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Morbark TORNADO 13, Safety & Operators & Parts Manual

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Morbark TORNADO 13 Safety & Operators & Parts Manual Download Page 43

*REFER TO CHECK SHEET FIRST

1/99

ITEM

QTY.

DESCRIPTION

1

1

Throttle Cable(Incl. 5 & 6)

2

1

Cable Fitting

3

1

Throttle Cable Bracket

4

2

Bolt

5

2

Nut

6

2

Lockwasher

7

4

Shock Mount

8

8

Nut

9

8

Lockwasher

 10

1

Water Temperature Gauge

 10a

1

Water Temperature Sender

 11

1

Oil Pressure Gauge

 11a

1

Oil Pressure Sender

 12

1

Tachometer

 13

1

Volt Meter

 14

1

Hour Meter

 15

1

Key Switch

 15a

1

Key

 16

1

Legend Plate

 17

1

Permissive Overide Switch

 18

1

15 Amp Fuse

 18a

1

15 Amp Fuse Holder

 19

1

Vandalism Door

 20

1

Door Key Assembly

GAUGE PANEL COMPONENTS

CATERPILLAR 3054T

ENGINE P/N  29247-208 &  29247-204

1

2

3

5

6

4

4

7

9

8

10

11

12

13

14

17

16

18

15

19

20

4 0

Summary of Contents for TORNADO 13

Page 1: ... REFER TO CHECK SHEET FIRST 1 99 76340 241 1 99 Manufactured By Morbark Inc ...

Page 2: ... REFER TO CHECK SHEET FIRST 1 99 ...

Page 3: ...ains chemicals known to the state of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm ...

Page 4: ...nce Schedule 17 General Maintenance 18 Changing Chipper Knives 19 Inspecting and Adjusting the Knife Anvil Clearance 20 Sharpening Chipper Knives 21 Torque Chart 22 Air Filter 23 Lubrication Schedule 25 Adjusting the Belt Tension 26 Transporting the Brush chipper 27 Electrical Diagram 28 Adjusting The Auto feed 28 Trouble Shooting The Chipper 29 Parts Table of Contents 30 1 ...

Page 5: ...f the tongue If for any reason you should find it necessary to correspond with us or one of our dealers please include this number We believe it is the responsibility of the customer to ensure that all personnel especially operators and maintenance people view any applicable video tapes and become familiar with this operator s manual prior to working with or around the brush chipper Safety is ever...

Page 6: ...EET FIRST 1 99 A Frame E Adjustable Deflector I Axle B Hitch F Fuel Hydraulic Tank J Hood Hinged C Infeed G Belt Shield K Anvil D Jack Stand H Discharge Spout L Instrument Panel MAIN COMPONENTS J I G B F L D H 3 C A K E ...

Page 7: ...se The chipper base holds the chipper drum assembly and its bearings The base is a welded construction Knife Anvil The chipper knife cuts against the knife anvil The knife anvil is adjustable See Inspecting and Adjusting Anvil pg 20 for proper adjustment Chipper Knife These are attached to the chipper drum with four bolts Feed Wheel Feeds the material at steady rate to the chipper drum Drum Lock P...

Page 8: ...hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises HANDLE FUEL SAFELY AVOIDFIRES Handle fuel with care It is highly flammable Do not refuel the machine while smoking or when near open flames or sparks Always stop engine before refueling machine Fill the tank outdoors Prevent fires by keeping machine clean of accumulated trash grease...

Page 9: ...ow all safety signs Danger signs identify the most serious hazards Keep safety signs in good condition Re place any missing or damaged safety signs Signs are attached to machine near spe cific hazard areas If decals are required they can be purchased through your local Dealer SAFETY 6 ...

Page 10: ...It is also imperative to review this information with any new employees BEFORE they work with the chipper We urge you to review these safety proce dures with your employees on a regular basis throughout the year Safety training is not a one shot affair It requires your continuous commitment Over the life of the chipper it is not unusual to have as many as 20 or 30 different operators Even though w...

