Mono Epsilon 400 Operating And Maintenance Manual Download Page 5

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FG080 –EPSILON colour RevC18 06-12-18

CONTENTS

1.0

INTRODUCTION

2.0

DIMENSIONS

3.0

SPECIFICATIONS

4.0

SAFETY

5.0

INSTALLATION

6.0

ISOLATION

7.0

CLEANING INSTRUCTIONS

8.0

OPERATING CONDITIONS

9.0

PREPARING FOR OPERATION

9A – FITTING THE HOPPER

9B – FITTING A TEMPLATE

10.0

OPERATING INSTRUCTIONS

1 – SELECT PRODUCT TYPE

2 – USE SAVED PRODUCT PROGRAM

3 – EDIT/CREATE A PROGRAM.

DROP / TOWER / STRIP / SHEETING

4 – PASSWORDS

5 – ENGINEERING SETTINGS

6 – FAULT INFORMATION SCREENS

11.0

MAINTENANCE

12.0

SPARES AND SERVICE

13.0

SPARES LIST

14.0

ELECTRICAL INFORMATION

EPSILON

Summary of Contents for Epsilon 400

Page 1: ...INE IS FOR USE WITH SOFT DOUGH ONLY The use of templates and or accessories not produced or supplied by MONO Equipment will invalidate the machine s warranty Enter Serial No here _____________________...

Page 2: ...FG080 EPSILON colour RevC18 06 12 18...

Page 3: ...e to adhere to the cleaning and maintenance instructions detailed in this booklet could affect the warranty of this machine The use of templates and or accessories not produced or supplied by MONO Equ...

Page 4: ...dous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided will result in electric shock Indicates a hazardous situation which if n...

Page 5: ...RATING CONDITIONS 9 0 PREPARING FOR OPERATION 9A FITTING THE HOPPER 9B FITTING A TEMPLATE 10 0 OPERATING INSTRUCTIONS 1 SELECT PRODUCT TYPE 2 USE SAVED PRODUCT PROGRAM 3 EDIT CREATE A PROGRAM DROP TOW...

Page 6: ...es less than 1 square metre of space to operate The unique travelling hopper system removes the need for a conveyor belt which means trays can be loaded and unloaded in the most ergonomically efficien...

Page 7: ...FG080 EPSILON colour RevC18 06 12 18 7 2 0 DIMENSIONS EPSILON 400 742mm 400 977mm 265 774 548 450 790mm 450 1139mm...

Page 8: ...ss than 85dB Electronics All microprocessor controlled NOTE The minimum deposit that can be made depends on several factors Recipe mixing method template size nozzle size and deposit speed As a guide...

Page 9: ...erous if the machine is operated by untrained or unskilled staff the machine is not used for its intended purpose the machine is not operated correctly All safety devices applied to the machine during...

Page 10: ...ential requirement for handling heavy components during cleaning it is recommended that protective footwear be worn when carrying out such procedures CAUTION The feed hopper and pump assembly can exce...

Page 11: ...is fitted in the electrical supply 3 The support table should be level and strong enough to support the machine and loaded hopper 4 This machine should be lifted by more than one person 6 0 ISOLATION...

Page 12: ...T MIX CHANGES The feed hopper pump assembly template nozzles etc should be removed from the machine and dismantled for thorough cleaning between product mix changes 1 Open top safety guard lift front...

Page 13: ...embly by unscrewing the wing nuts whilst still on the machine To gain access to the inner wing nut slide the complete hopper away from the machine body slightly keep on support bars this will also dis...

Page 14: ...of the pump assembly Ensure that the nuts are placed where they will not be lost 3 Withdraw the end cap with the pump gears Ensure that the O sealing ring on the inside of the end cap is not damaged d...

Page 15: ...d lift the table towards you The table will release from the back pins and can be placed in a washer for cleaning To replace the table after cleaning 1 Hold table with the front edge raised and engage...

Page 16: ...the best product results and consistent operation Make sure the depositor is used on a level surface Adjust feet if required Ensure flat trays are used Ensure undamaged nozzles and templates are used...

