Moorwood Vulcan MEDIUM DUTY Owner'S Manual Download Page 4

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Manual Part No: 930006-01

MD Gas Grill

- 4 –

Manual Rev No: 1

INDEX

Page

Cover Sheet:

Important Information Sheet

Revision Sheet:

Index:

Introduction:

5 & 6

General Introduction

Important Note

Specification:

7 & 8

Gas Pressure / Connection

Overall Dimensions

Installation:

9 – 18

Important Note

Positioning

9 & 10

Checking & Commissioning

Bench Stand

Wall Brackets

Floor Stand

900

Grill

Over

Range

600

Grill

Over

Range

Assembly

Range

Mounted

Grill

Assembly of Heat Shield

User Instructions:

19 – 23

Important Note

Operation

20 - 21

Cleaning

22 & 23

Service & Maintenance:

24 – 27

Routine Maintenance

Fault Finding

Instructions

25 – 27

Spare Parts:

Warranty Cover Sheet:

Summary of Contents for MEDIUM DUTY

Page 1: ...Manual Part No 930006 01 MD Gas Grill 1 Manual Rev No 1 MEDIUM DUTY GAS GRILL OWNER S MANUAL Click here for Parts List Country of Destination GB and IE ...

Page 2: ...rner as this is part of the unit s safety mechanism It is particularly important to check this following spillage as solidified fats and carbonised meat juices can impair the valves correct operation IMPORTANT INFORMATION INSTALLATION ENGINEER Please ensure the customer is made fully aware of how the gas tap and thermostat operate and the importance of checking its operation daily ...

Page 3: ...ev No 1 Model No Product Description Rev Date Flexible Hose Size ML60G F ML90G F MC60MC4G MC90MC4G M Line Grills 600 Grill 900 Grill Masterchef Grills 600 Grill 900 Grill 2 2 2 2 25 05 00 25 05 00 25 05 00 25 05 00 BSP hose BSP hose BSP hose BSP hose ...

Page 4: ... Dimensions 8 Installation 9 18 Important Note 9 Positioning 9 10 Checking Commissioning 11 Bench Stand 12 Wall Brackets 13 Floor Stand 14 900 Grill Over Range 15 600 Grill Over Range 16 Assembly of Range Mounted Grill 17 Assembly of Heat Shield 18 User Instructions 19 23 Important Note 19 Operation 20 21 Cleaning 22 23 Service Maintenance 24 27 Routine Maintenance 24 Fault Finding 24 Instructions...

Page 5: ... the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in emergency In addit...

Page 6: ...burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisors responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Net...

Page 7: ...1 Supply 37mb Adjusted Pressure 37 mb NG LP m3 h Btu hr kW kg hr Btu hr kW 900 Grill 2 53 1 45 0 82 27 637 8 12 0 576 25 112 7 36 600 Grill 2 08 1 19 0 598 19 038 5 58 0 425 18 527 5 43 Burner Injectors Natural Gas Propane Gas 900 Grill 840 Amal 39 M 2 53mm 280 Amal 1 45mm 600 Grill 600 Amal 45 M 2 08mm 190 Amal 1 19mm Dimensions 900 Grill 600 Grill Width 900mm 35 5 600mm 23 6 Depth 400mm 15 8 400...

Page 8: ...Specification cont 900 Grill 600 Grill Manual Part No 930006 01 MD Gas Grill 8 Manual Rev No 1 ...

Page 9: ...LOOR THE APPLIANCE FEET ARE ADJUSTABLE THE FLOOR MUST BE FIRE PROOF If it is not or if any adjacent wall or surface is made of a combustible material then the installer MUST ensure that the requirements of the LOCAL FIRE REGULATIONS are observed Positioning The grill may be mounted on a floor stand page 14 on a bench stand page 12 on wall brackets page 13 or above a range pages 15 16 17 The grill ...

Page 10: ...Natural Gas The size of the supply pipe should be no smaller than 3 8 BSP and an easily accessible stopcock must be fitted in the gas line adjacent to the appliance The gas governor provided with the appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance Although a rigid gas pipe is recommended armoured flexible pipe of a GAS COUNCIL APPROVED PATTERN may be used Ensure ...

Page 11: ...OWS FOR PROPANE GAS REFER TO SUPPLIER On the gas governor Remove the cap in order to gain access to the pressure adjusting screw Turn the pressure adjusting screw clockwise to increase the pressure or anti clockwise to decrease it When the pressure reading is correct refit the cap to the governor Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer U tube Ensure that th...

Page 12: ...spring washers and nuts provided Lift the grill onto the stand and secure with four 5mm screws provided into the base of the grill Fix the grill and its stand in the required position on the bench by bolting through the four holes in the base of the stand Use 6mm bolts if possible Manual Part No 930006 01 MD Gas Grill 12 Manual Rev No 1 ...

Page 13: ...he wall drill wall to take 6mm Raw bolts or similar and use these to fix the brackets to the wall Lift the grill onto the brackets align the fixing holes and secure with the four 5mm screws provided in the base of the grill XCCLG WB Wall Bracket Set 600 900 XCCL6G WBOR 600 Wall Bracket Set Over Range XCCL9G WBOR 900 Wall Bracket Set Over Range Manual Part No 930006 01 MD Gas Grill 13 Manual Rev No...

Page 14: ...he shelf D using the 6mm round head screws washers and nuts provided and secure the front of the shelf through the side flange with the two 6mm round head screws provided Finally tighten all the screws and nuts and lift the grill onto the stand and secure with the four 5mm screws provided into the base of the grill Adjust the levelling feet so that the stand sits firmly and level Manual Part No 93...

