

Page 31: ...ge are required May be obtained from ITEM PART NUMBER DESCRIPTION ACCESSORIES AND OPTIONS 1 99 10 PERFORATING BLADE SET 20T Card 1 1 99 12 PERFORATING BLADE SET 28T Single sheets 2 1 99 41 PERFORATING BLADE SET 56T Fine perforations 3 1 99 35 ANVIL SET USED WITH ABOVE BLADE SETS 4 76 237 03 BLADE SET NARROW AUTOCREASER 50 5 AutoCreaser 50 Page 31 SYSTEM 70 082 ANTI STATIC KIT AUTOCREASER 50 6 94 0...

Page 32: ... 5V 24V 655 015 PSU UNIT SWITCH MODE 24V 76 230 02 PAPER GUIDE ASSEMBLY Bottom Sensor 76 155 PAPER JAM SENSOR ASSEMBLY 76 154 UPPER SENSOR ASSEMBLY 98 013 03 ANTI STATIC BRUSH 609 022 O RING Ø32 606 035 KNOB Roller Tilt 76 109 POWER LINK BEARING 76 237 02 BLADE SET Standard Autocreaser 50 76 042 DRIVE BELT FEED BED 607 042 TIMING BELT 160XL 607 048 TIMING BELT TWIN GRIP 200 DXL 050 608 019 SHOULDE...

Page 33: ... subject to wear loss or accidental damage and is included for your guidance only Replacement of parts fitted to your machine require specialist knowledge and should therefore be entrusted to your dealer 602 056 BEARING DRAWN CUP NEEDLE ROLLER Ø15XØ21X12 602 085 BEARING DRAWN CUP NEEDLE ROLLER Ø10XØ14X10 76 145 02 GAP CONTROL HUB LAY SIDE 76 148 01 GAP SET LEVER ASSY OP SIDE 76 148 02 GAP SET LEVE...

Page 34: ...n your equipment is confirmation that you should not dispose of the equipment in the normal household waste stream In accordance with European legislation end of life electrical and electronic equipment subject to disposal must be segregated from household waste Private households within EU Member States may return used electrical and electronic equipment to designated collection facilities free o...

Page 35: ...AutoCreaser 50 Page 35 SYSTEM ...

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