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Monaco Cayman 2006, Manual

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Monaco Cayman 2006 Manual Download Page 191

Cayman 2006

Electrical Systems - House • Section 8

HOUSE ELECTRICAL - INTRODUCTION 

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185

BATTERY DISCONNECT - HOUSE

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186

BATTERY CUT-OFF SWITCH

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186

SHORE POWER HOOK-UP

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TRANSFER SWITCH

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189

GENERATOR - 120 VOLT AC 

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189

Pre-Start Checks ................................................... 189
Starting the Generator ........................................... 190
Stopping the Generator .......................................... 190
Powering the Equipment ........................................ 191
Generator Fuel ....................................................... 191
Resetting the Circuit Breaker .................................. 192
Generator Exercise ................................................ 192

CONVERTER

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192

INVERTER (Optional)

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193

Providing AC Power with the Inverter ..................... 193
Battery Charging with the Inverter .......................... 193
Factory Default Settings ........................................ 194

DISTRIBUTION PANEL (50 AMP)

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194

Circuit Breaker ...................................................... 194
GFCI Outlets .......................................................... 195
Energy Management System (Optional) ................. 196

DISTRIBUTION PANEL - HOUSE 12 VOLT

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197

Fuses .................................................................... 198

BATTERIES

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198

House Batteries ..................................................... 198
Battery Maintenance ............................................. 199
Testing the Battery ................................................ 199
Battery Charge Time & Consumption Rate ............. 201

LIGHTS 

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202

Interior Halogen ..................................................... 202
Map Lights ............................................................ 202
Bulb Usage - Interior ............................................. 203

Summary of Contents for Cayman 2006

Page 1: ...ing the form through an authorized Monaco dealer A subsequent owner s warranty coverage period is the remaining balance of the warranty coverage period the prior owner was entitled to under this Limited Warranty Warranty transfer forms can be obtained by contacting the Customer Relations Department There is no charge for the transfer Limitations of Implied Warranties IMPLIED WARRANTIES IF ANY ARIS...

Page 2: ...e or more unsuccessful repair attempts have been made to correct any covered defect that you believe substantially impairs the value use or safety of your motorhome or repairs to any covered defect s which you believe substantially impairs the value use or safety of your motorhome have taken 30 or more days to complete you must to the extent permitted by law notify Warrantor directly in writing of...

Page 3: ... sap and hail Component part and appliance manufacturers issue limited warranties covering those portions of the motorhome not covered by the Limited Warranty issued by Warrantor To learn more on what specific component parts and appliances are excluded from the Limited Warranty issued by Warrantor please contact your selling dealership or Warrantor directly or review the warranty packet inside the...

Page 4: ...OR BUSINESS PURPOSES ANY ACTION TO ENFORCE THESE EXPRESS OR ANY IMPLIED WARRANTIES SHALL NOT BE COMMENCED MORE THAN ONE YEAR AFTER THE EXPIRATION OF THE NINETY 90 WARRANTY COVERAGE PERIOD DESIGNATED ABOVE THE PERFORMANCE OF REPAIRS SHALL NOT SUSPEND THIS LIMITATIONS PERIOD FROM EXPIRING Some states do not allow the reduction in the statute of limitations so the above reduction in the statute of li...

Page 5: ...ARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY AND ARE LIMITED IN SCOPE OF COVERAGE TO THOSE PORTIONS OF THE ROADMASTER CHASSIS COVERED BY THIS LIMITED WARRANTY Warrantor disclaims all implied and express warranties including the implied warranty of merchantability and the implied warranty of fitness for a particular purpose on components and appliances excluded from...

Page 6: ... five days of the date of purchase to have repairs performed to any such defect at no cost to you as provided by this Limited Warranty If either three or more unsuccessful repair attempts have been made to correct any covered defect that you believe substantially impairs the value use or safety of your motorhome or repairs to any covered defect s which you believe substantially impairs the value us...

Page 7: ...issued by Warrantor To learn more on what specific component parts are excluded from the Limited Warranty issued by Warrantor please contact your selling dealership or Warrantor directly or review the warranty packet inside the Motorhome Events Discharging Warrantor From Obligation Under Warranty Misuse or neglect accidents unauthorized alteration failure to provide reasonable and necessary mainten...

Page 8: ...F YOU USE YOUR ROADMASTER CHASSIS FOR COMMERCIAL OR BUSINESS PURPOSES ANY ACTION TO ENFORCE THESE EXPRESS OR ANY IMPLIED WARRANTIES SHALL NOT BE COMMENCED MORE THAN ONE YEAR AFTER THE EXPIRATION OF THE NINETY 90 WARRANTY COVERAGE PERIOD DESIGNATED ABOVE Some states do not allow the reduction in the statute of limitations so the above reduction in the statute of limitations may not apply to you THI...

Page 9: ...R INTERIOR CARE SECTION 3 65 APPLIANCES SECTION 4 97 EQUIPMENT SECTION 5 123 WATER SYSTEMS SECTION 6 147 LP GAS SYSTEMS SECTION 7 167 ELECTRICAL SYSTEMS HOUSE SECTION 8 183 ELECTRICAL SYSTEMS CHASSIS SECTION 9 205 CHASSIS INFORMATION SECTION 10 223 INDEX 285 CAYMAN 2006 SECTIONS ...

Page 10: ...t may have been performed by previous owners Copyright Monaco Coach Corporation Monaco and Cayman are registered trademarks of Monaco Coach Corporation All rights reserved All other trademarks or registered trademarks are property of their respective holders Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the motorhome Product information and...

Page 11: ...CAYMAN 2006 GENERAL INFORMATION SECTION 1 WARRANTY INFORMATION FILE 5 SAFETY TERMS 6 GLOSSARY OF TERMS 7 SURVEY 11 WARRANTY TRANSFER APPLICATION 13 ...

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Page 13: ...ul MANUAL ADDENDUMS TECH TIPS www monaco online com Click on the Monaco logo place curser on SERVICE link and choose either MANUAL ADDENDUMS or TECH TIPS from the drop down menu Wood Finish Because no two trees look alike authentic woods vary in color and character markings such as streaks knots and grain patterns Since the stains may attach differently to these grain patterns some natural light a...

Page 14: ... substance or harmful chemical NOTE Information and reminders concerning proper operation of the motorhome and or its components INSPECTION Inspection of the motorhome and or its components is required Additional instruction may follow LUBE Lubrication or addition of a lubricant product to the motorhome and or a specified component or part is required Additional instruction may follow ASSEMBLE or R...

Page 15: ...tained by multiplying the current in amperes by the time in hours of discharge Example A battery which delivers 5 amperes for 20 hours delivers 5 amperes times 20 hours or 100 Amp Hr of capacity ANSI American National Standards Institute ASTM American Society for Testing and Materials Black Water Term associated with the sewage holding tank The toilet drains directly into this tank CCA Cold Cranki...

Page 16: ...yer cartridge Direct Current DC Power that is stored in a battery bank or supplied by photovoltaics alternator chargers and DC generators Direct current is also known as battery power Drain Trap This is a curve that is in all drains Water is trapped in the curve and this creates a barrier so tank odors cannot escape through the drain Dry Camping Camping in the motorhome when there is no city water...

Page 17: ...is a pressure gauge reading in which the gauge is adjusted to read zero at the surrounding atmospheric pressure It is commonly called gauge pressure Purge The initial blast of air decompression from the air dryer purge valve at the beginning of the air compressor Purge Cycle The time during which the air dryer is undergoing purge and regeneration This cycle starts at the beginning of the compresso...

Page 18: ... the motorhome slightly so that it can be towed Volt The unit of measure for electric potential Watt The unit for measuring electrical power i e the rate of doing work in moving electrons by or against an electric potential Wet Cell Battery A type of battery that uses liquid as an electrolyte This type of battery requires periodic maintenance such as cleaning the connections and checking the elect...

Page 19: ...f not please address any area s we need to expand or improve on ________________________________________________________________ ________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ 5 Were the o...

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Page 21: ... You understand that the unit is to be used only for family camping and cross country travel on improved roads 3 All information provided by you on face side of this form is true and correct 4 You understand that you are purchasing a pre owned recreational vehicle and Monaco Coach Corporation does not make any representation as to its present condition A Current Owner Information First Name Initia...

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Page 23: ...ake Disabling Parking Brake 39 TIRES 40 Importance of Air Pressure 40 Tire Pressure Inflation Guideline 41 Tire Chart Goodyear 41 Inspecting Pressure 43 Air Pressure Checklist 44 Supporting When Leveling 44 Tire Vibration 45 Tire Rotation 46 Tread 46 Storage of Tires Long Term 46 WHEEL MOUNTING 47 WEIGHING THE MOTORHOME 48 Weight Terms 48 Weight Label 51 Four Point Weighing Example 52 Cargo Carryi...

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Page 25: ...e a special license endorsement and that the motorhome be inspected prior to registration Know and observe the laws of the states in which you will be traveling Laws may vary from state to state A systematic inspection conducted prior to moving the motorhome can help ensure nothing is overlooked and will assist in familiarizing the owner with the motorhome Prior to moving the motorhome perform a g...

Page 26: ...omatically adjust to your size and sitting position DO NOT route belts over armrest WARNING Safety belts are supplied at affixed seating positions DO NOT occupy seats not equipped with safety belts while the motorhome is in motion Seat belts must only be used on permanently mounted seats DO NOT use a single seat belt on more than one person Pilot and Co pilot seats must be locked in a forward faci...

Page 27: ...d s waist and shoulders at the proper height for the supplied safety belt to be effective The top of the head must be below the top of the safety seat See Example 2 WARNING Installation illustrations are for reference only and are not to be used as a guide Because there are many styles of safety and booster seats refer to the safety seat manufacturer s manual for proper installation and how to pro...

Page 28: ...lp control downhill speed and can extend the service life of the brake lining The distance required to stop the motorhome is greater than an automobile The brakes are designed for the GVWR Gross Vehicle Weight Rating Practice stopping away from traffic to get the feel of distance required to stop the motorhome When backing up have the co pilot stand at the roadside rear corner so the co pilot remai...

Page 29: ...ependent upon the following RPM Every engine has a range of RPM that produces power most efficiently Fuel Air mixture At a given RPM the engine even with the help of a turbo charger can only pump a given volume of air into the combustion chamber This volume of air can efficiently combine with only so much fuel so feeding more fuel to the fire will simply waste fuel Determine ranges where the motorhom...

Page 30: ...sual distance for a gain in reaction time If road or weather conditions are treacherous find a safe stopping place and wait for conditions to improve Avoid using an engine braking device on wet or slippery surfaces as this can cause the drive wheels to skid Wiper blades should be in good condition Fill the washer reservoir with antifreeze formula window washer fluid Use mirror heat to keep mirrors c...

Page 31: ...re entering Store the extra pair of shoes near the entry door WARNING Avoid the risk of fire or explosion Turn OFF all pilot lights and appliances before entering a refueling station PRE TRIP PREPARATIONS CHECKLIST Prior to departure on a trip several items will need to be prepared Suggestions are listed below to use as a general guideline when preparing to depart INFORMATION Refer to the chassis ...

Page 32: ...ion hose water fill hose awning rod and electrical adapters Engine Checklist Inspect the engine transmission and engine compartment for fluid leaks Inspect the area under the motorhome for fluid leaks or puddles Check all fluid levels oil antifreeze transmission hydraulic fluid and washer fluid Inspect belts and hoses for wear Inspect wiring for loose frayed or corroded connections Start engine and list...

Page 33: ...he motorhome from becoming top heavy Make sure that everything is secure and safe from quick turns bumps and sudden stops Guidelines for Loading the Motorhome Distribute the cargo weight evenly from side to side and front to back This practice will prevent both handling problems and uneven stress on the components throughout the life of the motorhome Heavy items should be stored near the rear axle...