Page 17: ...s see section 10 operation 4 The machine is now ready for operation TEMPLATE HOPPER REMOVE GUARD TO FILL HOPPER REPLACE CORRECTLY MACHINE WILL NOT OPERATE WITHOUT THIS GUARD IN POSITION SCREEN STOP BU...

Page 18: ...ion If not the same an adjustment can be made by raising or lowering the adjusters under the table There is one each side to allow the table to be adjusted evenly Lift the front edge of the table and...

Page 19: ...ht and bulk fit the complete hopper assembly in two stages first the pump assembly onto the support bars then the feed hopper body onto the pump assembly 1 By hand align pump assembly drive gear rolle...

Page 20: ...es to template body 3 Slide template into matching recess at base of pump assembly until the stop is in position 4 Tighten nuts on clamp strip on underside of pump assembly to secure template NOTE If...

Page 21: ...ILON ALL OPERATIONS ARE ACTIVATED BY TOUCHING AREAS ON THE SCREEN WITH A FINGER DO NOT USE EXCESSIVE FORCE OR HARD OBJECTS AS THIS WILL INVALIDATE MACHINE WARRANTY KEEP HANDS AWAY FROM THIS AREA DO NO...

Page 22: ...ETTINGS OPERATING KEY FOR FOLLOWING INSTRUCTIONS FOLLOW BLUE ARROWS AND BOXES TO OPERATE THE DEPOSITOR WITH ALREADY SAVED PROGRAMS FOLLOW RED ARROWS AND BOXES TO CHANGE SETTINGS AND CREATE NEW PROGRAM...

Page 23: ...he first screen to start 2 Touch the screen for the type of product required Display will move on to the next screen STRIP SHEETING DROP CHOOSE LANGUAGE MACHINE SETUP PRODUCT EDITING COPYING DELETING...

Page 24: ...l deposit is even touch continuously to operate 4 Place a clean tray under nozzles and touch start Touch stop at any time to stop depositing and return hopper to start position PRODUCT LIST PAGE TYPE...

Page 25: ...sword Touch ok Screen shows 3 Select the product type on screen drop tower strip sheeting 4 Select the product 5 Touch the edit button 10 3 PART EDIT BUTTON EDIT BUTTON TO EDIT EXISTING PROGRAM SETTIN...

Page 26: ...JOG DISTANCE mm OVERALL MACHINE SPEED OF MAXIMUM PRIME PUMP NOZZLE HEIGHT ABOVE TRAY SURFACE NUMBER OF ROWS TO BE DEPOSITED ENTER TRAY SETUP SCREEN SEE 6 BELOW MANUAL OVER RIDE FOR ROW SPACING ON OFF...

Page 27: ...MPLE EDIT TOWER NOZZLE HEIGHT mm FOR EACH LAYER NOZZLE HEIGHT mm FROM TRAY SURFACE DEPOSIT QUANTITY FOR EACH LAYER SUCK BACK QUANTITY TABLE JOG DISTANCE mm OVERALL MACHINE SPEED OF MAXIMUM PRIME PUMP...

Page 28: ...STRIP DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT DEPOSIT QUANTITY FOR LENGTH DEPOSIT QUANTITY FOR END OF PRODUCT VE VALUES POSSIBLE NOZZLE HEIGHT ABOVE TRAY SURFACE LENGTH mm OF DEPOSIT TABLE JOG DIST...

Page 29: ...ired 9 When finished touch and it will change to This will password lock the settings EXAMPLE EDIT SHEETING DEPOSIT QUANTITY FOR BEGINNING OF PRODUCT DEPOSIT QUANTITY FOR LENGTH DEPOSIT QUANTITY FOR E...

Page 30: ...E THIS IF INSTRUCTED TO DO SO CHANGE EDIT COPY PASSWORD CHANGE EDIT COPY DELETE PASSWORD 1234 SCREEN ADJUSTMENT 1111 2222 EDIT COPY EDIT COPY DELETE THIS SECTION IS FOR TRAINED ENGINEERS ONLY SUGGESTI...

