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User’s Manual Supplement

Physical Instructions for Installing an

Encapsulated Hockey-Puck (HPP) Instrument

and LH2 Field-Mount Enclosure Apparatus

The Interface Solution Experts 

• www.miinet.com

700-764-00A

January 2001

The Physical Instructions Supplement provides
references and additional information for safely installing
and commissioning a Moore Industries’ Hockey-Puck
instrument and LH2 Field-Mount Enclosure Apparatus.

Instrument Labeling and Identification

—The fully

assembled apparatus consists of a Moore Industries’
Hockey-Puck unit securely mounted in an LH2
enclosure.  Such an apparatus is intended for use in
both indoor and outdoor Hazardous (Classified)
Locations where a degree of protection from windblown
dust and rain, splashing and hose-directed water, and
protection from the formation of ice on the enclosure is
required.  A series of selected Moore Industries’ 2-Wire
hockey-puck style units mounted in the LH2 enclosure
(consult factory for a list of the certified instruments) are
certified as an Explosion-Proof and Dust Ignition-Proof
appartus in accordance with Factory Mutual Research
‘3600’ standard (NEC-based) and as Flame-Proof in
accordance with the CENELEC/ATEX Directive 94/9/EC
(IEC-based).  For applications intended in North America
and other related areas, the approval classifications are
stated on the externally mounted metal ID Tag to be FM
approved as Explosion-Proof for Class I, Division 1,
Groups A, B, C and D; Dust Ignition-Proof for Class II/III,
Division 1, Groups E, F and G; T6 @ 60°C Maximum
Operating Ambient Temperature.  In regards to
protection from Environmental hazards/effects, the
apparatus carries a NEMA Type 4X rating with an
Ingress Protection Code of IP66 as per IEC-529.  For
applications intended in Europe and other related areas,
the ID Tag clearly states that the apparatus is certified by
ISSeP to be Flame-Proof and marked as such:

II 2GD EEx d IIC; T6 @ Tamb. (-20°C 

 Tamb.

 +60°C).  The temperature marking for dust atmo-

spheres is up to + 80°C.  The maximum power param-
eters are: Vmax = 42 VDC, Imax = 110 mA and
Pmax = 2W.  Also, the tag clearly shows the CE marking
denoting full compliance with the relevant European
Community directives applicable to the Process
Instrumentation Industry.  For 2-wire transmitters certified
and intended to be operated as either Intrinsically Safe,
Non-Incendive (Class I, Div. 2) or Type N; the power
parameters are clearly stated on both the Instrument ID
Label and the Apparatus ID Tag.  Also, the power
parameters and cabling requirements are stated in the
‘Intrinsically Safe Barrier and Field Installation Diagram’
that is included in the relevant User’s Manuals.  This
apparatus is designed in such a way that it: a) does not
give rise to physical injury or other harm due to contact,
b) does not produce excessive surface temperature,
infra-red, electromagnetic, ionizing radiation and, c)
have no non-electrical dangers.

CAUTION

Read, understand and adhere to the manufacturer’s
installation and operating procedures.  Substitution of
components may impair the instrument’s Intrinsic Safety
and/or Non-Incendivity. Keep cover tightly closed.  Do not
open unit when energized.  Do not open unit when either
an explosive gas or dust atmosphere is present.  Cable
entry temperature may exceed 70°C.  Cabling to be
suitable.  Do not allow layers of dust to accumulate on
the surfaces of the equipment.  Disconnect power before
servicing.

Contact Information—

If you have installation, mainte-

nance, periodic service, warranty questions or emer-
gency repair requirements, please contact the nearest
Moore Industries sales and service office.  Contact
information can be found on the back of this Supplement,
in the User’s Manual for the instrument, or at Moore
Industries’ web site:  www.miinet.com

User’s Manual

—Complete information for an individual

instrument model can be found in the Moore Industries
User’s Manual for that instrument.  The manual provides
information for putting the instrument safely into service.
This, where applicable, includes instructions, drawings
and diagrams.  The Manual also includes appropriate
Warnings, Cautionary Statements, and Notes.

User’s Manual components, where applicable, include:
Introduction

—Brief description of the instrument and its

general application and use.

Specifications

—Provides electrical and environmental

conditions under which the instrument is designed to
safely perform.