Page 34: ...r or trailer to the motorhome with safety chains rated for the weight of load 2 Make the electrical connection and perform a light check before starting a trip and at each rest stop 3 Check the tires frequently Flat tires on a towed vehicle cannot be detected from the motorhome while driving A flat tire is a safety hazard and may cause extensive damage WARNING Be sure the weight ratings of the ball...

Page 35: ...ains live at all times When towing a trailer equipped with a battery unplug the electrical tow connection when parked Failure to unplug the tow connection may result in discharged chassis batteries REAR VIEW SYSTEM The motorhome is equipped with a rear vision and voice system The rear vision system consists of an adjustable camera with a microphone and a dash mounted monitor This allows the driver...

Page 36: ...better field of vision using the roadside mirror If the site is on the right use the curbside mirror for backing up Stay aware of blind spots Get out and walk the area prior to backing in a site Look for potential hazards or obstacles that may damage the motorhome If the site is satisfactory prepare to back in carefully Have the co pilot provide guidance using the five hand signals The co pilot will...

Page 37: ...orward sideways motion that will cause irreparable and expensive damage If necessary disconnect the tow vehicle to avoid a backing up situation Trailers have one pivot point and may be backed up The same rules for backing a motorhome can be applied to backing a trailer When preparing to back the trailer into a space maneuver the motorhome sweeping wide Turn back to the opposite direction to maneuv...

Page 38: ...oom Extend slide rooms prior to leveling Follow the procedures and guidelines for Leveling the Motorhome in Section 10 If the motorhome is equipped with hydraulic jacks confirm that the parking surface will accommodate the weight placed on the jacks CAUTION Before leveling the motorhome survey the area around and under the motorhome for obstructions which can damage the motorhome or undercarriage c...

Page 39: ...es to avoid overloading the supplied shore service breaker Operate appliances and outlets in sequence rather than all at the same time CAUTION If shore power service is limited to 15 or 20 Amps use of light duty extension cords and electrical adapters will create a voltage loss through the cord and at each electrical connection Line voltage loss and the resistance at each electrical connection can...

Page 40: ...e empty When the fresh water supply is low drain waste holding tanks prior to refilling the fresh water tank Confirm the destination can accommodate the size and length of the motorhome Drive through sites are preferred for easier access When navigating campgrounds watch for low hanging limbs tree trunks and barriers lining the roadway Have the co pilot or campground host provide guidance when negot...

Page 41: ...e water and holding tank capacity use them Leave shoes outdoors or at the entry step to avoid tracking in dirt and using valuble resources for clean up BREAKING CAMP Preparing the motorhome for travel will require several small tasks Properly securing and storing items will help to prevent them from getting lost or damaged Below is a checklist guide to reference when preparing to break camp Outsid...

Page 42: ...etract the slide room after confirming the bay doors are closed and secure all slide room awning locks NOTE To operate the kitchen slide the ignition must be OFF and the park brake must be set Secure and fasten the bi fold and pocket doors Lock the shower door Close roof vents and windows Secure all loose heavy or sharp objects in case of a sudden stop Close all cabinet doors and drawers Turn OFF i...

Page 43: ... to a safe off road place which should be a firm level spot Turn the ignition OFF and turn the hazard flasher system ON Save the old tire for possible warranty coverage Running Out of Fuel When the motorhome runs out of fuel air will enter the fuel lines and fuel system components of the engine Diesel engines are sensitive to air in the fuel system If the engine has stalled due to low fuel it will b...

Page 44: ...he chassis battery and end future alternative attempts Next start the generator This may require using the Battery Boost switch for the generator to start from the engine battery Once the generator is operating the electrical combination of the generator inverter and battery maintainer will charge the batteries Allow the generator to run approximately hour before attempting to start the engine Aft...

Page 45: ...er sources of ignition resulting in injury or vehicle damage Batteries contain sulfuric acid that can burn skin eyes and clothing DO NOT connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery Connect only to the chassis away from the battery CAUTION The charging system on the towed vehicle does ...

Page 46: ... NOT tow the motorhome from the rear Towing from the rear will severely overload the front tires and suspension possibly resulting in tire and or front suspension failure Rear frame extensions are not designed to support weight loads imposed by lifting the motorhome from the rear NOTE The towing company may need to acess the air nipple located in the generator compartment to release the air brakes...

Page 47: ...is procedure Remove the plug from the center of rear brake chamber on the drive axle Remove the caging tool from its holder on the brake chamber and insert the tool into hole Turn clockwise to engage Screw nut and washer onto caging tool Use a wrench to tighten the nut compressing the internal spring to release the brake Repeat procedure for the other side After towing or when air pressure is agai...

Page 48: ...ir tight fit with the wheel Inner Liner Keeps air inside the tire Importance of Air Pressure The most important factor in maximizing the life of the tires is maintaining proper inflation Driving on any tire that does not have the correct inflation pressure for the load of the motorhome is dangerous and may cause premature wear tire damage and or loss of control of the motorhome An under inflated tire ...

Page 49: ...es to the pressure indicated in the tire chart for the load carried by the tire DO NOT OVERINFLATE OR UNDERINFLATE THE TIRES The Gross Axle Weight Rating GAWR of the axles listed on the federal certification label attached to the motorhome is the maximum allowable loaded weight on an axle When the actual loaded weight of the motorhome and the weight on each axle is unknown follow the recommended ti...

Page 50: ... 3980 3740 4140 3890 4300 4080 4455 4190 4610 4335 4675 G 4410 G 255 70R22 5 75 S D 4190 3970 4370 4110 4550 4275 4675 4410 4895 4455 5065 4610 5205 4675 5400 4915 5510 H 5070 H 265 75R22 5 75 S D 3875 3870 4070 4040 4255 4205 4440 4370 4620 4525 4800 4685 4975 4805 G 5150 5205 G 275 70R22 5 75 S D 5170 4770 5400 4980 5630 5180 5850 5390 6070 5590 6290 5800 6510 6000 6730 6200 6940 H 6395 H 275 80...

Page 51: ...eaks resulting in tire failure Optimum tire performance is achieved at proper inflation pressure for the load carried DO NOT mix tires of different tread patterns size or construction on the same axle The difference in traction could cause rear end gear fight and mechanical damage to the drive train CAUTION Never let air out of a hot tire WARNING Improperly inflated tires can effect handling or caus...

Page 52: ...air pressure 5 If the tire is over filled release air by pushing on the metal stem in the center of the valve Then recheck the pressure with the tire gauge 6 Replace the valve cap 7 Repeat with each tire 8 Visually inspect the tires to make sure there are no nails or other objects embedded that could poke a hole in the tire and cause an air leak 9 Check the sidewalls to make sure there are no gouge...

Page 53: ...lling in the tire carcass Striking an object or large hole in the road surface can damage a tire Inspect the tires periodically thereafter as rotational forces can continue to stress damaged areas and later manifest in tire failure If an unusual vibration begins or a bulge is noticed in the sidewall have the tires evaluated by a qualified professional as soon as possible 020063 mod ...

Page 54: ...re manufacturer as soon as possible WARNING In many instances the life of the tires on the motorhome is not determined by mileage but by age Tires are subject to weathering Weathering cracks run in circumference with the tire Though the sidewall of the tire may look fine and be structurally sound weathering can occur inside the well of the tread therefore replacement may be determined not by milea...

Page 55: ...e wheels or lug nuts different than the original equipment as this could damage the wheel or the mounting system Damage to the wheel or mounting system could cause a wheel to come off while the motorhome is in motion Front Wheels Slide the front wheel over the studs Use caution to avoid damaging stud threads Snug the nuts in sequence When all nuts have been seated tighten the nuts to 450 ft lbs in...

Page 56: ...there are two reasons to weigh the motorhome One to find out the Cargo Carrying Capacity CCC and the other to ensure no axle is overloaded The Gross Axle Weight Rating GAWR of the axles is listed on the federal certification label attached to the motorhome This is the maximum allowable loaded weight on a particular axle This label is generally located to the rear of the driver s seat on the wall Whe...

Page 57: ...or each axle There are two important factors to consider when loading the motorhome total weight and balance When loading heavy objects keep them as low as possible preferably on the floor or below in storage compartments Load weight must be distributed as evenly as possible The following is an explanation of commonly used weight abbreviations Gross Vehicle Weight Rating GVWR Maximum permissible we...

Page 58: ...e charged but this is money wisely spent Weight scale types and weighing methods determine the procedure used to calculate proper tire inflation pressure and axle loading Several types of scales are in use today A platform scale will allow the entire motorhome to fit on the scale to read the GVW in one scale recording A segmented platform scale is designed to weight one axle at a time A single axle ...

Page 59: ...Cayman 2006 Driving Safety Section 2 51 Weight Label 100179d ...

Page 60: ...hicle Certification Label is 13 000 lbs Divide the figure by two using chart record 6 500 lbs on line 1 2 Weigh the driver side FRONT corner Scale A and record weight on chart Scale A line 2 Example 5 000 lbs 3 Weigh the passengers side FRONT corner Scale C and record weight on chart Scale C line 2 Example 4 000 lbs 4 Add Roadside and Console side from line 1 for Gross Axle Weight Rating GAWR and re...

Page 61: ... blowout Load and Inflation Tables The Load and Inflation Table will help determine correct inflation for the motorhome tires after properly weighing the motorhome All pressures are rated at a cold psi Cold conditions are defined as early in the morning before the day s ambient temperature sun s radiant heat or the heat generated while driving have caused the tire pressure to temporarily increase This...

Page 62: ...ht can now be subtracted from the remaining total line A Water weight is the number of gallons multiplied by 8 3 LP Gas weight is the number of gallons multiplied by 4 2 A 10 gallon water heater with a 40 gallon fresh tank would total 50 gallons times 8 3 or 415 lbs A 30 gallon LP Gas tank will have 24 gallons of LP Gas due to the 80 valve This would mean 24 gallons multiplied by 4 2 or 100 8 lbs ...

Page 63: ...ach wheel position must be weighed to accurately determine the weight carried at each wheel position Refer to the previous examples on how to weigh each wheel position Each wheel position weight must be weighed and recorded to determine proper tire inflation Wheel position weights are not to exceed Gross Axle Weight Rating GAWR and Gross Vehicle Weight Rating GVWR as printed on the Motorhome Vehicl...

Page 64: ...56 Section 2 Driving Safety Cayman 2006 Weighing Procedure Worksheet 020255BA Example Worksheet ...

Page 65: ...Cayman 2006 Driving Safety Section 2 57 Actual Worksheet 020255b ...

Page 66: ...58 Section 2 Driving Safety Cayman 2006 Weight Record Sheet ...

Page 67: ...he unit will not operate without a battery A battery flag will pop up preventing the unit from being installed to the mounting bracket without a battery Carbon zinc batteries average a service life of one year Alkaline batteries average a service life of one to two years Testing Simply press the test button on the smoke alarm cover for approximately three seconds The alarm will sound if all electr...

Page 68: ...e lungs Contamination levels in the body reduce in half life increments at approximately four hour intervals Treatment with Oxygen will quicken recovery time In cases of mild exposure the symptoms may include a slight headache nausea vomiting and fatigue Some consider this a flu like symptom Symptoms for medium exposure may include a severe throbbing headache drowsiness confusion and fast heart rat...

Page 69: ... sensed the presence of levels over 100 ppm of Carbon Monoxide The alarm horn will sound continuously until the RESET switch is reset Alternating red and green indicates a malfunction alarm Alarm When the alarm sounds have the detector and the motorhome checked by an authorized service technician as soon as possible Never disconnect a CO detector to silence an annoying alarm Evacuate the motorhome...

Page 70: ...he detector refer to an authorized service center DO NOT REMOVE POWER INSPECT Check the CO detector weekly and at the beginning and end of each trip FIRE EXTINGUISHER The fire extinguisher in the motorhome is located near the main entrance door Please read the operating instructions that are printed on the fire extinguisher If there is any doubt on how to operate the fire extinguisher practice using ...

