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       Manual Part No: 931545-02                            MV1 Gas Solid Top Range 

       - 12 – 

       Manual Rev No: 1 

 

Installation (cont.) 

 
 
Leak Test 
 
Clean off any protective film from the stainless steel panels. 
 

AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS

 require that 

ALL 

connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks. 

THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE

.  

 
Checking and Commissioning  
 

ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS 
IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE. 

 

CHECK THE GAS PRESSURE AT THE APPLIANCE THUS

: - 

 
The pressure test point is located on the manifold rail behind the front control panel, which is secured 
by two M5 screws. 
 
Connect a manometer (U tube) to the test point. Turn on the gas supply and light the Oven and solid top 
burner. Check that the pressure reading agrees with that stated on the data Plate. 
 

SHOULD ADJUSTMENT BE NECESSARY, PROCEED AS FOLLOWS

: - 

 

FOR PROPANE GAS, REFER TO SUPPLIER

 
On the gas governor: - 
 
Remove the cap in order to gain access to the pressure adjusting screw. 
Turn the pressure adjusting screw clockwise to increase the pressure or anti-clockwise to decrease it. 
When the pressure reading is correct, refit the cap to the governor. 
Turn the gas supply to the unit 

OFF

 at the stopcock and disconnect the manometer (U tube). Ensure that 

the pressure test point screw is refitted.  
Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point.  
 
Burner Aeration 
 
The aeration of all the burners is fixed and does not need adjusting. 
 

The parts protected by the manufacturer or his agent are not to be adjusted by the installer. 
This appliance must be equipotentially earth bonded. 
 
 

Summary of Contents for MV1RGP90-ST-LP

Page 1: ...MV 1 SERIES GAS GENERAL PURPOSE SOLID TOP RANGES OWNER S MANUAL Click here for Parts List Country of Destination GB and IE Manual Part No 931545 02 MV1 Gas Solid Top Range 1 Manual Rev No 1 ...

Page 2: ...he burner as this is part of the unit s safety mechanism It is particularly important to check this following spillage as solidified fats and carbonized meat juices can impair the valves correct operation IMPORTANT INFORMATION INSTALLATION ENGINEER Please ensure the customer is made fully aware of how the gas tap and thermostat operate and the importance of checking its operation daily ...

Page 3: ... Gas Solid Top Range 3 Manual Rev No 1 Model No Product Description Rev Date Flexible Hose Size MV1RGP90 ST NG MV1RGP90 ST LP MV Gas Solid Top Ranges 900 Solid Top Range 900 Solid Top Range 1 1 03 01 05 03 01 05 BSP hose BSP hose ...

Page 4: ...duction 5 Important Note 6 Specification 7 9 Gas Pressure Connection 7 8 Overall Dimensions 9 Installation 10 12 Important Note 10 Positioning 10 11 Checking Commissioning 12 User s Instruction 13 21 Important Note 13 14 Operation 15 18 Cleaning 19 21 Service Maintenance 22 27 Routine Maintenance 22 Fault Finding 23 Instructions 24 27 Spare Parts 28 29 Warranty Cover Sheet 30 ...

Page 5: ...INSTALLATION USE REGULATIONS 2000 the requirements of the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply ad...

Page 6: ...dental burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisor s responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty repair work you should contact The Service Manager Viscount Catering Limited Provincial Park...

Page 7: ...en connecting using a flexible hose fit a BSP hose Heat Input Nett Values NATURAL GAS PROPANE INDIVIDUAL BURNERS ONLY Btu h kW m hr Btu h kW Kg hr 900 Oven 33 437 9 8 30 366 10 3 Solid Top 32 414 9 5 30 025 8 8 TOTALS 900 Solid Top Range 65 851 19 3 1 751 65 169 19 1 1 496 Burner Injectors Natural gas Propane Gas 900 Oven 2 8 1 6 900 Oven By pass 0 65 Adjustable 0 65 Solid Top Burner 2 65 1 6 Soli...

