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USER MANUAL

HANDLING COMPONENTS

Gripper GPP

BA-100035

starting from serial number 425533

english, edition 06/2007

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Summary of Contents for BA-100035

Page 1: ...USER MANUAL HANDLING COMPONENTS Gripper GPP BA 100035 starting from serial number 425533 english edition 06 2007 ...

Page 2: ......

Page 3: ...ion diagram GPP 3 GPPI 3 16 2 7 Definition and calculation 19 3 Commissioning 20 3 1 Installed position 20 3 2 Mounting 20 3 3 Operating modes closed open depressurized 21 3 4 Maintenance of gripping force 22 3 5 Stroke Limitation when Opening GPP GPPI GPP ISO 24 3 6 Stroke Limitation when Closing GPP GPPI GPP ISO 24 3 7 Opening and Closing Rate 25 3 8 Shifting the gripper jaws in the X direction ...

Page 4: ...Operating instructions Handling Components gripper GPP 2 5 5 Exploded view GPP ISO 34 5 6 Parts lists GPPI 35 6 Environmental Compatability and Disposal 36 ...

Page 5: ...ctions 1 3 Hazards The use of GPP grippers in an installation is only permissible when they are guarded by MOVING ISO LATING PROTECTIVE DEVICES as per EN 292 2 para 4 2 2 3 Failure to comply with this protective measure can result in injury due to fingers being squeezed for example 1 4 Additional information The aim of the present User Manual is to enable users to employ gripper GPP correctly and ...

Page 6: ... Gripping distance adjustable opening closing yes yes yes Piston diameter mm 12 12 12 Gripping force F1 F2 N see gripping force diagram Mass moment of inertia Jz kgcm2 0 87 0 87 0 87 Repetability 1 mm 0 005 0 005 0 005 Operating pressure bar 3 6 Weight kg 0 25 0 26 0 28 Operating medium air oiled or unoiled filtered to 5µm dew point 6 C Pneumatic connection 2 Check on end position open closed 3 dé...

Page 7: ...sories 4 Measured at maximum stroke between 3 and 6 bar without spring Accessories Inductive proximity switch PNP 6 5 mm dia with LED proof against short circuit and wrong polarity with a switching clearance of 2 mm and a cable 2 m long Ref No 508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for Ø 4 mm hose Ref No 504928 M5 angle screw in connection with plug in...

Page 8: ...0 GPP 36 GPP 40 GPPI 28 GPP 32 GPPI ø40 GPPI 3 2 44 40 2 13 13 2 25 M3x5 4x 35 5 26 0 02 26 0 1 10 0 02 20 0 1 M4x8 3H7x5 51 66 Clamping sleeve for proximity switch Ø 6 5 Stroke 6 Hole See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Thread ...

Page 9: ...ns Handling Components gripper GPP 7 Ref No GPP 1 41357 Ref No GPPI 1 41358 14 25 4H8 M3x5 M3x6 7 5 24 5 4 75 M3x6 11 5 0 05 9 5 4 5 31 Air supply per mounting part Air supply M5 View Y GPPI View Y GPP View X Gripping jaw ...

Page 10: ...35 5 M3x5 4x 3 2 20 0 01 14 1 14 1 14 1 14 1 ø6 h6 M5x9 51 66 78 14 25 4H8 M3x5 M3x6 7 5 24 5 4 75 M3x6 11 5 0 05 Clamping sleeve for proximity switch Ø 6 5 Stroke 6 View X Gripping jaw See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Air supply Exhaust throttles with plu...

Page 11: ...n open closed 3 Induktive proximity switches Opening Closing time 4 s 0 045 0 045 0 045 Thread for mounting positioners 4xM3 4xM3 4xM3 Ambient Temperatue C 10 50 Rel humidity 5 85 without condensation Air purity Normal workshop atmosphere Warranty 2 years from the date of delivery Maintenance see maintenance Mounting position any Material aluminium steel bronze plastic Noise level dBA 60 1 Variati...

Page 12: ...508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for Ø 4 mm hose Ref No 504928 M5 angle screw in connection with plug in connection for Ø 4 mm hose Ref No 506319 Adapter for finger attachment Ref No 39026 Gripping force diagram gripper GPP 2 GPPI 2 GPP ISO 2 B in gripped state mm p pneumat Pressure Fed Spring Gripping direction Gripping force per gripper finger ...

Page 13: ...PPI 49 GPPI 40 GPP ø40 GPPI 3 2 61 55 3 46 4 5 17 5 17 5 M3x6 4x 1 2 26 0 02 26 0 1 20 0 1 M4x8 3H7x5 10 0 02 68 72 Clamping sleeve for proximity switch Ø 6 5 See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Housing con tour of GPPI Hole Thread Stroke 12 ...