Page 71: ... involve energized electrical wiring or equipment If electricity to the equipment is turned off a class C fire becomes one of the other two class fires ESCAPE EGRESS WINDOW The egress window designated for use as an emergency exit is identified inside of the motorhome by a red locking handle and Exit label To open lift the red handle and push outward Pull closed and lower handles to lock the egress w...

Page 72: ...64 Section 2 Driving Safety Cayman 2006 NOTES ...

Page 73: ...ng Codes 76 Fabric Specification Charts 77 FLOORS 79 Carpet Cleaning 79 Vinyl Floors 81 Laminate Floors 81 SHOWER 82 CEILING 82 WALL COVERINGS 82 WOOD CARE 83 COUNTERTOPS 85 Solid Surface 85 Laminate 86 STAINLESS STEEL SURFACE 86 WINDOWS 86 Condensation 86 WINDOW TREATMENTS 87 Mini blinds 87 Day Night Shades 87 MOLD MILDEW 88 PEST CONTROL 89 STORAGE 92 Short Term 92 Long Term 93 Winter Storage Che...

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Page 75: ...are should be used when washing the motorhome Use only mild detergents or specifically designed automotive detergents Avoid using abrasive cleansers or laundry detergents that will scratch the clear coat and leave a soap film Use a soft cloth to wash the paint finish Avoid using brushes as they can scratch the surface and damage the paint Before washing the motorhome remove most of the accumulated di...

Page 76: ... clean and polish at the same time These products can be too abrasive for clear coats and are not recommended Rubbing Compounds These types of products are generally applied by using a buffer The use of rubbing compounds should be left to professionals as undesired results can quickly occur These products are generally used to correct or flatten a surface by removing high spots or small amounts of ...

Page 77: ...oil will cause deterioration of the rubber Dirt build up can trap chemicals causing deterioration Use a soft brush and a mild detergent to clean the tires If a dressing product is used to protect the tires from aging use extra care and caution Tire dressings that contain petroleum products or alcohol may cause deterioration or cracking In many cases it is not the dressing that causes a problem but...

Page 78: ... Enough emphasis cannot be placed on this issue Extreme damage from a water leak can occur rapidly Never leave the motorhome unattended with the slide room extended If the motorhome is to be stored outside throughout the winter months a full interior inspection for water leaks should be made twice monthly Extensive sealing has been done at the factory however the normal twisting and flexing that oc...

Page 79: ...urface Use Pro Clean to clean the surface of dirt wax and any other foreign substances for the best results Surface Temperature The surface where the product is desired should be 75 F 24 C for proper adhesion Adhesion Promoter Just prior to installation apply a light coat of Pro Bond adhesion The Pro Bond will make for a better bond for the Acrylic Tape NOTE Use a heat gun to warm the product When...

Page 80: ...ning requirements Clean the vinyl wrapped dash pod following the instructions under Vinyl Care in this section In the event a blemish or small cut occurs in the vinyl contact a professional upholstery repair service Clean the plastic or Plexiglas instrument panels using a cloth dampened in a mild soap and water solution Dry using a separate cotton cloth Plastic polish products that will help to br...

Page 81: ...om the depression of embossed surfaces For stubborn stains use the following commercially available mild detergents in accordance with the manufacturer s instructions Mr Clean or Fantastik Full strength rubbing alcohol or mineral spirits may be tried cautiously as a last resort on very stubborn stains if the above suggestions do not work Indiscriminate use of any solvent or solvent containing clea...

Page 82: ...d with mineral spirits and rub the stain gently working from the outer edge of the stain toward the center to prevent spreading Rinse with soap and water Crayon Mustard or Ketchup Sponge with mild soap and water For stubborn stains that have set use a cloth soaked in diluted mild detergent with gentle rubbing Any remaining stain should be washed with diluted bleach Rinse repeatedly with cold water...

Page 83: ...tain lacquers and cause the vinyl to become brittle and more difficult to repair Optima Leather O Vinyl Optima Leather and O Vinyl Cleaning Suggestions The following steps are to be performed in sequence for recommended cleaning methods for the O Vinyl and Optima Leather material Each subsequent step is to be used if the previous step was not successful For General Cleaning Wipe the soiled area wi...

Page 84: ...o help prevent overall soiling frequent vacuuming or light brushing to remove dust and grime is recommended S W Clean this fabric with the foam only of a water based cleaning agent or with a pure solvent in a well ventilated room petroleum distillate based products such as Energine Carbona Renuzit or similar products may be used Cleaning only by a professional furniture cleaning service is recomme...

Page 85: ...n Dry Clean Kensington Sienna Headboard Bedspread Accent BR Pillow BR Val Accent 60 Polyester 40 Rayon Dry Clean 20121 Torino Fringe Decorative Pillow Trim 38 Acrylic 43 Acetate 19 Polyester N A at time of print Sand Dune Clubhouse Khaki Dr Pass Chairs Sofa LR Val LR Fascia Insert Dining Booth Surround 52 Acrylic 48 Polyester W Kilimanjaro Main Dash vacuumed Vinyl Vinyl Kilimanjaro Dash Accents wr...

Page 86: ...low Bedspread Accent BR Val 100 Cotton Dry Clean FRB 1220 Pyramid Decorative Pillow Trim 67 Acrylic 21 Polyester 6 Rayon 6 Cotton S Hidden Valley Bivens Dark Peach Dr Pass Chairs Sofa LR Chair Recliner 21 Acrylic 52 Olefin 27 UB Acrylic Dry Clean Palomino Main Dash vacuumed Vinyl Vinyl Buff Dash Accents wrapped Vinyl Vinyl Johnson Cream Windshield 100 Polyester Dry Clean O Vinyl Palomino Opt Vinyl ...

Page 87: ...white paper towels weighted down with a non staining glass or ceramic object When completely dry vacuum or brush the pile to restore texture If the spot is not completely removed contact a professional carpet cleaner COLOR PATTERN APPLICATION CONTENTS CODE Chateau Stone II P New Elements Pewter Dr Pass Chairs Sofa LR Val Accent Dinette Surround 46 Olefin 42 Acrylic 12 Polyester W Platinum Main Dash...

Page 88: ...egar Solution One cup white vinegar to one cup water F Ammonia Solution One tablespoon household ammonia to one cup water G Stain Removal Kit Available from retail carpet stores or professional cleaners H Call Professional Additional suggestions special cleaning chemicals or the ability to patch the area may be available I Permanent Change Due to the nature of the stain there may be color loss The...

Page 89: ...aintenance This high pressure laminated flooring is designed to be incorporated as a floating floor Laminate flooring is constructed of three main material components The surface similar to many countertops contains aluminum oxide particles to form an extremely hard durable outer layer The carrier or core layer is constructed from high density fiberboard A tongue and groove design provides a tighter bo...

Page 90: ...als WALL COVERINGS Immediately remove solvent based or pigmented substances from wall coverings DO NOT use abrasive cleaners containing chlorine bleach or solvents Fidelity and Jolie brands are recommended Always begin with a mild detergent or soap and warm water To remove normal dirt clean with a soft sponge Rinse and wipe dry Care for the Tower Wall Covering Remove ordinary stains with mild soap...

Page 91: ... non alkaline soap dishwashing liquid and water and rinse Dry thoroughly buffing in the direction of the wood grain Never use abrasive cleaners scouring pads or powdered cleansers Polishing products used on the solid wood surface depends on individual preference Always follow product instructions Excessive dampness dryness heat or cold can damage solid wood finishes Sunlight can change the color or ...

Page 92: ...g a small brush or even a cotton swab apply a thin coat of wipe on finish Apply finish to the damaged area only Several coats may be needed to hide the scratch Re staining the wood The wood will need to be re stained if bare wood is exposed at the bottom of the scratch To remove damaged varnish lightly roughen a small area around the scratch with sandpaper steel wool or synthetic steel wool Find a s...

Page 93: ...g Occasionally wipe surface with diluted household bleach one part water and one part bleach Cleaning the Solid Surfaces Sink Occasionally clean by using Soft Scrub and a gray Scotchbrite pad Scrub the sink rinse and towel dry Removing Cuts and Scratches Solid Surface countertops are completely renewable Use the following instructions to remove minor cuts and scratches Sand with 180 grit sandpaper...

Page 94: ... should keep surface looking beautiful WINDOWS Water Spots Glass will develop water spots if not properly cleaned Water spots are magnified when the glass has a reflective finish Use a squeegee immediately after washing to reduce water spotting To remove stubborn water stains from reflective glass we recommend Cerium Oxide Polishing Compound made by C R Lawrence available at most glass shops Condensat...

Page 95: ...e cleaned Blinds may be cleaned while hanging in place using this method Vacuuming For deeper cleaning vacuum gently with a soft brush attachment of a vacuum cleaner Compressed Air or Hair Dryer non heat setting Blow dust off each slat Dust will be air borne using this method so ventilate the motorhome Spot Cleaning Spot clean shades and blinds using a soft cloth or a moistened sponge with lukewar...

Page 96: ...e in the motorhome can result from unattended spills leaks overflows and condensation Moisture allowed to remain on a growth medium can develop mold within 24 to 48 hours Minimizing moisture inside of the motorhome can reduce or eliminate favorable mold growth conditions Good housekeeping and regular maintenance are essential in the effort to prevent or eliminate mold growth Consequences of Mold Al...

Page 97: ...signs of mold Should mold develop thoroughly clean the affected area with a mild solution of bleach First test to see if the affected material or surface is color safe Should mold growth be severe call on the services of a qualified professional cleaner If mold cannot be removed from an item properly disposed of it Whether or not a motorhome owner experiences mold growth depends largely on how the ...

Page 98: ...ware of blocking necessary air vents Prior to operating the motorhome after storage remove all insect and animal nests that may have developed around vents engine compartments the exhaust pipe and in the wheel wells Rodents Rodents may chew through wires or build nests in components of the motorhome Signs of rodent infestation include droppings shredded material or chewed furniture fabrics and vin...

Page 99: ...ually by holes appearing in material clean the affected clothing and all other items stored in the same area Follow by completely cleaning the closet dresser or storage area If cracks are detected seal the cracks and treat the area with a properly labeled indoor pest control product Birds Even birds can be considered pests particularly when the motorhome is parked in the flight path of a flock Bird ...

Page 100: ... store the motorhome with slide rooms extended Shut off all appliances Close the primary LP Gas valve Remove all articles from refrigerator freezer and clean thoroughly Prop doors open to prevent mildew Holding tanks should be drained and fresh water system winterized with potable antifreeze or winterize the plumbing system using air pressure Retract and secure all awnings Turn OFF the interior ho...

Page 101: ... disconnects OFF When stored outside make a quick reference check of the battery voltage on the monitor panel Preventative measures should be used if the voltage readings are low Removing the motorhome from storage or moving the motorhome in case of an emergency will be a much easier process NOTE Batteries in a low state of charge will readily freeze Freezing will damage the battery CAUTION A 20 A...

Page 102: ...e moisture condensing at the top of the tank Diesel fuel is an organic material which will develop a microbe growth black slime Fuel stabilizers may be added to control microbe growth and degrading of the fuel Consult the engine manufacturer owner s manual or a distributor for further detailed information on fuel stabilizers and additives Brakes Brakes suffer from non use during periods of storage...

Page 103: ...sel fuel tank should be full of fuel Removal from Storage If the motorhome was properly and carefully prepared for storage removing from storage will not be difficult The following checklist pertains to items or areas which should be checked before operating or moving the motorhome If the motorhome was not properly winterized extensive freeze damage or other serious deterioration may have occurred ...

Page 104: ...at the monitor panel is properly functioning Inspect the 120 Volt AC electrical system which includes the power cord inverter converter all outlets and exposed wiring NOTE Prepare the generator for operation following the instructions in the Generator Manual Start and run the generator Confirm that the batteries are charging Operate the 120 Volt AC appliances and air conditioners If an electrical i...