Page 8: ...Dimensions 900 Oven 600 Oven Oven Cavity Width 720mm 425mm Oven Cavity Depth 608mm 608mm Oven Cavity Height 480mm 480mm Nominal Volume 0 2m3 7 4 ft3 0 123m3 4 3 ft3 Shelf sizes 685mm x 500mm 385mm x 500mm Volume of Cooking Space 0 17m3 5 9 ft3 0 09mm3 3 3 ft3 Weight 900 Solid Top Range 140kg ...

Page 9: ...Specification cont 700 751 751 900 34 150 900 769 930 900 Solid Top Range Manual Part No 931545 02 MV1 Gas Solid Top Range 9 Manual Rev No 1 ...

Page 10: ... level and capable of adequately supporting the weight of the appliance TO COMPENSATE FOR SOME UNEVENNESS OF THE FLOOR THE APPLIANCE FEET ARE ADJUSTABLE THE FLOOR MUST BE FIRE PROOF If it is not or if any adjacent wall or surface is made of a combustible material then the installer MUST ensure that the requirements of the LOCAL FIRE REGULATIONS are observed Positioning Place the appliance in posit...

Page 11: ... all of the screw in feet in each corner of the base Turn anti clockwise to lower and clockwise to raise the corner Gas Connection Natural Gas The size of the supply pipe should be no smaller than BSP and an easily accessible stopcock must be fitted in the gas line adjacent to the appliance The gas governor provided with the appliance MUST be fitted in the supply line BETWEEN the stopcock and the ...

Page 12: ...ter U tube to the test point Turn on the gas supply and light the Oven and solid top burner Check that the pressure reading agrees with that stated on the data Plate SHOULD ADJUSTMENT BE NECESSARY PROCEED AS FOLLOWS FOR PROPANE GAS REFER TO SUPPLIER On the gas governor Remove the cap in order to gain access to the pressure adjusting screw Turn the pressure adjusting screw clockwise to increase the...

Page 13: ...urfaces of this appliance get hot in use It is the responsibility of the kitchen supervisor to inform and warn every user and kitchen worker of this and furthermore to ensure those users wear and use protective clothing when operating the appliance Should any adjustment or attention be necessary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Serv...

Page 14: ... without prior notification and without the responsibility to update any delivered or in service appliance and furthermore without incurring the responsibility for altering these instructions In such circumstances it may be found that the appliance detailed herein differs in certain respect from the one supplied For further details or enquiry s please contact Viscount Catering Limited Nether Lane ...

Page 15: ...nti clockwise to the single flame position is the lowest setting Note When first lighting the appliance or after installation or after an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the gas tap knob C fully clockwise beyond the FULL ON position to the Off posi...

Page 16: ...Users Instructions cont Solid Hotplates cont Spark Ignition Button Manual Part No 931545 02 MV1 Gas Solid Top Range 16 Manual Rev No 1 ...

Page 17: ... lighting the appliance or after installation or after an extended shut down period it may be necessary for gas control knob to remain pushed in for some time before burner will light owing to the presence of air in gas line To Turn Off Turn the thermostat knob B clockwise to the OFF position Using the Oven There are 6 shelf positions provided so that the two shelves can be put at different height...

Page 18: ...shelves As an alternative leave the food on the upper shelf until it is cooked then move the food from the lower shelf to the upper shelf or leave on the lower shelf until cooked Cooking identical foods on three different shelves is seldom satisfactory and is not recommended but the cool zone at the oven bottom can be sometimes used for slow casseroles whilst general and specialised cooking is car...

Page 19: ... Wipe the solid top hotplate sections clean while they are still warm use a grease absorbing material DO REMOVE GREASE AND SPILLOVERS BEFORE THEY BURN ON If the equipment is to be out of service for any length of time apply a thin coating of cooking oil to each section in order to prevent rust forming Clean off before using the appliance again Once a month remove the solid top sections and clean o...