Page 14: ...uctions Handling Components gripper GPP 12 Ref No GPP 2 41359 Ref No GPPI 2 41361 4 5 46 12 21 M4x6 M4x6 M4x5 12 5 37 6 18 0 05 5H8 Air supply per mounting part Air supply M5 View Y GPPI View Y GPP View X Gripping jaw ...

Page 15: ... 3 55 61 1 2 2 3 M5x12 20 0 01 14 1 14 1 14 1 14 1 ø6 h6 72 68 95 21 5H8 M4x5 M4x6 M4x6 18 0 05 6 37 12 5 Clamping sleeve for proximity switch Ø 6 5 Stroke 12 Viewt X Gripping jaw See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Air supply Exhaust throttles with plug Ø 4 ...

Page 16: ...eck on end position open closed 3 induktive proximity switches Opening Closing time 4 s 0 12 0 12 0 12 Thread for mounting positioners 4xM4 4xM4 4xM4 Ambient Temperature C 10 50 Rel humidity 5 85 without condensation Air purity normal workshop atmosphere Warranty 2 years from the date of delivery Maintenance see maintenance Mounting position any Material aluminium Steel bronze plastic Noise level ...

Page 17: ...508842 plug in Ref No 508843 M5 straight screw in connection with plug in connection for Ø 4 mm hose Ref No 504928 M5 angle screw in connection with plug in connection for Ø 4 mm hose Ref No 506319 Adapter for finger attachment Ref No 39027 Gripping force diagram gripper GPP 3 GPPI 3 GPP ISO 3 B in gripped state mm p pneumat Pressure Fed Spring Gripping direction Gripping force per gripper finger ...

Page 18: ... GPP 68 GPPI 60 GPPI 55 GPP L 40 GPP ø40 GPPI 2 3 M4x9 4x 5 60 22 22 3 70 76 1 6 26 0 02 26 0 1 10 0 02 20 0 1 M4x8 3H7x5 78 83 Clamping sleeve for proximity switch Ø 6 5 See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Stroke 20 Hole Thread ...

Page 19: ...Handling Components gripper GPP 17 Ref No GPP 3 41363 Ref No GPPI 3 41365 27 25 5H8 M4x7 M4x7 17 5 17 5 49 5 7 25 M4x7 23 5 0 05 21 5 62 4 Air supply per mounting part Air supply M5 View Y GPPI View Y GPP View X Gripping jaw ...

Page 20: ...2 3 70 76 1 6 M5x12 20 0 01 14 1 14 1 ø6h6 14 1 14 1 78 83 27 25 M4x7 23 5 0 05 5H8 M4x7 M4x7 7 25 17 5 17 5 49 5 Clamping sleeve for proximity switch Ø 6 5 Stroke 20 View X Gripping jaw See gripping force diagram 1 Dimension of jaws closed min and open max 2 Position of proximity switch when jaws fully closed 3 Position of proximity switch when jaws fully open Air supply M5 Air supply M5 ...

Page 21: ...Definition and calculation Combined loading K1 K2 K3 GPP 1 2 3 1 9 1 9 GPP 2 9 7 5 7 5 GPP 3 22 18 18 F1 2 Gripping force N as gripping force diagram Fy Fz Forces acting N Lx Ly Lz Distances of force application m Mx My Mz Load moments Nm K1 K2 K3 Load limit constants b Load factor MUST NOT EXCEED THE VALUE 1 Mx Mx Mz Lz Lx Lx Ly Fy Fy Fz Fz F2 F2 F1 F1 ...

Page 22: ... be installed in any position 3 2 Mounting The GPP GPPI grippers can be mounted quickly and easily by QUICK SET components If no QUICK SET components are used the GPP can be screwed on direct Attachment using bolts or QUICK SET GPPI attachment using QUICK SET for internal compressed air feed GPP SLL 55 SRR 40 GPPI ...

Page 23: ...ed but is included with each gripper Conversion procedure to Gripper depressurized when closed Depressurize the gripper Remove the four screws 250 G and remove the cover 70 G Insert the spring 250 supplied loose in the bottom of the piston Fix the cover 70 G to casing 10 with the four screws 250 G Conversion to Gripper depressurized when closed open GPP ISO Gripper fixed as per ISO 9409 1 A40 Comp...

Page 24: ...cover 70 O to casing 10 with the four screws 250 O 3 4 Maintenance of gripping force To secure the gripping force e g in the event of an emergency stop we recommend the use of the stop valve ref no 46582 Compared with the use of springs to secure the gripping force this has the advan tage of maintaining the gripping force at 100 Diagram of connections for non return throttle valve If a single acti...