Page 11: ...again due to the possi bility of snagging Working boots with good traction should be worn to reduce the possibility of slipping Before operating the chipper all operators should read and understand all safety informa tion in the operator s manual and all safety decals on the machine These decals should never be removed If they are worn or frayed new decals should be ordered from your local Morbark...

Page 12: ...tors know and understand its function During the course of a working day the chipper operator will use this control bar hundreds of times to control the feed of wood and brush It becomes second nature for an experienced operator to use the bar and it is very important to train any new operators in its use Before starting the engine the safety control bar should be placed in the neutral position Wh...

Page 13: ...d en gage the feed system You should never attempt to feed handfuls of twigs leaves and other material that has been raked up There is no way to get it into the chipper without violating safety rules This material should be placed in the chip van or chip pile directly Not only is it danger ous to feed the material but it can contain rocks metal and other material that can damage the chipper NEVERB...

Page 14: ... extinguisher handy at the job site Never attempt to unclog the chipper or per form any other type of maintenance when the chipper is running Before performing any maintenance on the chipper always turn off the engine and re move the ignition key Also keep in mind that the chipper drum will coast for several minutes after the machine is shut off ALWAYS MAKE CERTAIN THE DRUMHASCOMETOACOMPLETESTOP B...

Page 15: ...r lines for any reason the current could travel through the truck to the chipper Never operate or touch the chipper until all aerial operations in the vicinity of power lines are completed Whenever possible the chipper should be set up on level ground Never stand in front of the chipper discharge chute Never direct the flow of chips towards anyone Flying wood chips are very danger ous Never just t...

Page 16: ...ner or operator of a Morbark chipper you know what a useful tool it is With anti burning and anti burying regulations spreading across the country it is absolutely necessary that we have brush chippers to dispose of and recycle brush and wood waste It is equally necessary that we operate these machines in the safest manner possible We have done all we can do to manufacture the safest chipper possi...

Page 17: ...nd pull you into the chipper Wear appropriate safety equipment at all times PRIOR TO STARTING YOURMACHINE If not attached to the towing vehicle block the tongue of the machine Never use the adjustable jack as the sole support when operating the machine Block the wheels Check for foreign objects in the chipper housing infeed area Check all parts They should be in good working condition and be faste...

Page 18: ...ging Chipper Knives section 5 If knives are in good condition check 3 4 16 knife bolts for tightness Refer to torque chart on pg 22 6 When checking knives always check the chipper bearings and grease them Also check knife holder bolts 7 After inspecting all knives and bolts remove the drum lock pin 8 Close chipper hood and bolt down tight MAKE ONE LAST VISUAL INSPECTION 1 Check tightness of all bo...

Page 19: ...ipping bump ing the clutch for a 2 3 second count Disengage the clutch handle and allow the engine to regain RPM then fully engage the clutch handle CHIPPINGWOOD 1 Always position the throttle at full RPM while chipping 2 Feed material into infeed spout Never allow your hands to enter the infeed spout Feed short material by placing it on top of longer material that is feeding into the chipper NOTE...

Page 20: ... water X Check hydraulic fluid X Check clutch engagement torque X Check tightness of engine bolts X Check tire pressure before moving machine Replace engine air fuel and oil filters refer to engine manual CHIPPER Check sharpness of knives X Check tightness of chipper bearing bolts X Check tightness of chipper knife bolts X Check for proper anvil clearance every time you check chipper knives Check ...

Page 21: ...ature of the coolant use caution when removing radia tor cap Always shut off the machine before refuel ing Do not smoke weld or use any type of flame near the machine when refueling Always wear appropriate clothing and safety equipment while maintaining your machine Always wear leather gloves when changing or servicing chipper knives Always replace all safety guards after ser vicing Always make su...