Page 105: ...er Grate 108 Cleaning 109 COOKTOP WITH OVEN Optional 109 WALL THERMOSTAT 110 Comfort Control Heat Pump Equipped Models Only 110 AIR CONDITIONER ROOF 112 Operation 112 Return Air Filters 112 FURNACE 113 Operating Instructions 113 If the Furnace Fails to Light 114 WATER HEATER 114 Before Using the Water Heater 115 Operation 115 Thermostats 116 Water Heater Bypass 116 Pressure Temperature Relief Valv...

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Page 107: ...partial blockage of the flue can result in Carbon Monoxide poisoning DO NOT store flammable liquids such as lighter fluid gasoline or propane in the outside refrigerator compartment NOTE Features and options vary with floorplans REFRIGERATOR The motorhome refrigerant is heated to circulate and vaporize using gravity To ensure longevity and proper operation of the refrigerator follow the specific gu...

Page 108: ...frigerator or if a yellowish substance appears inside or at the outside access compartment This can be an indication of a refrigerant leak Contact an authorized repair facility For the refrigerator to operate The house batteries must be fully charged The primary LP Gas valve and the electric LP Gas valve must be on or an AC source must be available Figure A The refrigerator 120 Volt AC cord s must...

Page 109: ...erator fails to light the alarm sounds and a code displays Press and hold the MODE button until AU displays Release the button Press and hold the TEMP SET button until the desired temperature displays Release the button In AUTO mode AU AC or AU LP will alternate three times when a mode has changed If the LP Gas does not ignite within 30 seconds the control changes to a different energy source or t...

Page 110: ...embly Water Line Heater A thermal disc supplies voltage to heater tape when ambient temperature is less then 38 F 4 and shuts off at temperature greater than 48 F 5 The water line heater is only for the line from the solenoid to the icemaker The line from the icemaker shut off valve to the water valve is not protected Refrigerator Alarm The refrigerator uses an audible alarm that will sound for th...

Page 111: ...g the door storage feature to lock the doors partially open To use the storage feature open doors enough to slide tab into the cut out of the strike plate Storage Procedures Storage Feature Turn the refrigerator OFF and remove all items Leave the drip tray under the cooling fins Shorten defrost time by using trays of warm water DO NOT use a heating gun hair dryer or sharp objects to remove frost as...

Page 112: ...age or after servicing the gas supply system LP Gas supply lines may contain air Due to the air in the gas supply lines the refrigerator may not ignite on LP Gas within the specified amount of time Follow the procedure on how to remove air from the LP Gas supply lines To remove the air from the LP Gas supply lines Ensure the primary LP Gas valve and the electric LP Gas valves are open Try lighting ...

Page 113: ... A properly functioning microwave convection oven presents no hazard with ordinary use Safety features should be kept in good condition Never attempt to bypass safety interlocks or allow debris or residue to accumulate on the door or oven face If the oven is damaged discontinue use Oven adjustments or repairs should be made by qualified service personnel Check the microwave convection oven owner s ...

Page 114: ...crews Oven Light 1 Remove the louver as indicated above 2 Slide the metal light cover forward and lift upwards 3 Remove the light bulb and replace only with an equivalent watt bulb DO NOT EXCEED 30 WATTS 4 Replace light cover louver and mounting screws Hood Light 1 Remove power to the microwave convection oven 2 Remove the screw B securing the light cover 3 Remove the light bulb and replace only w...

Page 115: ...the outside oven surface with soap and water Wipe away any residue using a damp cloth Dry with a soft cloth To prevent damage to the operating parts inside the oven do not allow water to seep into the ventilation openings If the control panel becomes wet clean with a soft dry cloth DO NOT use harsh detergents or abrasive when cleaning the control panel COOKTOP The cooktop uses LP Gas only as a fue...

Page 116: ... DO NOT touch any electrical switches They may cause a spark which can ignite Contact a qualified service center to have the problem correctly diagnosed and repaired before resuming operation Operation Tips 1 A yellow flame is an indication of incorrect fuel air ratio Lowered BTU output and carbon build up can occur 2 Flame appearance may change and BTU output will lower when operating the cooktop ...

Page 117: ...rface Porcelain Enamel Porcelain enamel a type of glass fused on steel at a very high temperature is not extremely delicate but must be treated as glass Sharp blows radical surface temperature changes etc will cause enamel to chip or crack Some foods such as vinegar lemon juice tomatoes and milk contain acids which can dull the finish of the enamel To avoid dulling the finish wipe up the spill befor...

Page 118: ...perates the HVAC Heating Ventilating and Air Conditioning system The comfort control is located in the hallway on the monitor panel The comfort control uses a liquid crystal display to show the current mode status Five different modes of the Comfort Control system Off Fan Cool Heat Pump optional and Furnace These are selected by repeat pressing of the Mode button The Fan button controls the fan sp...

Page 119: ...allway thermostat to the On position Press the Zone button to select Zone 1 Select the Furnace mode on the Comfort Control using the Mode button Select the desired temperature using the Up and Down arrow buttons Heat Pump Operation not available with standard thermostat The Heat Pump mode supplies heat by using the air conditioner The air conditioning principle is reversed supplying heated air to ...

Page 120: ...moisture in the air It is recommended to set the blower fan speed to high when operating in high humidity Operation Roof Air Conditioner Operation Requirements 120 Volts AC from either shore power or the generator The interior house power is on and house batteries are charged Return Air Filters Frequently clean the return air filters which are located inside the motorhome behind the intake vent cov...

Page 121: ...aired before resuming operation Operating Instructions When the furnace is selected there is a small time delay before the blower motor begins After the temperature on the thermostat is reached the burner is extinguished The blower motor stops approximately two to three minutes after cool down Furnace Operation Requirements 1 The LP Gas primary valve on the LP tank and the electric LP Gas valve at...

Page 122: ...d technician WATER HEATER The water heater uses two different methods to heat water 120 Volt AC supplied either by shore power or generator or LP Gas The 120 Volt AC uses a heating element similar to the type used in a house water heater The 120 Volt AC is efficient if shore power is available An automatic ignition circuit board operated by 12 Volt DC controls the LP Gas Two thermostats control wat...

Page 123: ... may remain in the line after purging the water lines and water heater Use caution upon opening a hot water faucet after the first heat cycle of the water heater WARNING IF YOU SMELL GAS extinguish all open flames and turn OFF the primary LP Gas valve DO NOT touch any electrical switches They may cause a spark that can ignite Open all windows and doors Evacuate the motorhome Propane is a heavy gas...

Page 124: ...e indicator lamp illuminates under the following conditions Upon initial start up the lamp illuminates briefly ignition occurs and the lamp goes out If the burner does not light within six to nine seconds the ignition board will lock out and the indicator lamp will glow steady Thermostats Separate thermostats are used for LP Gas and AC electric The thermostat controls the power to the module board ...

Page 125: ...ket will have to be replaced utilizing the following procedure CAUTION Ensure the water heater tank is cool prior to making any check of the valve Re establishing the Air Pocket Step 1 Turn OFF the water heater Step 2 Turn OFF the incoming water supply Step 3 Open any hot water faucet closest to the water heater Step 4 Pull the handle of the P T valve until the flow of water stops Step 5 Close the ...

Page 126: ...rhome is to be stored during the winter months drain the water heater to prevent freeze damage 1 Turn OFF electrical power to the water heater 2 Shut OFF the primary LP Gas valve 3 Open low point drains 4 Open both Hot and Cold on all faucets 5 Remove water heater drain plug 6 Turn the Bypass lever to BYPASS NOTE Be sure to refill the water heater with water before resuming operation Troubleshooti...

Page 127: ...nstalled does not have vented louvered doors the manufacturer s installation instructions may require installation of vented doors or vents to be installed in the doors for sufficient circulation of air WASHER DRYER Optional The automatic washer dryer is front loading with an extra large door opening for easier access Several wash and dry programs are available along with variable water temperature...

Page 128: ...n and the Status light flashes fast then slow 3 Set the selector knob to a WASH CYCLE Set Wash Temp knob to Warm Water should flow into washer and the drum should rotate both directions 4 Set the selector knob to RESET Wait five seconds 5 Set the selector knob to SPIN Water should drain and the drum rotation should speed up 6 Set the selector knob to RESET Wait five seconds 7 Set the selector knob to ...

Page 129: ...dd quantity as specified by the manufacturer directly to the drum Run the washer through a complete cycle using hot water Repeat the process if necessary Remove hard water deposits using only cleaners labeled as washer safe Wipe the inside of the washer dryer door with a soft cloth to remove moisture Periodically apply a thin coat of paste wax to the inner door especially to the area that is immedi...

Page 130: ...the power to OFF To Winterize the Washer Dryer Using RV Antifreeze Two methods of introducing antifreeze to the water system can be used Add antifreeze directly to the water tank or use a separate container of antifreeze with water line hooked to the intake side of the water pump 1 Turn on the water pump Rotate the selector knob to a wash position with the Wash Temp setting on Warm Press the power...

Page 131: ...35 Storm Precautions 135 FANS 13 136 Automatic 136 Automatic with Electronic Thermostat Optional 136 POWER SUNVISOR 13 137 SLIDING DOOR 13 137 REAR LADDER 13 138 SEAT CONTROLS 13 138 Swivel Seats 138 SOFA BED 13 139 DINETTE BED CONVERSION Optional 14 140 STORAGE UNDER BED 14 141 RADIO DASH 14 141 TV ENTERTAINMENT COMPONENTS 14 141 Connections TV Cable Computer Phone 141 Television Front Lock out F...

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Page 133: ...ing of the chassis batteries Operating the Entry Step Begin with the entry door closed Turn the ENTRY STEP switch on Open the door The step should extend and lock in the OUT position The step will retract when the door is closed With the door open and the entry step extended turn the ENTRY STEP switch off This will allow the step to remain out while the door is opened and closed the amber lights w...

Page 134: ...n ON the Battery Cut Off switch 2 Press and hold the Step Cover switch to the desired direction Release the switch to stop movement CAUTION When operating the stepwell cover make sure there are no pets shoes or other obstructions in the stepwell area DO NOT operate the stepwell cover while standing in the stepwell area ENTRY DOOR The entry door is adjusted and tested at the factory The door has th...

Page 135: ...reen Door Maintenance Changing Screen Door Glass The screen slider is Plexiglas the slider can be bowed for removal and replacement Replace with new Plexiglas and reverse the procedure Adjusting the Screen Door Loosen the bolts on the hinge side of the screen door two on the top and two on the bottom The hinge has slots to allow in and out movement to properly adjust the screen The hinge should fit...

Page 136: ...n occur The outside area must be clear of any obstructions restricting slide out room operation Ensure there is five or more feet of clear space outside the slide out room prior to extending or damage can occur When retracting the slide out room ensure there is sufficient clearance inside the motorhome Never move the motorhome with any slide out room extended CAUTION Continuous operation of the sl...

Page 137: ...Inspect the exterior to ensure there are no sags in the awning material Remove any debris from the top of the slide out room Prior to retracting the slide out room start the motorhome Allow the air bags to fully inflate to normal travel height Retract the leveling jacks prior to operating the slide out Turn the ignition switch OFF The slide out room will not operate with the engine running The hous...

Page 138: ...d and remove the access panel The main slide and wardrobe motors are located inside the exterior storage bays under the slide outs 2 Remove 12 Volt DC from the motor by disconnecting the plug from the slide out motor to the power supply 3 Use a 1 wrench for main and wardrobe slides or a wrench for the bedroom slide to turn driveshaft and retract room 4 Once the slide room has been manually retract...

Page 139: ...ome Repeat procedure for other arm Release strap slowly to ensure inner arms are secure Slide the strap to rear of awning roll tube and tie to rear arm Loosen locking knobs for both arms and extend arms so the canvas will clear the door while in the open position To Retract the Awning Loosen locking knobs for both arms Lower arms to stop bolts Tighten knobs Untie the pull strap and slide strap to ...