Ordering Information

—Provides a description of the

product model number to assist in verifying that the
instrument received matches the instrument ordered for
the installation.

Calibration and Configuration

—Describes how to

accomplish instrument settings and adjustment required
to set up the unit

Installation and Connection

—Describes how to install

the instrument and make electrical connections
(including terminal designations).  See the back of this
Supplement for additional information on how to install
the hockey-puck instrument into the LH2 enclosure.

Maintenance

—Describes recommended maintenance (if

any required) for the instrument.  The user should consult
their own maintenance procedures for any site-specific
maintenance procedures (such as scheduled re-
calibrations) or other maintenance schedules that may
apply to instruments such as those supplied by Moore
Industries.

Troubleshooting

—Describes, where applicable,

procedures for correcting any operational difficulties that
may be encountered as a result of improper configura-
tion/calibration or installation of the instrument.

Customer Support

—Describes the procedure and

information required to efficiently receive answers to
questions regarding instrument installation, set up, or
operation.

Summary of Contents for TRZ

Page 1: ... Transmitter October 1998 235 725 00 C Smart HART Temperature Transmitter All product names are registered trademarks of their respective companies HART is a registered trademark of the HART Communication Foundation TRZ TRZ ...

Page 2: ......

Page 3: ...Using the HART Communicator 10 Programming the TRZ when a Device Description is Available 12 Displaying the Current Process Value 12 Configuring the TRZ s Input 12 Configuring the TRZ s Analog Output 13 Configuring the TRZ s HART Output 13 Configuring the Device Information 13 Changing Loop Current to a Fixed Value 14 Trimming the Input Sensor 14 Displaying the Minimum and Maximum Process Values 1...

Page 4: ...iguring TRZ Analog Output 18 Configuring HART Output 18 Installation 19 Mounting the TRZ 19 Making the Electrical Connections 19 Recommended Ground Wiring Practices 19 CE Conformity 19 Operation 20 HART Protocol 20 Device Types 20 Digital Signal 20 Communication Speed and Format 20 Maintenance 20 Troubleshooting 20 Customer Support 20 ...

Page 5: ...ure Transmitter s remotely programmable input and combination analog digital output make it the perfect answer to problems encountered when interfacing control room equipment and field sensors The TRZ reads the signal from a RTD Thermo couple Millivolt source Potentiometer or source of direct resistance Based on this input it transmits both a linear isolated 4 20mA signal and superim posed digital...

Page 6: ...stance Maximum 10Ω per wire for temperatures less than 600 C 30Ω per wire for temperatures greater than 600 C 0 1 C per 10Ω per wire maximum compensation error Damping User set 0 15 seconds Resolution Input 16 bit Output 12 bit Supply Range 12 28Vdc Internal Inductance 15µH Intrinsic Safety continued Ambient Conditions Weight Internal Capacitance 1nF Barrier Data 28Vdc max 100mA max Operating and ...

Page 7: ...Accuracy T C J 210 to 1200 C 346 to 2192 F 200 to 1000 C 328 to 1832 F 50 C 90 F 1 0 C 1 8 F K 250 to 1372 C 454 to 2502 F 230 to 1370 C 382 to 2498 F E 270 to 1000 C 454 to 1832 F 250 C to 900 C 418 to 1652 F T 250 to 400 C 454 to 752 F 220 to 400 C 364 to 752 F 40 C 72 F R 50 to 1768 C 58 to 3216 F 0 to 1750 C 32 to 3182 F 100 C 180 F 2 0 C 3 6 F S N 270 to 1300 C 454 to 2372 F 130 to 1300 C 202...

Page 8: ...G Green NOTE Add P suffix to any LH or CH housing for 2 inch pipe mounting hardware e g LH1NSP For Group A only all conduit must be sealed within 18 inches LH2 Explosion proof certification carries 60 C 140 F max ambient temperature restriction Other connection heads cabinets and enclosures are also available Ask your Interface Solutions Expert for details When ordering specify Unit Input Output P...

Page 9: ...on to the PC s serial COM port The transmitter and the HART Communicator can communicate at any termination point on the loop You can configure the TRZ with either a standard HART Communicator or our PC software Figure 2 shows the hookup for configuring the TRZ with a PC Figure 3 shows the configuration hookup with a HART Communicator Refer to Table 2 for the specifications for the equipment shown...