Page 22: ... pocket 8 Reverse or replace the knife 9 Place the knife onto the knife holder and insert bolts Before tightening slide the knife forward and then proceed to torque bolts down NOTE Refer to torque chart on pg 22 10 Remove drum lock pin 11 Repeat this process for each knife 12 After changing knives fasten chipper hood back in place IMPORTANT Always adjust anvil after each time you replace or sharpe...

Page 23: ...ccidently 5 Turn the engine off and remove the ignition key and coil wire on gasoline power units Dis engage the clutch Wait until the drum comes to a complete stop 6 The anvil clearance can be checked by reach ing into the infeed spout 7 Use a feeler gauge to check the clearance between the knife anvil and the cutting edge of each knife Set anvil to the knife that is located closest to the anvil ...

Page 24: ...tate the knives The time between knife sharpening will depend on many factors such as a Species of wood b Weather conditions rain causes the trees to pick up soil while being dragged to the chipping site Soil is extremely hard on knives c Amount of chipper production d The quality of the knife Knives should be sharp ened professionally with a coolant type surface grinder Sharp Edge Inc knives are ...

Page 25: ...rectly or indirectly affect friction such as surface texture type of coating or finish lubrication speed of tightening human error etc it is possible to experience as much as 25 deviation in preload clampload with the use of a torque wrench NOTES 1 Always use the torque values above when specific torque values are not available 2 Do not use above values in place of those specified in other section...

Page 26: ...amage to the pre cleaning section of the air cleaner THE PROBLEM OF AIRBORNE CONTAMINANTSENTERINGTHE ENGINE 1 Check to make sure the element has not been damaged in handling Examine for dents and holes 2 Check to make sure all gaskets are sealing Examine for dust trails which indicate leaks Check to be certain wing nut is tight 3 Examine the clean air transfer tubing for cracks loose clamps or loo...

Page 27: ... REFER TO CHECK SHEET FIRST 1 99 SAFETY MAINTENANCE BASIC ELEMENT SERVICE PRECAUTIONS to enter element 24 ...

Page 28: ...1 Lithium base grease every 6 months B Chipper bearings Lubricate every 50 hrs until excess grease is present C Follow engine manufacturer s guidelines for lubrication of engine D Grease clutch monthly According to specs E Grease remaining pivot points every 8 hrs with a good grade EP1 Lithium base grease C B E D A E 25 ...

Page 29: ...move the belt shield 3 Loosen the engine bolts 4 Adjust chipper belt with the belt tightening bolts to get proper belt tension 5 Tighten 5 8 11 engine bolts with proper torque pg 22 NOTE Adjust both sides evenly to ensure proper sheave alignment 6 Whenever the belt shield is removed for service replace it after you have finished Shields are built for your protection Use them Inspect chipper drive ...

Page 30: ...en properly attached and safety pins installed 4 Check tire pressure to ensure proper inflation which is found on the side of the tire 5 Hook up electrical connections and be sure tail lights and turn signals function properly 6 Cradle safety chains under towing hitch and securely attach them to the towing vehicle Raise tongue jack and swivel to horizontal position 7 Clean infeed of all debris 8 S...

Page 31: ... REFER TO CHECK SHEET FIRST 1 99 ELECTRICAL DIAGRAM ADJUSTING THE AUTO FEED 28 200 250 ...

Page 32: ...s REMOVE THE IGNITION KEY AND COIL WIRE on gasoline units DISENGAGE THE CLUTCH if applicable Carefully pull the material from the infeed Resume Operation Chipper bearing 1 Lubricate or replace bearings running too hot 210 F Maximum 2 Drum RPM too high Do not exceed 2300 RPM 3 Bearing retainer cap loose Torque to 100 ft lbs Discharge spout plugged 1 Obstruction in discharge spout Remove obstruc tio...

Page 33: ...TS LISTINGS Chipper Components 31 Infeed Components 33 Axle Components 34 Miscellaneous Components 35 Engine Components Caterpillar 37 Cummins 41 John Deere 41 Hydraulic Components 42 Hydraulic Schematic 43 Replacement Parts Order Record 44 Warranty 45 30 ...