Page 140: ...e strap hook and slowly allow awning to retract Remove catch rod from pull strap and store Patio Awning Manual To Unlock the Patio Awning perform the following procedure for each leg 1 Loosen the black locking knob located on the backside of the awning leg only about six turns are needed This will allow the support brace to move freely 2 Unlock the travel lock by using one hand to squeeze inner an...

Page 141: ...lide the center pull strap to one end of the awning and store it by wrapping the strap around the awning leg To Retract the Patio Awning 1 Loosen the strap from the awning leg if stored 2 Support the weight of the awning with one hand while opening the extension lock handle and lower the awning until the arms rest on the lower stop bolt Loosen the two black locking knobs enough to allow the suppor...

Page 142: ...n the lock handle on the arm bracket Swing the arm away from the motorhome to an upright position 3 Drive the stakes through the bottom holes in the arm 4 Raise the rear arm extension lock handle all the way up or to the desired height and lower the lock handle to lock the arms in place 5 Repeat instructions 2 through 4 for the front arm NOTE To move the awning out of the carport position reverse ...

Page 143: ...d on the canopy A quality vinyl cleaner such as Carefree Awning Magic will help keep the awning looking new Be sure to follow the instructions on the container Leaks It is normal for slight leakage to occur through the fabric where water is allowed to accumulate If water drips through the needle holes in the stitching use a commercial seam sealer that is available in canvas and trailer supply stor...

Page 144: ...t automatically according to the disparity between ambient and selected temperatures Press the Auto Manual Off button once more to manually control fan speed Fan speed is displayed on the wall control in 10 increments The thermostat is no longer operational in this mode Press the Auto Manual Off button until all wall control lights are off The fan blade will stop spinning and the vent dome will au...

Page 145: ... result and cause serious damage POWER SUNVISOR The cockpit blinds are 12 Volt DC operating from the Chassis batteries Power is supplied by a 5 Amp fuse located in the roadside front electrical bay One blind assembly is used for each window located in the cockpit area To Operate the Blind Push the switch down to lower the desired blind Push the switch up to raise NOTE DO NOT attempt to move or dri...

Page 146: ...veling The battery cut off switch must be on for the seats to operate NOTE The seats operate from 12 Volt DC house power The 15 Amp Fuse is located in the roadside front electrical bay Swivel Seats Swivel Seat Operation When swiveling a seat lift up the swivel lever and rotate to the desired position The passenger seat swivels all the way around when the slide out is extended When rotating the dri...

Page 147: ...hen lay flat to form the bed sleeper area Cushions are not removable NOTE Sofas will have a locking mechanism that must be released to convert the sofa to a bed Several optional sofas that can be installed Sofa Bed Convertible Sofa Electric Bed Air Coil Mattress Convertible Sofa This sofa is most commonly called the Hide A Bed This bed is similar to the ones found in many home guest rooms The conve...

Page 148: ... valve is located 3 Lift the valve release 4 Once deflated close the valve release zip the mattress cover and close the convertible sofa Electric Bed The electric sofa sleeper bed uses 12 Volt DC to operate the slide mechanism DINETTE BED CONVERSION Optional To Convert Booth Dinette into a Bed Lift seat cushions to an angled vertical position With a firm grip lift front edge of the table approximate...

Page 149: ...dash panel To turn the radio ON press the ON button Clock Adjust Press and hold the menu button until clock adjust is displayed Press the left and right buttons until the desired time is displayed Press the menu button once the correct time is displayed TV ENTERTAINMENT COMPONENTS Entertainment center components are carefully selected to provide the highest quality in audio and visual enjoyment Th...

Page 150: ...diating television signal can rebound off an object such as a mountain The antenna will receive a signal from the initial pass and then receive an additional signal from the rebound resulting in a split or double image In this case the picture may be improved by no amplification or even lowering the antenna CAUTION Do not move motorhome with antenna in the raised or partially raised position and ri...

Page 151: ... the manufacturer s codes is located in the A V System Guide supplied in the warranty information file The Home Theater System can be used as a tuner for radio listening A built in DVD player enables DVD CD and Video CD to play through the televisions Video Selector Box The motorhome is equipped with a video selector box that has five inputs and four outputs The video selector box interfaces the dif...

Page 152: ...unds To Play a DVD Press the POWER button on the DVD player Press the SOURCE button on the DVD player or select DVD on the DVD remote Turn on the TV and select Channel 3 Press DVD on the Video Selector Box Open the tray and place a disc on the tray label side up Press PLAY on the DVD remote Adjust the volume using the TV remote To Play a DVD on the Optional Surround Sound System Turn on the TV and...

Page 153: ... system requires a clear view of the southern sky to receive satellite signals Ideal antenna site has an unobstructed view of 15º to 75º in the Southern horizon If the satellite antenna receives intermittent signals or cannot locate the satellite check around the motorhome for objects that could be blocking the signal such as trees building etc The satellite antenna must be located in the selected...

Page 154: ...turned off prior to moving the motorhome The system will not track a satellite while the motorhome is in motion The satellite system requires the following preventive maintenance for optimum performance Monthly Wash the exterior of the radome and base plate assembly with fresh water a mild detergent may be added to remove grime DO NOT spray the radome directly with high pressure water DO NOT apply...

Page 155: ...WATER SYSTEMS 15 154 Proper Waste Disposal 154 What Not to Put in Waste Holding Tanks 154 What to Put in Holding Tanks 155 Waste Drain Sewage Tanks 155 Waste Drain Hose 156 Black Tank Flush 157 Waste Pump Optional 158 TOILET 15 159 Operating Instructions 159 Cleaning Maintenance 159 Drain Traps Auto Vents 160 COLD WEATHER CONDITIONS 16 160 System Heat Operation 161 Cold Weather Storage 161 WINTERI...

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Page 157: ... After each use drain the water hose and screw ends together Attach the regulator and plug to keep out insects and debris Waste Water System The waste water system consists of a waste holding tank grey water a sewage holding tank black water flush system toilet and drains WARNING Water is electrically conductive DO NOT use any electrically powered item or electrical outlet that may be exposed to a ...

Page 158: ...High water pressure is anything over 55 psi pounds per square inch Excessive water pressure may cause leaks in water lines and or damage the water heater An additional pressure regulator can be connected to the city water faucet to regulate the pressure to the potable water hose Excess pressure on a hot day can cause the water hose to swell and burst Fresh Tank Fill Connect a potable water hose to...

Page 159: ...ow point drains Fill the fresh water tank Open the hot and cold water valves of each faucet Turn the water pump on Wait for the water lines to fill Close each faucet when it delivers a steady stream of water cold first Water Pump Troubleshooting Vibration induced by road conditions can cause the plumbing or pump hardware to loosen Check the water pump system for components that are loose Many sympto...

Page 160: ...r compressed too tight Look for loose pump head to motor screws Water pump is rapid cycling Look for restrictive water flow in the faucets or shower heads WATER FILTER The motorhome is equipped with a filtered water dispenser at the galley sink A diverter hose is installed at the factory and the water filter is secured on a clip next to the diverter hose The water filter will need to be installed by t...

Page 161: ...he result is the amount in ounces of household bleach to pour into fresh water tank This yields a 50 PPM parts per million disinfecting solution in the water system that will act as a quick kill dosage for harmful bacteria viruses and slime forming organisms Concentrations higher than 50 PPM may damage the water lines and or tanks 4 Attach a 5 to 10 potable water hose to the fresh water fill connec...

Page 162: ...ng the interstate now have dump stations available Woodall s Campground Directory Trailer Life s RV Campgrounds and Services Directory Rand McNally s Campground and Trailer Park Guide Good Sam Park Director Good Sam Club and other similar publications list dumping stations Some major oil companies offer dump facilities at selected stations What Not to Put in Waste Holding Tanks DO NOT use strong o...

Page 163: ...nia will damage the ABS plastic holding tanks and seals Grey Water Tank The grey water waste tank stores the sink shower and clothes washer drain water A reduced mixture of chemicals may help to control odor in the grey tank Ensure that there is enough liquid in the holding tanks prior to dumping the waste holding tanks to provide a smooth flow through the valve drain pipe and drain hose Empty the ...

Page 164: ... several inches to exercise the internal O rings The drainpipe may be left in the upward position to prevent residual material from leaking out To Attach the Hose Remove sewer hose from carrier Remove termination cap Align coupler tangs with termination tabs Twist coupler clockwise 90º locking coupler to termination outlet Unscrew the access deck plate and feed the drain hose through the opening R...

Page 165: ...e faucet and close the black water valve 9 Open the grey water valve The water in the grey tank will flush remaining solids from the sewer hose The grey valve remains open until the next drain cycle or time of departure WARNING Never operate the flush system unattended Flooding may occur Use the tank flush system each time the holding tanks are cycled Failure to routinely use the flush system will ...

Page 166: ...t least three minutes Never operate the system unattended Ensure the water flows freely through the waste pump outlet hose When completed turn off the faucet Close the solid waste drain valve and open the liquid waste drain valve Turn on the waste pump The water in the grey tank will flush the remaining solids from the sewer hose The liquid waste drain valve remains open until the next drain cycle o...

Page 167: ...flush lever by allowing it to snap back which permits positive sealing around the flush ball A small amount of water should remain in bowl NOTE Holding flush lever down longer than necessary results in excessive water usage Cleaning Maintenance Cleaning the Toilet The toilet should be cleaned regularly for maximum sanitation and operational efficiency Clean the toilet bowl with a mild bathroom cleane...

Page 168: ...tee and must contain water to block odors During storage water can evaporate and allow odor into motorhome If odor is detected run water into sinks shower and clothes washer to fill P traps AutoVents The auto vent is designed to assist in the smooth flow of water in the drain without creating a vacuum The auto vent if stuck in the open position can allow grey odors to enter the motorhome Some auto v...

Page 169: ...recommendation for winterization WINTERIZATION The fresh and waste water systems require winterization when the motorhome is placed in storage To winterize use compressed air to evacuate all liquids and or antifreeze to replace all liquids The recommended method of winterizing is using air pressure to remove liquids that may freeze and cause damage to the various systems and appliances The lines c...

Page 170: ...with adapter 10 Close all valves and faucets 11 One 1 gallon of FDA approved RV antifreeze is needed to protect various water drain lines in the motorhome Pour 1 pint into both the kitchen and bath shower drains Pour 2 pints into the bath sink drain This will protect the P traps with some of the antifreeze going into grey tank to protect the drain valve Open the valve on the toilet Pour another 3 ...

Page 171: ...e faucet off when antifreeze appears Hold the toilet flush mechanism open until antifreeze appears 11 Use a soft cloth to wipe out the sinks and shower to protect surfaces from antifreeze stains 12 One gallon of FDA approved RV antifreeze is needed to protect various water drain lines in the motorhome Pour one pint into both the kitchen and bath shower drains Pour two pints into the bath sink drain...

Page 172: ... faucets one at a time until clear water is present if the nontoxic antifreeze method is used NOTE Depending upon duration of storage the fresh water tank may need to be sanitized CAUTION The first two trays of ice from the icemaker may contain contaminants Discard and replenish the icemaker as necessary WATER SYSTEM DIAGRAM 040487q Typical Layout ...

Page 173: ... Shower Assembly 5 Low Point Drains 6 Storage Light 7 Sewer Hose Storage 8 Water Pump Switch 9 Black Tank Dump Valve 10 Grey Tank Dump Valve 11 System Monitor 12 Bay Light 13 Bay Heater NOTE Layout of Service Center and location of components may vary with floor plans NOTE The fresh water drain may be located in a bay next to the service bay 040543d ...

Page 174: ...166 Section 6 Water Systems Cayman 2006 NOTES ...