Page 15: ...e nuts are already in place on the back of the range Place the grill on the two grill supports ensuring the front edge of the grill supports locates inside the returned flange of the grill lower panel D Screw the grill to the grill support with two screws at the rear C Manual Part No 930006 01 MD Gas Grill 15 Manual Rev No 1 ...

Page 16: ...g the 6 screws The nuts are already in place on the back of the range Place shelf onto support A ensuring support tab D locates inside front edge of shelf Secure shelf to supports using two screws Lift the grill onto shelf and secure with four screws E Manual Part No 930006 01 MD Gas Grill 16 Manual Rev No 1 ...

Page 17: ...a suitable T piece A into range supply pipe and connect governor B to BSP inlet pipe C Connect a suitable pipe D between T piece and grill inlet elbow E then connect governor F to 3 8 BSP inlet pipe Manual Part No 930006 01 MD Gas Grill 17 Manual Rev No 1 ...

Page 18: ... the side panels to the back panel Fit heat shield and secure with existing four screws XCCL6G HS Heat Shield Kit 600 XCCL9G HS Heat Shield Kit 900 WHEN THE INSTALLATION IS COMPLETE LEAVE THE INSTRUCTION MANUALS WITH A RESPONSIBLE MEMBER OF THE KITCHEN STAFF Manual Part No 930006 01 MD Gas Grill 18 Manual Rev No 1 ...

Page 19: ...tration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the GAS SAFETY INSTALLATION USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE GAS SUPPLY STOPCOCK IS LOCATED FOR THE ...

Page 20: ...onger periods turn the control knob clockwise to the OFF position λ and close external stopcock Note The grill burner is partially blocked off approximately a 50mm strip in the centre of the burner this is to give even heat distribution across the Toast Rack Brander Plate Using the Toast Rack The toast rack has a detachable crumb tray to catch falling crumbs etc when the grill is withdrawn The gri...

Page 21: ...ll for unloading or cleaning purposes When cooking steak it is necessary to pre heat the Brander for 15 minutes in the grilling position It should be noted that pre heating the Brander very close to the burner plaques could lead to deterioration twisting of the Brander Cooking Steak Steaks are normally cooked on a sloping Brander plate Rare steaks are cooked at the rear of the Brander i e nearest ...

Page 22: ...g agent or a detergent as a soak and wash Accumulated deposits may be removed by soaking and then carefully scraping or by using a fine cleaning paste DO NOT USE CAUSTIC CLEANERS The Brander plate is best cleaned whilst still warm Surface grease and spillage should be removed by washing with soapy water When deposits are baked on it may be necessary to scrape the Brander plate with a metal utensil...

Page 23: ...sults from your cooking DO NOT POKE WIRE INTO BURNER PORTS OR ORIFICES TO CLEAR THEM OF OBSTRUCTION SEND FOR A QUALIFIED ENGINEER All gas taps and control knobs must operate smoothly and freely without sticking or jerking Re lubrication MUST be carried out by a QUALIFIED ENGINEER WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR BUT MAY BE AS FREQUENT AS 6 MONTHS OR LESS IF THE GAS ...

Page 24: ... Turn OFF the gas supply to the appliance 3 Remove the top panel and check that the injector and burner air passages are clear 5 Remove the side panel and re grease the Gas Tap FFD ensuring that the barrel is secured by the two igniting screws 6 Replace the side panel and the top panel Turn the gas supply ON 7 Check that the burner lights Fault Finding Symptom Possible Cause Remedy Gas supply OFF ...

Page 25: ...f the RH side panel 3 To remove top panel ensure fascia panel is removed first Slide panel backward and lift off Replace in reverse order Removal of Burner Section 2 1 Remove top panel as described in Section 1 Manual Part No 930006 01 MD Gas Grill 25 Manual Rev No 1 2 Unclip the protective grill from the burner 3 Withdraw front baffle by removing the four screws A 4 Remove the single screw B and ...

Page 26: ...scribed in Section 1 3 Undo the seven screws fixing the RH side panel and remove 4 Disconnect the burner feed pipe and the thermocouple from the gas tap 5 Finally remove the single screw and clamp bracket from the gas tap and remove from the gas manifold pipe 6 To Re Grease the Gas Tap remove the front cover from the gas tap by unscrewing the two pozi head screws 7 Carefully withdraw the cover tak...

Page 27: ...mal 924064 05 600 Grill 4 Fit new governor in gas supply line between the appliance and a suitably located stopcock To Remove the Thermocouple Section 7 1 Remove RH side panel as described in Section 1 2 Disconnect thermocouple from rear of gas tap 3 Note position of thermocouple tip in relation to the burner surface see drawing below 4 Unscrew thermocouple tip from its mounting bracket by turning...

Page 28: ...Manual Part No 930006 01 MD Gas Grill 28 Manual Rev No 1 ...

Page 29: ...34 01 Brander Plate 900 1 924134 02 Brander Plate 600 1 924133 03 Brander Plate Handle 2 924139 01 Grease Trough 900 1 924139 02 Grease Trough 600 1 924133 S1 Toast Rack Assy 900 Spares Kit 924133 S2 Toast Rack Assy 600 Spares Kit 924134 S1 Brander Plate Assy Complete Set 900 Spares Kit 924134 S2 Brander Plate Assy Complete Set 600 Spares Kit 927617 G19 Conversion Kit NG to LPG 900 Spares Kit 9276...

Page 30: ...The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any pro...

Page 31: ...Manual Part No 930006 01 MD Gas Grill 31 Manual Rev No 1 ...

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