Page 34: ... REFER TO CHECK SHEET FIRST 1 99 CHIPPER COMPONENTS 31 2 3 2 1 6 5 4 7 8 24 15 14 13 16 17 12 18 23 21 22 20 19 11 10 9 10 12 25 26 28 30 32 31 29 27 18 ...

Page 35: ...936 901 Bearing 13 1 24181 660 Belt over 60hp 14 1 24217 668 Sheave over 60hp 15 1 24133 223 Bushing 16 1 24133 591 Bushing 17 1 24217 128 Sheave over 60hp 18 3 24131 318 Bushing 19 1 30449 452 Shaft 20 8 22424 404 Bolt 21 2 30130 101 Cover Plate 22 2 39233 692 Knife 23 1 30412 462 Anvil 24 1 Pump 25 1 40219 452 Discharge Fan 26 1 31030 462 Drum Lock Pin 27 1 30438 452 Hood Pin 28 1 40502 462 Hand...

Page 36: ...40182 452 Chain Guard 14 24251 026 Roller Chain ITEM QTY PART NO DESCRIPTION 15 1 24264 837 Sprocket 16 1 24132 212 Bushing 17 2 26816 119 Cylinder 18 4 26816 538 Pin 19 4 30784 901 Bushing 20 2 31030 462 Yoke Lock Pin 21 2 23918 629 Bearing 22 1 40215 452 Bottom Feedwheel 23 1 24333 245 Chain Coupler Half 24 1 24333 002 Roller Chain 25 1 24333 247 Chain Coupler Half 26 1 26737 204 Hydraulic Motor...

Page 37: ... Axle Complete Hydraulic Brakes 2 2 29311 866 Grease Seal 3 2 29311 865 Bearing Cone 4 2 29311 890 Bearing Cup 5 2 29310 431 Brake Drum Includes Brg Cups 6 2 29311 889 Bearing Cup 7 2 29311 864 Bearing Cone 8 2 29310 120 Spindle Nut 9 2 29310 432 Dust Cap 10 12 29310 433 Wheel Nut 11 1 29310 374 Plain Hub Includes Brg Cups 1 2 3 5 4 10 6 7 8 9 1 2 3 4 11 10 6 7 8 9 34 ...

Page 38: ...nder 5 1 31030 462 Yoke Lock Pin 6 1 30403 452 Forward Reverse Handle 7 2 24741 621 Yoke Spring 8 1 40479 462 Tail Light Kit 9 1 40587 926 Valve Bank 10 1 31170 462 Valve Bank Linkage from valve 10a 1 31167 462 Valve Bank Linkage to forward reverse handle 11 1 40199 452 Infeed 12 1 29315 007 Battery Box Plastic 12a 1 40546 460 Lockable Battery Box 13 1 29315 021 Battery 8 10 12 13 35 ...

Page 39: ... 1 29311 608 Lunet Ring 1 a 1 40208 460 2 Ball Hitch 2 1 40168 462 Safety Chain 3 1 40223 452 Hydraulic Tank Fuel Tank 4 2 29312 418 Tire Rim 9 50 x 16 5 5 1 40182 452 Chain Guard 6 1 26838 071 Hydraulic Filter 7 1 40506 462 Fender MISC COMPONENTS 3 5 6 4 7 1 2 36 ...

Page 40: ...nt Engine Mount Plate 10 4 Bolt 11 4 Lockwasher 12 4 Bolt 13 4 Bolt 14 4 Nut 15 8 Bolt 16 8 Lockwasher 17 1 L H Bracket 18 1 R H Bracket 19 4 Shock Mount Bolt 20 4 Shock Mount 21 4 Shock Mount Washer 22 4 Shock Mount Nut 23 4 Shock Mount Lockwasher 24 2 Rear Mount 25 8 Rear Mount Bolt 26 8 Rear Mount Lockwasher ITEM QTY DESCRIPTION Note Order by Engine s n Item number description requesting 37 ENC...