Page 175: ...nance 172 LP GAS EMERGENCY PROCEDURES CHECKLIST 172 LP GAS TANK 172 Measurement 172 Tank Capacity 173 Tank Filling 173 Tank Operation 174 Accessory Hookup 175 LP GAS FUNDAMENTALS 176 LP GAS REGULATOR 177 LP GAS HOSE INSPECTION 178 LP GAS DISTRIBUTION LINES 179 LP GAS CONSUMPTION 180 LP GAS SAFETY TIPS 180 ...

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Page 177: ... of rotten eggs or sulfur can be easily found by applying a leak detector solution on all connections Never light a match have an open flame or use any spark producing equipment or appliance to test for leaks Leaks can usually be repaired by tightening the fittings If not shut off the primary gas valve at the tank Hand tighten the primary valve only DO NOT use a wrench or pliers as over tightening m...

Page 178: ...le in various concentrations may cause the detector to alarm Some products that may cause the detector to alarm are alcohol liquor kerosene gasoline deodorants colognes propellant used in spray cans and cleaning solvents Sulfated batteries can also set off the alarm In some cases vapors from glue and adhesive used in the manufacturing of the motorhome can cause the detector to alarm for several mo...

Page 179: ... Determine and repair the source of the leak If necessary contact a qualified professional for service WARNING DO NOT operate any electric switch or the remote LP Gas switch during an alarm This can produce a spark and ignite the gas Turn off the primary LP Gas valve on the tank CAUTION DO NOT re enter until the problem is corrected Alarm Mute Press the Test Mute button when the detector is in alar...

Page 180: ...k DO NOT operate any electric switch This can produce a spark and ignite the gas Open windows and doors Evacuate the motorhome Stay clear of the surrounding area Keep all sources of ignition out of the area Contact a qualified service technician to find the source and repair the gas leak WARNING A fire or explosion from ignited gas or gas fumes can cause serious injury or death LP GAS TANK Measureme...

Page 181: ...level there is space available for the conversion of liquid into gas If a tank is over filled it may cause the safety valve to release pressure When this happens a strong rotten egg odor near the tank and or a hissing noise may be detected LP Gas exists in both liquid and vapor form within the tank A Full tank is approximately 80 liquid The pressure inside the tank varies with the temperature of th...

Page 182: ...liances light the stove first WARNING It is common for small amounts of LP Gas to escape and evaporate during the fueling process Protect bare skin Instant freezing will occur if exposed to LP Gas CAUTION Pressure inside LP Gas tanks can reach over 200 psi when exposed to direct sunlight A high pressure safety relief valve will purge excess high pressure if necessary LP Gas will stop vaporizing as ...

Page 183: ... hose should be used to connect external accessories to the remote hookup A LP Gas Quick Disconnect fitting should be installed by a qualified agency as defined in the Nation Fire Protection Associates NFPA Fire 54 02 code NOTE Every time the remote hook up is used check for leaks on all connections If a leak is detected turn off the primary valve at the main LP Gas tank Contact a qualified service c...

Page 184: ...tems Cayman 2006 LP GAS FUNDAMENTALS NOTE The above information is not a complete guide for the use of LP Gas tanks or appliances In cold climates keep LP Gas level above 50 to keep vaporization of LP Gas at the highest level ...

Page 185: ...ic pressure regulation If there is any corrosion contact a qualified LP Gas service technician The regulator is mounted so that the vent faces downward If the vent becomes clogged clean it with a toothbrush Under normal atmospheric conditions an LP Gas regulator will not freeze nor will the LP Gas Vapor passing through the regulator will expand and cool condensing moisture in the gas The moisture w...

Page 186: ...ON It is suggested by the hose manufacturer that the LP Gas supply hoses used on the motorhome undergo regular inspection As a guideline we suggest that all flexible LP Gas lines connecting the slide out appliances and tanks be inspected in the spring and fall of each year by a qualified RV technician According to the manufacturer inspection should consist of the following procedures and performed w...

Page 187: ... of the LP Gas supply lines recommended this schedule after performing extended testing and determining that the failure rate may increase after this period of time The motorhome manufacturer recommends following these guidelines to assure continued safety and dependable use LP GAS DISTRIBUTION LINES A primary manifold black steel pipe running throughout the motorhome distributes LP Gas to seconda...

Page 188: ...by 91 502 Divide the total of BTUs of the LP Gas tank by the total number of BTUs the appliances consume equals the approximate number of hours of operation before refueling WARNING LP Gas is highly volatile and extremely explosive Never use matches or open flame to test for leaks Use only approved LP Gas leak testing solution to test for leaks Unapproved solutions can damage copper tubing and bra...

Page 189: ...er capacity WC and the tare weight TW both which are measured in pounds and the manufacture date one of the most important items There is a required 12 year re qualification The final piece of information is Dip Tube DT length This is part of the overfill protection and maximum liquid allowance in the cylinder Maintenance and Safety Tips for the LP Gas Refrigerator and Furnace Have the refrigerator a...

Page 190: ...182 Section 7 LP Gas Systems Cayman 2006 NOTES ...

Page 191: ... the Circuit Breaker 192 Generator Exercise 192 CONVERTER 19 192 INVERTER Optional 19 193 Providing AC Power with the Inverter 193 Battery Charging with the Inverter 193 Factory Default Settings 194 DISTRIBUTION PANEL 50 AMP 19 194 Circuit Breaker 194 GFCI Outlets 195 Energy Management System Optional 196 DISTRIBUTION PANEL HOUSE 12 VOLT 19 197 Fuses 198 BATTERIES 19 198 House Batteries 198 Batter...

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Page 193: ...wer The motorhome is equipped with a shore power cord to connect the motorhome to outside electrical services Shore power service is the most efficient source of electrical power The plug end of the shore power cord is 50 Amp 240 Volt AC When this type of power service is not available electrical adapters will be required to allow a proper and safe connection to the electrical service supply NOTE W...

Page 194: ... Some appliances will require both DC and AC power to operate such as the roof air conditioner This switch is helpful when dry camping to conserve house battery power Refrigerator and inverter operation are unaffected by the operation of this switch When the interior house power is off there are still parasitic loads on the house batteries and therefore is not a substitute for the main battery dis...

Page 195: ... of electrical contacts when disconnecting Turn OFF the shore power breaker Grasp electrical cord housing Work cord out and away from socket without touching electrical contacts Straighten and clean cord Stow in Compartment When Hooked to 50 Amp After verifying proper voltage wait approximately one minute for the inverter charger to stabilize charging of the batteries before starting air condition...

Page 196: ...240 Volt service actually provides 80 continuous amps Use care when hooked to anything less than 50 Amp shore service Shore power service less than 50 Amps consists of one power supply conductor a neutral and a safety ground 30 Amp shore service is limited to 24 continuous Amps 20 Amp shore service is limited to 16 continuous Amps Electrical Adapters There are many different electrical adapters to...

Page 197: ...iances on or AC loads plugged into outlets when hooking up to shore power or starting the generator to prevent damage to the transfer switch contacts The transfer switch will begin to disengage at approximately 90 Volts AC Operation at this voltage may damage the transfer switch appliances or other items plugged into outlets Start the generator and disconnect from shore service until the shore ser...

Page 198: ...from entering the motorhome during generator operation Engine exhaust contains Carbon Monoxide an odorless and colorless gas Carbon monoxide is poisonous and can cause unconsciousness and or death Inspect the exhaust system thoroughly before starting the generator DO NOT block the exhaust pipe or situate the motorhome where the exhaust may accumulate around the motorhome or nearby vehicles Operate...

Page 199: ...es can also affect generator output Counteract these effects by operating appliances in sequence rather than at the same time NOTE The generator may shut down when loaded nearly to full power and an air conditioner or other large motor load cycles on For a brief moment during start up an electric motor can draw up to three times the rated power For this reason it may be necessary to operate some a...

Page 200: ...ed before resuming operation Generator Exercise If use of the generator is infrequent exercise the generator once a month by operating it at approximately half the maximum rated output for two hours This exercise will help promote better starting more reliable operation and longer engine life This procedure drives off moisture lubricates the internal engine parts replaces the old stale fuel with a...

Page 201: ... inverter supplies AC power to most outlets and appliances It is important to remember that using the inverter quickly consumes house battery power Turn off the inverter when not in use to conserve house battery power The remote control panel is used to change the variable settings NOTE The inverter option eliminates the standard converter Providing AC Power with the Inverter Press the INVERTER ON...

Page 202: ...parent reset the breaker by toggling the breaker to the OFF position then back to ON Should the breaker trip again after the load is re applied there may be a fault with that particular load DO NOT continue to reset breaker until the problem has been diagnosed and corrected The internal configuration of the circuit breaker is designed to trip when excess current causes the breaker to heat up The tr...

Page 203: ...l offer protection against the type of shock that can result from faulty insulation wet wiring from inside an appliance or any device or equipment plugged in or wired to that circuit The ground fault portion of the outlet uses sensitive electronics inside the outlet to detect a ground fault problem The electronics monitor the normal current of power flowing to the hot or black wire through the load...

Page 204: ...ent from the 12 Volt DC battery supply when not in operation When 120 Volt AC power is applied the system automatically powers up and determines the nature of the power source On 50 Amp Shore power the load meter will not indicate Amp load If the generator is running 120 Volt AC will be present at the distribution panel L1 Line 1 and L2 Line 2 inputs In this mode the energy management feature is d...

Page 205: ...mps and turn off loads until the 24 Amp limit is attained If the user selects the 20 Amp service mode this limit will translate to 16 Amps Because the EMS calculates a running 3 hour average if the average load current drops below the limit the system will restore power to loads based on their impact on the limit If the system is in the averaging mode the decimal point at the lower right corner of...

Page 206: ... charge can result in a fire or serious personal injury from a burn BATTERIES House Batteries House batteries are designed for use with 12 Volt DC operated lights and appliances The alternator and converter maintain and charge the house batteries Converter converts 120 Volt AC power from shore power or the generator into 12 Volt DC for battery charging Alternator when the engine is running the alte...

Page 207: ...oda and water or an aerosol product specifically designed for battery maintenance DO NOT allow cleaning solution to seep into the battery and damage the electrolyte balance Use water to rinse the top of the battery and surrounding area when done Carefully hook the cables back to the battery The battery cable to battery terminal connections should be metal to metal Coat the terminals with petroleum ...

Page 208: ...ts If one cell in a particular battery bank being tested is at a 50 state of charge while the others are indicating a full charge charge only that battery to see if the low cell will come up At the same time do not over charge the healthy cells If the low cell does not come up after charging this battery can damage the rest of the battery bank and should be replaced An accurate digital volt meter ...

Page 209: ...hours of discharge time Increasing the load applied to the battery to 20 Amps will not yield five hours discharge time but may be less than three hours It might be understood as a point of diminishing return Calculating applied loads to an inverter to approximate run time from the battery amp hours available is not an equal trade up when voltage is inverted and amperage is calculated When the inver...

Page 210: ...ots in fixture base Rotate lens clockwise until trim ring locks into place CAUTION DO NOT touch halogen lighting while on They can cause a burn Do not touch replacement bulbs Oil in the hands can cause a hot spot to occur If the bulb is touched clean bulb with alcohol Map Lights The overhead map lights are powered by 12 Volts DC and require the battery cut off switch at the entry door to be turned ...

Page 211: ... BULB CHART LOCATION BULB NUMBER WALL LAMPS 12V 912 or 921 CEILING LIGHTS GE F IST8 CW COSMETIC VANITY LAMP 93 or 1003 PORCH LIGHT 1141 ROUND 3 HALOGEN CEILING LIGHT 12V 10W 4J MAP LIGHT OVERHEAD 12V TYPE 906 DASH LAMP GE 161 BEDROOM CABINET LIGHTS Sylvania 912 or 921 DINETTE 921 ...

Page 212: ...204 Section 8 Electrical Systems House Cayman 2006 NOTES ...

