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PRE-INSTALL ATION CONSIDERATIONS

2

Choosing a Location:  

(See Figure 2)

1)  Material Flow

- When selecting a location for the MK-2, 

    choose a point in the vessel where the probe will be out of 

    the direct flow of incoming and outgoing material to prevent

    any mechanical damage that may be caused by the pres-

    sure of the flow.  The MK-2 must be positioned at a point 

    where incoming material will reach and cover the probe in its

    normal flow, and when receding, will flow away from the 

    probe in an even manner.  For best results, choose a posi-

    tion where a majority of the probe, not just the tip, will be 

    covered.  This is particularly important when detecting mate-

    rials with low relative dielectric constants and low product 

    densities.  The unit will  not operate as a “tip sensitive” 

    device.  For extended length models, allow for at least 8 to

    12 inches (203-305 mm) of probe coverage.  When sensing

    highly conductive materials, or those with a high dielectric 

    constant, the MK-2 can perform as a “tip sensitive” sensor.

2)  Vessel Contact 

- Select an area where the probe can not 

    contact any internal structure elements of the vessel.  When

    using the Cable Extension Probe, consider the angle of 

    repose of the material that will flow into and out of the ves-

    sel.  Insure that the expected swing of the cable will not 

    touch the vessel.

3)  Driven Shield Penetration -

Select a location which 

    ensures that the driven shield section protrudes into the ves-

    sel and is not recessed in the mounting neck.  

4)  Multiple Probe Proximity -

If more than one sensor is 

    mounted in the vessel, do not place the sensors closer than

    18 inches (457 mm) from one another.

5)  Pipe Extension Reinforcement -

When top mounting a 

    probe with a pipe extension, select a location where it is fea-

    sible to reinforce the extension to the vessel wall.  See 

    Mechanical Installation portion of this bulletin for details. 

6)  Split Architecture Installation

- When installing a sensor 

    with a remote probe, the restrictions above apply to the 

    remote probe.  The remote electronics can be installed 

    either horizontally or vertically.  The remote electronics must

    be located within 12 feet (3.6 m) (wiring distance) of the 

    probe at a location that is free from excessive heat and/or 

    vibration.

Cover Removal: 

(See Figure 1)

Before loosening the cover, loosen or remove the cover lock

screw.  Spanner slots are incorporated on the top of the cover

which should be used to loosen the cover from the housing.

Use a flat bar for initial loosening.  DO NOT use a strap or chain

type wrench.  Keep hands clear of threads on the cover and

housing to avoid contact with the thread lubricant.

Figure 2

Figure 1

Summary of Contents for TrueCap MK-2

Page 1: ...o will ensure proper operation of the equipment and the safety of all personnel Before discarding shipping container please inspect it thoroughly and verify that all parts ordered are accounted for So...

Page 2: ...low into and out of the ves sel Insure that the expected swing of the cable will not touch the vessel 3 Driven Shield Penetration Select a location which ensures that the driven shield section protrud...

Page 3: ...ion in accordance with the Pre Installation Recommendations 2 If using a welded coupling cut a hole into the side top of the vessel corresponding to the mounting connection i e 1 1 2 BSPT 1 1 4 NPT or...

Page 4: ...ion and the mains outputs Remove electronics 4 backpanel screws prior to drilling holes 3 The Remote Electronics for Hazardous Locations has three conduit entrances one of which is plugged at the fact...

Page 5: ...DV B0051 3 50 x 3 00 A 09 13 16 ISOLATED LINES LOAD L L LOAD LINES ISOLATED L L DCV L1 N ACV RECOMMENDED NOT CRITICAL NO2 NC2 COM2 WIRING DIAGRAM ADV B0051 3 50 x 3 00 A 09 13 16 ISOLATED LINES LOAD L...

Page 6: ...ON LEDS RED PUSHBUTTON CALIBRATION LED YELLOW DETECTION LED GREEN CALIBRATION LEDS RED SE PUSHBUTTON CALIBRATION LED YELLOW DETECTION LED GREEN CALIBRATION LEDS RED S PUSHBUTTON CALIBRATION LED YELLOW...

Page 7: ...ion 2 Set the time delay desired from 25 to 15 seconds 3 Select sensitivity 1 2 3 or 4 Figure 10 provides a guide for initial setup This may have to bere selected depending upon the actual application...

Page 8: ...should periodically be observed for any signs of contamination caused by improper enclosure protection i e insure cover is fully engaged and that wire entries are properly sealed Cleaning Requirements...

Page 9: ...31 x 50 SLOT 7 9 x 12 7 31 x 50 SLOT 31 x 50 SLOT 7 31 x 50 SLOT 7 31 x 50 SLOT 7 9 31 x 50 SLOT 7 9 31 x 50 SLOT 7 9 x 31 x 50 SLOT 7 9 x 31 x 50 SLOT 7 9 x 1 31 x 50 SLOT 7 9 x 12 31 x 50 SLOT 7 9 x...

Page 10: ...y Switch selectable 0 5pf 2 6pf 8 3pf 18 0pf Stability 0 01pf per degree F 0 018pf per degree C 0 5pf setting Time Delay 0 25 to 15 sec single turn adj for delay to activate delay to de activate Fail...

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