Page 20: ...ion while you clean the oven it will collect all the bits and drips and can be removed for cleaning at the sink Clean stainless steel with soap and hot water or a mild detergent solution Rinse and dry thoroughly DO NOT USE CAUSTIC OR ABRASIVE CLEANERS DO NOT USE ABRASIVE PADS Vitreous enameled surfaces should be wiped clean of grease and Spillage s BEFORE they are burnt on Use a mild solution or g...

Page 21: ...of gas burners must be clean and unobstructed The user must brush them clean using a dry bristle brush THE UNBLOCKING OF GAS BURNER PORTS IS BEST LEFT TO A QUALIFIED SERVICE ENGINEER All gas taps and gas controls must operate smoothly and freely without sticking or jerking A QUALIFIED SERVICE ENGINEER MUST carry out re lubrication WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR BU...

Page 22: ... as stated on the data plate Natural Gas 15 mbar 6 wg Propane Gas 37 mbar 14 8 wg 2 Turn each solid top burner in both full and turn down positions 3 Carry out the lighting procedure for the oven and check that the ignition and the burner flames are satisfactory 4 Turn off the gas supply to the range 5 Re grease the solid top gas tap as required and ensure that the barrel is secured by the two nit...

Page 23: ...r ring cap not located Re locate Irregular flame Low pressure Check pressure at Test Point OVEN Accumulation of dirt or grease around burner ports Clean Failure to ignite Connection broken or disconnected Replace Lead reconnect Loose thermocouple Tighten thermocouple Electro magnetic unit failure Replace gas taps Burner fails to establish on minimum rate By pass too low Adjust by pass screw Oven t...

Page 24: ...ve the thermostat from the gas rail by unscrewing the supply tube connection and unscrew the single screw in the clamping bracket below the thermostat The thermostat can now be removed Replace the thermostat by reversing the above procedure ENSURE THAT THE THERMOSTAT PHIAL IS NOT KINKED HAS NO SHARP BENDS AND IS CORRECTLY LOCATED IN ITS HOLDER 2 Removal of Oven Thermocouple Disconnect the thermoco...

Page 25: ...e oven base The burner complete with its fixing brackets can be lifted out 4 To Remove or clean a Hotplate Injector Remove the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Remove the supply pipe to the injector elbow by unscrewing the union coupling nut Unscrew the injector elbow fro...

Page 26: ...rsing the above procedure 7 Converting NG Appliances to LP Gas Remove the control knobs and control panel which is secured by two fixing screws Remove the solid top sections together with the gas tap cover plate secured by four screws Remove the hotplate burner injectors as described in Section 4 and fit replacement injectors Hot Plate Burner 1 6mm Injector Part No 924024 16 Working from the front...

Page 27: ...nor Part No 931777 01 Fit replacement gas governor to the inlet supply pipe Turn the thermostat by pass screw anti clockwise and light the oven burner Ensure that when the burner cuts down to by pass rate the flame envelops the thermocouple tip sufficiently to keep the magnet valve open If the flame extinguishes turn the by pass screw anti clockwise until the flame is established Repeat the above ...

Page 28: ... Knob 1 927125 01 Thermocouple 600mm 1 931468 G1BO RH Bottom Hinge Assy 1 931468 G2BO LH Bottom Hinge Assy 1 931468 03BO LH Top Hinge 1 931468 04BO RH Top Hinge 1 924402 06 Hinge Pin Adjustable 2 921335 02 Ball Catch 1 924432 01 Door Catch Bracket 1 923013 01 Burner 1 924024 19 Injector Burner 2 65mm NG 1 924024 16 Injector Burner 1 6mm LPG 1 931469 01 Half Section 2 931469 02 Ring 1 928565 03 Plu...

Page 29: ... Description Quantity 924419 S1 Thermocouple oven kit Spares Kit 931893 S1 Conversion Kit NG to LP Spares Kit 931893 S2 Conversion Kit LP to NG Spares Kit Spare Parts available from Viscount Catering Ltd Provincial Park Nether Lane Ecclesfield Sheffield S35 9ZX Tel 44 0 114 2574550 Fax 44 0 114 2574520 ...

Page 30: ...aken The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes an...

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