Page 213: ...Boost Solenoid 209 Relays 209 ALTERNATOR 210 Alternator Testing Procedure 211 STEERING COLUMN 212 Tilt Telescope 212 CONSOLE 212 Transmission Shift Selector 212 Parking Brake 212 Leveling Controls 213 DASH 213 Indicator Lamps 213 Gauges 214 Switches 216 Controls 219 Dash Air Conditioner Heater Controls 219 CHASSIS FUSE LOCATIONS 221 DIAGNOSTIC PLUG LOCATION 222 ENGINE NO START FLOW CHART 222 ...

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Page 215: ...hassis could result in a forfeiture of warranty coverage DANGER Due to the sensitive nature of the electronics on the chassis the following precautions are required to protect electrical components in the motorhome chassis 1 Disconnect the positive and negative battery connection 2 Cover electronic control components and wiring to protect from hot sparks 3 Disconnect the terminal plugs from the en...

Page 216: ...teries should have the same CCA rating FUSES CIRCUITS Front Distribution Panel The front electrical panel is located in the front roadside compartment and contains the fuses self resetting supply circuit breakers solenoid and relays The automotive fuses and emergency flashers are located in the front electrical panel The fuses are the standard plug in type ATO When a fuse blows the wire in middle o...

Page 217: ...arging both the house and chassis batteries at the same rate of voltage Relays The motorhome uses various relays to operate electrical equipment such as lights and motors If a relay needs to be replaced carefully record the location of each wire and all markings or labels Relays can look the same in appearance but differ in function Note that on the side of the relay is a schematic drawing identif...

Page 218: ...ay SPST is an electromagnetic switch consisting of a coil terminals 85 86 one common terminal 30 one normally closed terminal 87a and one normally open terminal 87 When the coil of the relay is at rest not energized the common terminal 30 and the normally closed terminal 87a have continuity When the coil is energized the common terminal 30 and the normally open terminal 87 have continuity NOTE Whe...

Page 219: ... the microwave while in transit Alternator Testing Procedure Alternator Testing Check all wiring for burnt or loose electrical connections Repair as needed Check all grounds and electrical connections to confirm they are clean and tight A Alternator ground to chassis frame B Motor block ground to chassis frame C Chassis battery ground to chassis frame D Alternator positive output to isolator center...

Page 220: ...t on the flasher button The turn signal alarm will sound To turn off the flashers push the button in CONSOLE Transmission Shift Selector Transmission Key Pad The transmission shift selector keypad is used to select and display gear selection It also displays various transmission modes oil level and transmission fault codes and is a useful troubleshooting aid when abnormal operating conditions exist ...

Page 221: ...ons can inform the operator of potential problems provide switch status or aide in troubleshooting malfunctions Check Engine Problem with the Cummins Engine Refer to OEM manual Park Brake Parking emergency brake is applied ABS ABS possible fault in the ABS brake system Also indicates faults codes for service technicians Cruise Cruise control is engaged Alt Fail Failure within the alternator chargi...

Page 222: ...of range condition exists within the engine protection circuits Low Air Air tank pressure is low and the air system may not operate properly CAUTION Low Air Lamp only illuminates when a low air indication is present Check the operation of the Low Air Lamp when air tank is drained Check Trans Alerts of problems related to the Allison Transmission Stop Engine Alerts of severe out of range condition ...

Page 223: ...ow idle speed can vary from 700 RPM to 875 RPM 4 Speedometer Indicates the speed in MPH and KPH 5 Odometer Trip Meter Records the mileage driven as well as total mileage on a trip To operate push the round black button under the speedometer This changes the odometer mileage reading to the trip mileage reading The black reset button sets the trip mileage back to zero when held for two to three seco...

Page 224: ...he pressure will be considerably higher due to increased viscosity thickness of the oil WARNING If oil pressure drops and the WARNING lamp illuminates stop the engine and check oil level Switches Two types of switches are used lighted and non lighted Each switch has the item or function it controls printed on the switch Press the top of the switch to start the function and the bottom to stop the f...

Page 225: ...c or on roads that are winding slippery or unpaved DO NOT shift the transmission into N Neutral with the cruise control on High engine RPM run up will occur until the cruise control is turned off BATT BOOST In the event the motorhome chassis battery has been drained and cannot start the engine this switch momentarily jumps the domestic battery to the motorhome chassis battery to assist in starting...

Page 226: ...switch flashing rapidly Depending on ambient temperature the preheat cycle may last up to 10 seconds For detailed operating instructions see section eight STEP COVER Extends and retracts the step cover Right Side Dash CEILING LIGHT Turns the front overhead lights on and off PORCH LIGHT Turns the outside porch light on and off ENTRY STEP Provides power to the Entry Step BATT CUTOFF Turns power ON an...

Page 227: ...b to the appropriate position The wipers will be turned OFF with the switch in the OFF position When the knob is pushed in washer fluid will be dispensed from the system and the wipers will turn on momentarily Dash Air Conditioner Heater Controls The system is designed to only provide heating cooling and defrost for the pilot and co pilot area The system is not capable of heating or cooling the ent...

Page 228: ...ired position Set the Temperature Control Switch to the red zone A C Operation The air conditioning compressor operates in all modes except vent floor and off to dehumidify the air Rotate the temperature control switch to set discharge air temperature Setting the Mode Control Switch to A C will allow outside air into the system Setting the Mode Control Switch to MAX A C will recirculate inside air ...

Page 229: ...ash area Engine coolant is passed from the radiator to an electronic water valve The water valve when open will allow the coolant to flow through the heater core The heater core is tubing and fins Air is drawn into the system by a blower motor through the outside recirculation door opening Air is blown through the A C evaporator core and then through the heater core Coolant flows through the heater c...

Page 230: ...an 2006 DIAGNOSTIC PLUG LOCATION An engine diagnostic plug is located in the rear engine compartment left of the steering column and in the front electrical bay ENGINE NO START FLOW CHART 090469 Engine Compartment 090280e No Start Chart Cay 06 eps ...

Page 231: ...Shaft Balance 247 Lubrication Maintenance 248 SHOCK ABSORBER 249 LEVELING SYSTEM 249 ENGINE GENERAL INFORMATION 252 Diagnostic Fault Codes 253 STARTING PROCEDURE 254 Normal Starting 254 Cold Weather 255 ENGINE OIL 256 ENGINE SHUTDOWN 256 Extended Engine Shutdown 257 COOLANT SYSTEM 257 Coolant System Maintenance 259 CHARGE AIR COOLER 260 TRANSMISSION 261 Transmission Check Light 263 Preventive Meas...

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Page 233: ... Vehicle Interface Module VIM located in the electrical bay at the road side front of the motorhome 5 Disconnect the wiring from the alternator 6 Do not connect welding cables to electronic control components 7 Attach the welding ground cable no more than two feet from the part to be welded The Roadmaster chassis design provides exceptional balance handling and braking characteristics The Roadmast...

Page 234: ...ically operated items are divided into two categories brakes and accessory air Brakes have full use of supplied air pressure Accessory air items such as optional air horns receive air through pressure protection valves PPV The PPV will not allow compressed air flow until approximately 60 psi In the event of an air system problem the pressure protection valve will leave a reserve air charge for brak...

Page 235: ...n external air supply source Located in the generator compartment is a type C automotive male fitting Caution should be used when charging the air system from this fitting The air supplied from an external source may contain moisture Compressed air introduced into the air system on the motorhome from this fitting is not filtered by the air dryer The auxiliary air charge fitting will charge the front an...

Page 236: ...ttresses or other pneumatic items but is not designed to charge the air system on the motorhome The air supply for the auxiliary air fitting is charged from the front air tank through a pressure protection valve To Use the Universal Air Coupler Remove the plastic protective dust cap Using a firm grip insert the air fitting into auxiliary air supply The locking collar is spring loaded and will lock au...

Page 237: ... dryer prevents water accumulation in air lines that could damage seals and valves and wash away lubricants The air dryer also prevents water in the air lines that can freeze and damage air system components Air Dryer Components 1 Purge Valve A valve located on the bottom of the air dryer base that remains open during a compressor unload cycle to allow collected moisture condensation and contamina...

Page 238: ...denses into either water or water vapor before entering the air dryer 2 A desiccant type air dryer protects the motorhome air brake system by drying moisture laden air before it passes through the air reservoirs and into the brake system 3 Water collects in the base of the dryer when warm air condenses the water before it enters the dryer or inside of the dryer before the water reaches the desicca...

Page 239: ...s not exist between the air line and the OD of the air springs Air lines can rub a hole in an air spring very quickly Check to see that there is sufficient clearance around the complete circumference of the air spring while at maximum diameter Inspect the OD of piston for buildup of foreign materials On a reversible sleeve style air spring the piston is the bottom component of the air spring The co...

Page 240: ...stance the air spring must maintain between the mounting plates Other than specified distance between the plates will compromise ride quality and handling and affect shock absorber travel drive shaft angle as well as various other running gear components Should it become necessary to check the suspension ride height start with the motorhome on a flat level surface The air system must be fully charge...

Page 241: ...proper working order Consideration needs to be given to stopping distances and air system pressures The motorhome requires longer stopping distances Each brake application uses air from the air system and engine speed is directly proportional to how fast that air system is replenished Prepare for downhill grades It may be necessary to select a lower gear and or use the engine brake Use individual ...

Page 242: ...es and allows the motorhome to move This procedure does not affect normal service braking NOTE When the park brake is released the Park illumination lamp will remain lit until air system pressure is above 65 psi WARNING When parked if the air tank is not depleted there is the possibility of an accidental release of the parking brake Traveling with small children and or pets may require a small blo...

Page 243: ...r items operate only when air tank pressures exceed 65 psi This is done with pressure protection valves Should an accessory air item fail the pressure protection valve PPV reserves the remaining air pressure of 65 psi for braking This will leave the motorhome with one air tank fully charged for safety backup In another situation whereby all compressed air has escaped from the rear air tank a pneum...

Page 244: ...PM and increase the engine brake effect NOTE The brake lights will illuminate while the Exhaust Brake is applied NOTE Activating the Exhaust Brake switch will cancel the cruise control Maintenance Contributing causes such as moisture dirt carbon and improper use can produce failure with the exhaust brake Starting the engine and idling for short periods of time is not recommended Moisture is create...

Page 245: ... brake chamber to the atmosphere allowing the skidding tire to regain traction Skidding tires have less tractive efficiency It is possible under certain conditions to have the wheel s skid with a normal functioning ABS system The ABS itself does not apply additional braking power The purpose of the ABS is limiting brake torque to prevent wheel locking that results in the loss of lateral stability a...

Page 246: ...blink codes are displayed by the ABS warning light only The ATC light does not display blink codes NOTE All blink codes are displayed by the ABS warning light only The ATC light does not display blink codes INFORMATION Contact a certified Eaton service repair center at 800 826 4357 for more information 1 Write down system configuration codes and fault codes 2 If the system configuration is correct c...

Page 247: ...ering the steering linkages can be observed while someone turns the steering wheel left and right Watch the linkages for evident play or uneven interaction between components to help pinpoint a problem Wheel bearings should be cleaned and repacked with high temperature disc brake grease every 30 000 miles Have the steering system checked for damage after a severe impact such as striking large poth...

Page 248: ...eels are generally set with initial toe in As the motorhome operates tires tend toward a toe out condition By starting with an initial toe in setting a desirable near zero toe in can be achieved when the motorhome is in motion Incorrect toe settings where toed in or toed out can have a significant affect on tire wear The toe setting is adjusted by lengthening or shortening the cross tube Caster Adj...

Page 249: ...f the lubricant level is low add the recommended fluid until full The recommended oil change interval is based on the operating conditions speeds and loads Limited service applications may allow the recommended interval to be increased Severe applications may require the recommended interval to be reduced INFORMATION For more information contact a Westport Axle service representative Recommended In...

Page 250: ...h the recommended lubricant Lubrication Maintenance Safety The front axle components require periodic lubrication maintenance Chock wheels for safety prior to accessing components underneath the motorhome Steering Components 090312 090311 090368 1 Axle Beam 2 Steering Box 3 Intermediate Steering Shaft 4 Universal Joints 5 Slip Yoke 6 Ball Joint 7 Steering Column 8 Steering Wheel 9 Right Knuckle As...