Page 10: ...TOTAL LOOP RESISTANCE MUST BE BETWEEN 250 AND 1100 OHMS FOR GOOD HART COMMUNICATIONS TO OCCUR 2 WIRE RTD OR DECADE RESISTANCE BOX OPTIONAL CURRENT METER 3 THERMOCOUPLE SIMULATOR 3 WIRE RTD OR DECADE RESISTANCE BOX 3 3 MILLIVOLT INPUT 4 WIRE RTD OR DECADE RESISTANCE BOX 3 2 WIRE POTENTIOMETER INPUT 3 3 WIRE POTENTIOMETER INPUT 3 4 WIRE POTENTIOMETER INPUT 3 HART MODEM CONNECTS TO SERIAL COM PORT OF...

Page 11: ...ANCE MUST BE BETWEEN 250 AND 1100 OHMS FOR GOOD HART COMMUNICATIONS TO OCCUR 2 WIRE RTD OR DECADE RESISTANCE BOX OPTIONAL CURRENT METER 3 THERMOCOUPLE SIMULATOR 3 WIRE RTD OR DECADE RESISTANCE BOX 3 3 MILLIVOLT INPUT 4 WIRE RTD OR DECADE RESISTANCE BOX 3 2 WIRE POTENTIOMETER INPUT 3 3 WIRE POTENTIOMETER INPUT 3 4 WIRE POTENTIOMETER INPUT 3 Figure 3 Using a HART Communicator to configure the TRZ ...

Page 12: ...ing in the background on the PC including any virus detection software or other programs running in Terminate and Stay Resident TSR mode Device Specifications Variable Input Simulator for Thermocouple RTD Millivolt Potentiometer or Decade Resistance Box Variable Accurate to 0 05 of unit span Power Supply 32Vdc 10 Precision Load Resistor 250Ω 0 01 HART specifies that total loop resistance be mainta...

Page 13: ...S MEMORY refer to Saving the TRZ Configuration Files which follows No Transmitter Needed It is not necessary to connect the TRZ to a PC to create Configuration Files using the Configuration Software The Configuration Program can be run without connecting a transmitter and most operating parameters can be set without benefit of input from a sensor or from a transmitter This makes it easy to create ...

Page 14: ...d Configuration software or the HART Communicator the results are the same For help with the PC program press F1 Consult the documentation for the HART Communica tor for information on getting help with the hand held s menus Using the HART Communicator The TRZ is programmed using a HART Communica tor If your communicator is equipped with a Device Description DD for the TRZ the following section Pr...

Page 15: ... WRITE PROTECT NONE 7 DESCRIPTOR 8 MESSAGE 9 FINAL ASMBLY NUM REVISION S HART OUTPUT DIAG SERVICE 1 LOOP TEST 3 SENSOR TRIM SENSOR TRIM 1 FACTORY TRIM 2 ONE POINT TRIM 3 TWO POINT TRIM 4 TEMP HART OUTPUT 1 POLL ADDR 2 PREAMBLES Key RANGE Output Current in of Span PREAMBLES Number of Preamble Characters DAMP Damping Value DEV ID Device Identification DIAG Diagnostic I OUT Output Current LRV Lower R...

Page 16: ...P in the Main menu and push the right arrow 2 Highlight INPUT SETUP and push the right arrow 3 Highlight SIGNAL CONDITION and push the right arrow to show the current settings for sensor type upper and lower sensor values and the minimum span Use the left arrow to return to the Input Setup menu 4 Highlight SENSOR TYPE and push the right arrow to select the sensor type and parameters Enter the inpu...

Page 17: ...e right arrow 2 Highlight DEVICE INFORMATION and push the right arrow 3 Scroll to HART OUTPUT and push the right arrow 4 Displayed next to POLL ADDR is the current address Highlight POLL ADDR and push the right arrow to enter the polling address for the module It can be any integer between 0 and 15 Input the address and push ENTER to return to the HART screen Note If the polling address is set to ...

Page 18: ...ol 5 Choose the current output value and push ENTER Push OK if the entry is correct abort if it is not 6 Highlight End and press Enter Push OK to return the loop to automatic control The screen returns to the Diag Service menu 7 Push HOME to return to the Main Menu TrimmingtheInputSensor From the Sensor Trim menu you can enter the offset for a non calibrated sensor or reset the TRZ to the factory ...

