Page 1: ......
Page 2: ...ANSPORT 9 4 1 Safety regulation 9 4 2 Requirements on the executing staff 9 4 3 Technical data 9 05 DESIGN FUNCTION 10 5 1 Installation 10 5 2 Technical data 11 5 3 Safety and monitoring devices 11 5...
Page 3: ...28 12 1 Safety regulations 28 12 2 Requirements on the executing staff 28 12 3 Operating materials materials 28 13 EC DECLARATION OF CONFORMITY FOR FILLING MACHINE 29 14 EC DECLARATION OF CONFORMITY...
Page 4: ...e corresponding national and international occupational safety regulations must be observed Each operator is solely and entirely responsible for complying with the regulations that apply to him and mu...
Page 5: ...5 Safety check To ensure the operator s safety the machine has to be bolt securely to the worktop Check that the machine is standing on a safe not loose worktop and is firmly fixed to it All housing...
Page 6: ...consequences 1 7 Monitoring Our aim is to continue to offer you safe state of the art products in the future Please inform us immediately about Faults in the safety devices Faults in machine operation...
Page 7: ...system or otherwise detected The following are not permitted Operating the system in a defective condition Changing the connection requirements operating conditions and performance data defined in the...
Page 8: ...ing Risk of injury due to whipping pipes Initial operation made by specialist at the manufacturer Uncontrolled actuation of the piston Danger of crushing Initial operation made by specialist at the ma...
Page 9: ...ght Provide transport lock 4 2 Requirements on the executing staff see chapter 1 8 Staff training 4 3 Technical data External dimensions L x W x H 650 x 300 x 300 mm Gross weight Net weight 20 kg Liqu...
Page 10: ...DESIGN AND FUNCTION 5 1 Installation 1 Manometer 2 Piston 3 Dosing jar 4 Valve 5 Height adjustment for 400ml aerosol cans 6 T handle 7 Cam latch 8 Protection door 1 Compressed air supply 2 Condensate...
Page 11: ...it can only be actuated by the cam latch Manometer The pressure gauge indicates the set pressure 5 4 Controls and Displays 5 4 1 Arrangement and designation T handle The cam latch is moved by the doo...
Page 12: ...working height Room temperature 15 30 C See also 6 3 measures to be taken before initial operation Required space space requirements 1 x 1 x 2 m LxWxD Install the machine on a safe not loose worktop a...
Page 13: ...e manometer Pre set 8 bar 6 2 3 Cleaning After finishing the filling process clean the unit immediately as dried residues are difficult to remove Wipe the piston with a cloth soaked in solvent place t...
Page 14: ...ment works in manual mode act appropriately to secure the system against unauthorised operation If necessary work should only be carried out by two persons If the machine is not in filling mode or if...
Page 15: ...se to spray can used 1 Rim 2 base The top and bottom of the base can be used for two different types of cans In order to adapt the base to the cans used the base can be turned or an additional adapter...
Page 16: ...height adjustment adapter sold separately see spare parts list chapter 11 can be used 1 Height adjustment adapter 7 2 4 Use of standard dosing jar with cleaning Ensure that the correct piston is moun...
Page 17: ...ar Push the can with attached dosing jar into the machine as far as it will go Adjust the height to the correct can size Adjust the base by revolving until it butts against the bottom of the can Close...
Page 18: ...complete up and down movement of the piston After the piston has reached its upper position you can open the door and the remove the can with the dosing jar Remove the dosing jar from the spray can If...
Page 19: ...e up to approx 5 mm below the bevel on the upper edge of the dosing jar Close the filling jar with the lid Place the height adjustment adapter for Clean Free jar Push the can with attached dosing jar...
Page 20: ...open the door and the remove the can with the dosing jar Remove the dosing jar from the spray can If necessary clean the valve with a cloth Replace the spray head and the cap 7 2 6 Use of the Clean F...
Page 21: ...1 The following parts are also required Procedure Ensure that the correct piston is mounted and fully screwed on Then screw on the lid Insert the filling cap onto the filling cap holder Filling cap Li...
Page 22: ...as far as it will go bayonet connector Place the filling cap holder on the spray can and fill the filling cap with paint up to the marking Insert the spray can with the attached filling cup holder int...
Page 23: ...m of the can Lower the spacer by turning it anticlockwise Close the protection door again and turn the T handle to the right as far as it will go This activates the circuit breaker and releases the ai...
Page 24: ...ean the valve with a cloth Remove the lid from the piston and dispose of it Replace the spray head and the cap 7 2 7 Switching off Emergency switch off By disconnecting from the compressed air supply...
Page 25: ...Not allowed Replacement by qualified personnel only 5 Medium leaks above the piston during the filling process Allowed Replace the piston 6 Condensation hose vibrates over a long period of time Allow...
Page 26: ...stment adapter for 250 ml spray cans 32152 0021 Replacement piston for MONOFIL Aerosol Abf llger t D 2014 32152 0019 Replacement dosing jar for MONOFIL Aerosol Abf llger t D 2014 32152 0020 Replacemen...
Page 27: ...coupling connection for MONOFIL Aerosol Abf llger t D 2014 32152 0022 MONOFIL Clean Free Adapter Set Eco 32164 0000 MONOFIL Clean Free Eco caps 120 pcs unit 32166 0000 MONOFIL Clean Free Eco lids 120...
Page 28: ...f training 12 3 Operating materials Materials When disposing of system components the local regulations and the applicable regulations for the disposal of machines must be observed All gear units whic...
Page 29: ...MONOFIL Aerosol Abf llger t Order number 4451 Year of manufacture 2014 The following harmonised standards have been applied EN ISO 12100 2010 basic concepts general principles for design EN ISO 14121...
Page 30: ...risk assessment part 1 principles EN ISO 4413 2011 Hydraulic fluid power General rules and safety requirements for hydraulic systems and their components DIN EN ISO 4414 2011 Hydraulic fluid power Ge...
Page 31: ...31 15 NAMEPLATE 15 1 Standard version for filling machine 15 2 ATEX version for filling machine Device group II Device category 2G Type of protection C Explosion subcategory IIB Temperature class T4...