Page 31: ...G080 EPSILON colour RevC18 06 12 18 31 ENGINEERING SETTINGS 1 10 5 1 THIS SECTION IS FOR TRAINED ENGINEERS ONLY CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS PAR...

Page 32: ...G080 EPSILON colour RevC18 06 12 18 32 ENGINEERING SETTINGS 2 10 5 2 THIS SECTION IS FOR TRAINED ENGINEERS ONLY CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESULTS PAR...

Page 33: ...ILON colour RevC18 06 12 18 33 ENGINEERING SETTINGS 3 10 5 3 THIS SECTION IS FOR TRAINED ENGINEERS ONLY GEARBOX RATIOS CAUTION DO NOT ATTEMPT TO MAKE ADJUSTMENTS UNLESS YOU ARE FULLY AWARE OF THE RESU...

Page 34: ...AULT INFORMATION SCREENS 10 6 HOPPER COVER STOP BUTTON THIS SCREEN INDICATES A FAULT CONDITION IN THE SAFETY AREAS WHEN RED CLOSE COVER RESET STOP BUTTONS OR CLEAR OBSTRUCTIONS TO CLEAR FAULT WHEN SCR...

Page 35: ...CREEN OR SOMETHING SIMILAR APPEARS CHECK THAT THE HOPPER MOVEMENT ETC IS NOT JAMMED WITH SOMETHING IF IT IS CLEAR THE OBSTRUCTION AND PRESS TO PROCEED IF THE FAULT IS NOT OBVIOUS AND NOT ABLE TO BE CL...

Page 36: ...12 18 36 11 0 MAINTENANCE Under most conditions the machine only needs to be kept clean and used as instructed in this manual WARNING DO NOT UNDER ANY CIRCUMSTANCES USE A WATER HOSE OR PRESSURE WASHER...

Page 37: ...uoting the machine serial number on the silver information plate of the machine and on the front cover of this manual UK SERVICE SPARES and OVERSEAS SUPPORT Queensway Swansea West Industrial Estate Sw...

Page 38: ...FG080 EPSILON colour RevC18 06 12 18 38 13 0 SPARES EPSILON...

Page 39: ...FG080 EPSILON colour RevC18 06 12 18 39 1 4 14 5 17 25 40 BEHIND 6 21 10 9 7 42 38 36 7 9 8 38 REAR VIEW WITH COVER REMOVED 11 13 33 12 30 SECTION 1 MAIN PARTS 21 16 2...

Page 40: ...FG080 EPSILON colour RevC18 06 12 18 40 39 35 22 24 23 32 41 28 29 28 37 26 18 19 15 34 3 40 31...

Page 41: ...LEY 080 02 00026 8 TIMING PULLEY 080 02 00020 9 TIMING BELT A900 21 107 10 TIMING PULLEY 080 02 00021 11 DEPOSIT MOTOR B781 74 008 12 GEARBOX A900 11 095 13 ADJUSTABLE FOOT A900 27 227 14 JOG MOTOR B7...

Page 42: ...297 29 V ROLLER ECCENTRIC A900 06 298 30 TRACK ROLLER A900 06 136 31 TRAY BACK STOP 080 08 00015 450 model 080 08 00016 450 model 32 HOPPER LOCKING THUMSCREW A900 27 213 33 CIRCLIP HOPPER DRIVESHAFT...

Page 43: ...WINGNUT A900 04 147 HOPPER SEAL 400mm A900 12 083 450mm A900 12 084 TOP COVER 400mm M080 09 00010 450mm M080 09 00014 END CAP BUSH M073 09 00600 END CAP SEAL A900 12 074 DRIVE GEAR M073 09 00700 400mm...

Page 44: ...FG080 EPSILON colour RevC18 06 12 18 44 14 0 ELECTRICAL INFORMATION EPSILON EPSILON PLEASE CONTACT MONO FOR THE LATEST ELECTRICAL INFORMATION...

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Page 53: ...Fax 01792 561016 Email marketing monoequip com Web site www monoequip com As it is our policy to improve our machines continuously we reserve the right to change specifications without prior notice DI...

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