Page 25: ...d GPP 3 ISO Internal air supply GPPI 1 to GPPI 3 Internal air supply GPP 1 ISO and GPPI 2 ISO For all size If C1 is pressurized the jaws move in direction A If C2 is pressurized the jaws move in direction B B A B C1 C2 Gewinde M5 Gewinde M5 B B A C1 C2 Do not use grippers without non return throttle valve ...

Page 26: ...Re tighten the blocking screw 380 O Stroke Limitation when Opening 3 6 Stroke Limitation when Closing GPP GPPI GPP ISO Setting procedure Setting should be carried out when the gripper is opened by pneumatic pressure and or spring action Open blocking screw 380 S by 360 Turn the adjusting screw 390 S to the desired position Re tighten the blocking screw 380 S Stroke Limitation when Closing 380 O In...

Page 27: ... jaws in the X direction The X direction is the axis of the opening or closing movement For applications which demand exact concentricity between the axis of the gripped part and for instance the axis of rotation of a rotary unit it may be necessary for the two gripping jaws to be corrected in the X direction Setting Undo screw 320 The two jaws can now be shifted synchronously in the X axis the di...

Page 28: ... between the axis of the gripped part and for in stance the axis of rotation of a rotary unit it may be necessary for the two gripping fingers to be cor rected in the Y direction Procedure Undo the finger mounting screws SF The fingers can now be shifted in the Y direction the X direction is retained Y max represents the screw play in the through hole found in the attached finger Shifting the Grip...

Page 29: ...asing 6 5 mm in diameter Setting procedure Jaws open closed Setting procedure Jaws open Open the jaws Insert proximity switch i1 in clamping sleeve 430 and together with the sleeve push in as far as the stop Lightly secure the proximity switch with set screw 360 Setting procedure Jaws closed Close the jaws Insert proximity switch i2 in clamping sleeve 430 and together with the sleeve push in as fa...

Page 30: ...ch national agent Lubricate all individual parts of the new guide system with Paraliq P460 Art No 504721 before installing For the content of the new guide system Fasten inside end piece 120 30 assembly 1 or 120 20 assemblies 2 and 3 on the inside of the left and right gripping jaws Temporarily fix rail guides 120 10 on the housing support surface 10 To do this completely screw in the screws 120 6...

Page 31: ...exhaust throttles by means of which the opening and closing speed can be somewhat reduced The throttling is optimally performed only to such an extent that the impacts or impact noises disappear This measure has only a slight effect on the opening and closing time but considerable effect on the service life 4 Maintenance The gripper is generally maintenance free up to 10 mio cycles We recommend th...

Page 32: ...Operating instructions Handling Components gripper GPP 30 5 Parts lists 5 1 Exploded view GPP ...

Page 33: ...or 507249 507250 507251 NBR 100 10 O Ring 504819 501466 505031 NBR 100 20 O Ring 503109 503140 503803 NBR 110 Comp spring 503011 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 Set screw M5 501913 501914 501915 Steel 150 Set screw M3 501887 501889 501888 Steel 160 Set screw M3 501884 501889 501890 Steel 170 Set screw M5 501908...

Page 34: ...Operating instructions Handling Components gripper GPP 32 5 3 Exploded view GPPI ...

Page 35: ...1 NBR 100 10 O ring 504819 501466 505031 NBR 100 20 O ring 503109 503140 503803 NBR 110 Comp spring 503011 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 Set screw M5 501913 501914 501915 Steel 150 Set screw M3 501887 501889 501888 Steel 160 Set screw M3 501884 501889 501890 Steel 170 Set screw M5 501908 501910 506005 Steel 1...

Page 36: ...Operating instructions Handling Components gripper GPP 34 5 5 Exploded view GPP ISO ...

Page 37: ...for 507249 507250 507251 NBR 100 10 O ring 504819 501466 505031 NBR 100 20 O ring 503109 503140 503803 NBR 110 Comp spring 503011 503142 503334 Steel 120 Ribbed washer 3 2 502363 502363 502363 Steel 130 Chhd screw M3x8 501603 501603 501603 Steel 140 Set screw M5 501913 501914 501915 Steel 150 Set screw M3 501887 501889 501888 Steel 160 Set screw M3 501884 501889 501890 Steel 170 Set screw M5 50190...

Page 38: ...f steel Shaping processes Machining of Al Steel POM Bronze Moulding of NBR seals Emissions during operation None When the equipment is used with oiled air it is advisable to return the exhaustair to atmosphere through an oil filter or separator Disposal Grippers which cannot be used any more should be recycled not as complete units but dismantled to components and disposed of according to the type...

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