Page 41: ...1 Sucker Fan 4 1 Lower Radiator Hose 5 1 Upper Radiator Hose 6 4 Hose Clamp 7 1 Radiator 8 2 Washer 9 4 Flat Head SSS 10 2 Shock Mount 11 4 Nut 12 2 Spacer 13 2 Washer 14 1 Bolt 15 1 Screen ITEM QTY DESCRIPTION 16 5 Screen Mount 17 1 R H L Bracket 18 4 Bolt 19 4 Nut 20 4 Lockwasher 21 4 Flat Washer 22 2 Radiator Isolators Top 23 1 R H Tee Bracket 24 2 Nut 25 1 Spacer 26 1 Mounting Bracket 27 2 Bol...

Page 42: ...mp 5 1 Elbow 90 Reducer 6 1 T Bolt Clamp 7 2 Mounting Bands 8 4 Bolt 9 4 Lock Nut 10 1 Service Indicator 11 1 Air Cleaner Ass y 12 1 Worm Gear Clamp 13 1 Air Inlet Hood 14 1 Safety Element 15 1 Primary Element 16 2 Nut Assembly 17 2 Mounting Bands 18 4 Bolt 19 4 Bolt 20 1 Exhaust Pipe 21 3 Nut 22 1 Muffler 23 1 Clamp 24 1 90 Elbow 25 1 Rain Cap 20 21 22 7 14 16 15 16 11 25 24 23 17 17 13 12 18 19 ...

Page 43: ...Gauge 10a 1 Water Temperature Sender 11 1 Oil Pressure Gauge 11a 1 Oil Pressure Sender 12 1 Tachometer 13 1 Volt Meter 14 1 Hour Meter 15 1 Key Switch 15a 1 Key 16 1 Legend Plate 17 1 Permissive Overide Switch 18 1 15 Amp Fuse 18a 1 15 Amp Fuse Holder 19 1 Vandalism Door 20 1 Door Key Assembly GAUGE PANEL COMPONENTS CATERPILLAR 3054T ENGINE P N 29247 208 29247 204 1 2 3 5 6 4 4 7 9 8 10 11 12 13 1...

Page 44: ...B 12a 1 29323 711 Rain Cap 4BT 4BTA 13 1 29215 328 Water Separator Filter 13a 1 29316 226 Override Switch 14 1 29215 393 Water Temperature Sending Unit 15 1 29215 400 Hour Meter 16 1 29215 454 Oil Pressure Shut Down 17 1 29215 483 Tach Probe JOHN DEERE 4045D 4045T ITEM QTY PART NO DESCRIPTION 1 1 29229 572 Fuel Filter 2 1 29229 571 Oil Filter 3 1 29321 288 Air Filter 4 1 29229 330 Oil Pressure Gau...

Page 45: ...ing Bearing 4 1 26737 212 Housing 5 1 26737 715 Rear Housing Bearing 6 1 26737 213 Drive Link 7 1 26737 214 Reverse Manifold 8 1 26737 215 Manifold Boot 9 1 Drive Link Spacer 10 1 26737 216 Standard Rotor 11 1 26737 217 Balance Plate 12 1 26737 218 Steel Ball 13 1 26737 219 Endcover 14 1 Tag 15 1 26737 220 Bolt Set 16 1 26737 221 Shaft 17 1 26737 725 Key ITEM QTY PART NO DESCRIPTION 6 9 5 1 42 ...

Page 46: ... REFER TO CHECK SHEET FIRST 1 99 HYDRAULIC SCHEMATIC 43 ...

Page 47: ... REFER TO CHECK SHEET FIRST 1 99 REPLACEMENT PARTS ORDER RECORD PART NAME PART NO QUANTITY EXPECTED ORDERED DELIVERY DATE 44 ...

Page 48: ... REFER TO CHECK SHEET FIRST 1 99 WARRANTY 45 ...

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