Page 19: ...gger menu These values are held in volatile memory and are irretriev able if the TRZ loses power or is reset To display the minimum and maximum values 1 Highlight DATA LOGGER in the Main Menu and push the right arrow 2 Next to MAX VALUE is the highest process value since the last reset Push EXIT to return to the Data Logger menu 3 Next to MIN VALUE is the lowest process value since the last reset ...

Page 20: ...4 USL DEVICE INFORMATION 1 DISTRIBUTOR 2 MODEL 3 DEV ID 4 TAG 5 DATE SENSORS 1 PV 2 PV SNSR 3 SENSOR INFORMATION SIGNAL CONDITION 1 SNSR DAMP 2 URV 3 AI LRV 4 AI XFER FNCTN 5 AI RANGE OUTPUT CONDITION 1 ANALOG OUTPUT 2 HART OUTPUT ANALOG OUTPUT 1 AO1 2 AO ALRM TRIP 3 LOOP TEST 4 D A TRIM 5 SCALED D A TRIM HART OUTPUT 1 POLL ADDR 2 NUM REG PREAMS 3 BURST MODE 4 BURST OPTION Key AI of Analog Input A...

Page 21: ...ght arrow to enter the upper and lower range and sensor values for the unit A Highlight PVLRV to enter the Lower Range Value for the Process Variable Input the value and then push ENTER to return to the Range Values Menu B Highlight URV to enter the Upper Range Value for the Process Variable Input the value and then push ENTER to return to the Range Values menu C Highlight PVLSL to enter the Lower...

Page 22: ...e right arrow to start the trim process 10 The screen will display the measured temperature Input this temperature and push ENTER to return to the Analog Output menu 11 Highlight SCALED D A TRIM and push the right arrow to enter the offset Input the offset and push ENTER to return to the Analog Output menu 12 Press HOME to return to the Online Generic menu Configuring HART Output From the HART Out...

Page 23: ...s individual address to access real time process data sensor diagnostics and TRZ diagnostic data The address is also used to locate the appropriate TRZ to initiate configuration and calibration A HART communicator acting as the HART Secondary Master can be used to simul taneously access information from or transmit configuration information to the TRZ from anywhere along the HART digital link Make...

Page 24: ... number of the original sale Operation Once programmed calibrated installed and supplied with the correct power TRZ transmitters begin to op erate immediately Depending upon environmental conditions they can be expected to operate unat tended for extended periods of time HART Protocol This section of the manual gives an overview of the HART format used by TRZ modules during operation Use the infor...

Page 25: ...ransmitters I P and P I Converters Isolators and Converters Distributed I O and Data Communications Alarm Trips Integrators and Totalizers Power Transducers Instrument Power Supplies Racks Rails and Enclosures If you need it today It s on its way Call us NOW United States 1 800 999 2900 United Kingdom 0800 525107 Australia 02 9525 9177 ...

Page 26: ...e impaired Switches and Circuit Breakers A switch or circuit breaker must be wired in series with the AC power conductors The switch or circuit breaker used must be located within three meters of the unit WARNING Terminals on this unit may be connected to hazardous voltages Before making ANY connections to this unit ALL hazardous voltages must be de energized The circuit breaker or switch will onl...

Page 27: ...Commercial and Light Industry Supplementary Information None Date Richard Ojeda Robert Stockham European Contact Your Local Moore Industries Sales and Service Office Declaration of Conformity EMC Directive 89 336 EEC Quality Assurance Manager Moore Industries Europe General Mgr 10 March 1998 United States info miinet com Tel 818 894 7111 FAX 818 891 2816 Australia sales mooreind com au Tel 02 8536...

Page 28: ...FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN ...

Page 29: ...l injury or other harm due to contact b does not produce excessive surface temperature infra red electromagnetic ionizing radiation and c have no non electrical dangers CAUTION Read understand and adhere to the manufacturer s installation and operating procedures Substitution of components may impair the instrument s Intrinsic Safety and or Non Incendivity Keep cover tightly closed Do not open uni...

Page 30: ...t s specifications or area classifications meet the operational or safety requirements for the installation consult Moore Industries prior to installation Installation of LH Enclosure Apparatus 1 Install the LH2 enclosure onto a surface temperature thermowell or onto a standard 2 inch pipe using the mounting hardware Remove the cap from the LH2 by rotating the cap counter clockwise after unlocking...

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