Page 251: ...ot purge from the seals disassemble and clean the joint or replace the universal joint Do not lose the needle bearings Greasing the Intermediate Steering Shaft Slip Yoke and Splines 1 Check the intermediate steering shaft for looseness Repair if loose or worn 2 With finger cover the rear air hole so grease flows to the front seal Apply the specified grease at the grease fitting on the slip yoke Apply ...

Page 252: ...xles perpendicular with the frame The panhard bar controls side to side motion of the axles in the frame Control arm bushings and panhard bar bushings do not require lubrication Steering Gear The M 100 series Sheppard steering gear requires no maintenance Using hydraulic pressure to assist rotating the output shaft of the steering gear provides power steering Located at the end of the input shaft ...

Page 253: ...pecifications Change interval is every 250 000 miles or 36 months whichever occurs first During lubricant change fine metal particles will be observed clinging to the magnetic fill and drain plugs of the axle These particles are normal wear particles from the axle components but will cause faster than normal wear of the axle components if allowed to circulate through the lubricant It is recommended th...

Page 254: ...cessary Re install the fill plug and tighten to 35 to 50 ft lbs NOTE While checking the lube level also check the housing breathers Clean the breathers if dirty or replace them if damaged To Drain and Replace Lubricant 1 Place a large container under the axle 2 Remove drain plug and allow axle to completely drain 3 Properly dispose of oil 4 Clean the drain plug and test replace the drain plug if ne...

Page 255: ... air hole so grease flows to the front seal Apply the specified grease at the grease fitting on the slip yoke Apply until new grease purges and forces finger away from the air hole in the end of the slip yoke Greasing interval is 5 000 miles or every six months WARNING Rotating shafts can be dangerous Rotating shafts can snag clothes skin hair hands etc causing serious injury or death Do not work on o...

Page 256: ...al with the U joints in phase If the yoke lugs at both ends of the shaft are lying in the same plane a plane which bi sects the shaft lengthwise the U joints will be in phase Any condition which allows excessive movement of a drive shaft will cause imbalance loose end yoke nuts loose U joint bearing cap retaining capscrews worn U joint trunnions bearings and worn slip joint splines Among the most ...

Page 257: ... s seat operates the three point fully automatic electro hydraulic leveling system The warning system consists of a Jacks Down light and an alarm that sounds when any jack is extended and the transmission is shifted out of Park or the parking brake is released The leveling system pump is located in the roadside generator compartment A 15 Amp system fuse is located in the front distribution box CAU...

Page 258: ...g serious injury Automatic Leveling Procedure Select a level site if possible Excessive slopes may prevent the jacks from leveling the motorhome Place the gear selector in Park Apply the parking brake Turn the ignition switch to the ON or ACC position Do not start the engine Press the ON OFF button on the control panel The ON OFF LED will illuminate when the system is operational Push the AUTO but...

Page 259: ...5 to 30 minutes Drive away Protection When the ignition switch is set to the RUN position with the jacks extended the JACKS DOWN indicator will light and the warning bell will activate if the transmission is taken out of park or the park brake is released The system will then automatically retract all jacks until jacks are fully retracted or the park brake is reset and the transmission is placed i...

Page 260: ...into the combustion chamber Ignition of fuel air charge occurs from heat generated by rapid high compression The turbo boost gauge registers amount of intake manifold pressure measured in lbs in Therefore no intake manifold vacuum exists Diesel engine RPM revolutions per minute operating speeds are generally much lower than that of the gasoline engine Peak torque and horsepower output values occur...

Page 261: ... Codes The engine ECM will record three types of fault codes Electronic Control System Faults Protection System Faults and Maintenance Indicators All faults recorded will be ACTIVE or INACTIVE Not all faults will light an indicator when they are ACTIVE Illuminated Lamps WARNING Indicates a failure has occurred but the motorhome can be operated without progressive damage The motorhome should be ser...

Page 262: ...e action If the CHECK TRANS fails to illuminate or remains on after starting refer to the Transmission Operator s Manual for corrective action 5 The WAIT TO START light should illuminate and then go out 6 Pressing or holding the throttle down is not needed Turn the ignition switch to the START position and crank the engine The electronic controls on the engine will automatically deliver the correc...

Page 263: ...art and it may take some time to pre heat the engine The block heater depending on engine size is rated between 1000 and 1500 watts The block heater cord may be connected to a separate power cord as long as the power cord is rated for 1500 watts and the outlet used must have a GFCI protected rate of 20 Amps The engine may require several hours of pre heating before it will start It is recommended ...

Page 264: ...ing program The use of oil analysis to extend drain interval is not recommended There are numerous variables which is the basis of the recommendation Synthetic oils API category III specifications are recommended for extreme cold temperatures only Low viscosity oils used for winter operations will aid in starting Synthetic oils or oil with adequate low temperature properties used for Arctic operati...

Page 265: ... for the engine after it has passed through the turbocharger This is necessary due to the heat generated as the intake air is pressurized and subsequently heated With the components working together to maintain the engine and transmission at the proper temperature proper maintenance of the cooling system is very important One neglected component could result in cooling problems Maintenance of the ...

Page 266: ...l it reaches the proper level If coolant is lost from the engine it is required to open the petcock at the top left of the radiator NOT the drain petcock at the bottom of the radiator when adding coolant Adding straight water or antifreeze to the system creates an imbalance of the coolant mixture While adding small amounts occasionally may not affect the mixture greatly large amounts gallon or fre...

Page 267: ... Rotten swollen and worn hoses as well as loose connections are frequent causes of coolant system problems Overheating can be caused by a collapsed hose or a clog caused by rubber shedding from a rotton hose Replace any hose found to be cracked swollen or damaged Connections should be inspected periodically and hose clamps tightened INSPECTION Check all hoses clamps and fittings for leaks due to c...

Page 268: ...eaving the turbocharger intake air is compressed and heated to approximately 300º to 375º F depending on the engine load and throttle position Before air enters the intake manifold the CAC cools the intake air temperature to the engine manufacturer specifications Lowered intake air temperatures reduce exhaust emissions improve fuel economy and increase horsepower The CAC will continually expand and...

Page 269: ...ress changes the gear selected by one range If the up or down arrow button is held continuously the range will continue to change up or down until the button is released or until the highest lowest possible gear is selected The Mode button enables Economy Mode Economy Mode Economy Mode affects the upshift schedule D 3 D 4 D 5 and downshift schedule D 5 D 4 D 3 During highway driving with the cruis...

Page 270: ...s will not occur Consult the Allison Operator s manual for more information Troubleshooting 1 Turn ignition switch to ON Do not start the engine Ensure the display on the Shift Selector illuminates If it does not go to Electrical Troubleshooting section If it does come on does it show N The left character will be blank If not press N and see if it shifts If it does proceed to the next step If it d...

Page 271: ...sion When the TCM detects a range inhibit or shift inhibit condition the TCM restricts shifting turns the CHECK TRANS light on the instrument panel and registers a diagnostic code NOTE For some problems diagnostic codes may be registered without the ECU activating the CHECK TRANS light The Allison Transmission authorized service outlet should be consulted whenever there is a transmission related c...

Page 272: ...e located between the engine and transmission underneath the engine access door in the bedroom A small tag has been attached to the dipstick identifying the use of TranSynd synthetic transmission fluid A remote fill has been installed in the rear of the motorhome The orange colored cap can identify this CAUTION Use of any type of transmission lubricating fluid other than TranSynd will void the warra...

Page 273: ...first opportunity after reaching normal operating temperatures 160º to 200º F 71º to 93º C CAUTION Low or high fluid level can cause overheating and irregular shift patterns These conditions can damage the transmission if not corrected Transmission Fluid Level Hot Check The fluid level rises as the temperature increases The fluid must be hot to ensure an accurate check Be sure the fluid has reached no...

Page 274: ...nd free of dirt or water Dirt or water in the system can cause severe damage to both the fuel pump and the fuel injectors Fuel additives for lubricity are not recommended There are numerous diesel fuel additives to help remove moisture from fuel prevent microbe growth and to prevent gelling during cold weather Before adding any type of fuel additive or extender consult the Manufacturer s Owner s M...

Page 275: ... been factory calibrated and should not need re adjustment The correct adjustment technique with a full tank of fuel is to start with the full adjustment screw completely clockwise This should cause the reading to be above full Adjust slowly rotate counterclockwise until the full mark on the gauge is reached The intent is to always adjust downscale rather than upscale Troubleshooting A Electronic ...

Page 276: ...s heavier than fuel and will collect in the sediment bowl Water can accumulate in the fuel from condensation in the fuel tank or contamination upon refueling The appearance of water in the sediment bowl is easily identified by the inability of water to mix with the fuel forming small pools The water should be drained at the first opportunity If water passes through the filters it can cause engine mis...

Page 277: ...ipate excessive heat that builds during extreme operating conditions Check the oil level in the reservoir every 6 000 miles or three months The oil dipstick fill is located on top of the reservoir in the rear compartment The oil level should be kept between the full and add marks on the dipstick If adding of fluid is required use only Dexron III Automatic Transmission Fluid Checking the Fluid Level ...

Page 278: ...n attaching the cover plate in the rubber cover seal check for any damage AIR FILTER Air Filter Minder The air filter restriction indicator relays the amount of restriction present in the air intake system and should be inspected before each trip If the yellow indicator approaches the red top area of the air restriction indicator it is signaling that the air filter is becoming excessively dirty Chan...

Page 279: ... be left in open containers The sweet odor of antifreeze is attractive to pets but highly toxic CAUTION Properly dispose of used antifreeze and waste oil Animals like the sweet odor of antifreeze and may ingest it if left in open containers Wipe up any fluid spills Pets may lie in puddles of fluid many of which are irritants and can cause severe chemical burns if not properly washed Lubricant Clas...

Page 280: ... special base compound grease Lubricating this type of component with other than specified grease type will result in inadequate lubricating qualities resulting in component malfunction or failure INSPECTION When performing any scheduled maintenance inspect the area around where you are working For example when changing the oil look at the rear differential Inspect for visual signs of fluid leaks M...

Page 281: ...ing to lubricate the component Wrap the nozzle with a paper towel or rag to prevent contamination and accidental soiling of other areas If the component does not accept grease the Zerk fitting may be plugged or damaged Zerk fittings are replaceable and generally available at most auto supply stores Zerk fittings come in a variety of angles depending on the application Every effort should be made to l...

Page 282: ...ect Weekly OEM 10 Axle Hubs Inspect Level Replace 1 000 30 000 or Annually GO 11 Rear Differential Change Fluid 250 000 or 3 Years MP 12 Drive Shaft Universal Joints Grease 2 Fittings 5 000 or 6 Months CL 13 Drive Shaft Slip Yoke Grease 1 Fitting 5 000 or 6 Months CL 14 Drag Link Grease 2 Fittings 5 000 or 6 Months CL 15 Center Link Grease 2 Fittings 5 000 or 6 Months CL 16 Spindles Kingpins Greas...

Page 283: ...oach under steering cover Use chassis lubricant EO Engine oil as recommended by engine manufacturer OEM Refer to the Original Equipment Manufacturer s manual MP API GL 5 or MT 1 type gear lubricant SAE 75W 90 Synthetic GO EP SAE 90 Gear Oil CL Chassis lubricant should be a high quality non corrosive multi purpose lithium soap base lubricant that is water resistant and designed to withstand extreme...

Page 284: ...ation contained throughout the manual will still apply Engine Specifications Chassis Fluid Capacities Tank Capacities Approx Gallons All Models Grey Water 52 gallons Black Water 52 gallons Fresh Water 92 gallons Diesel Fuel 75 gallons LP Gas 38 gallons Actual filled LP Gas Tank Capacity is 80 of listing due to safety shutoff required on tank ENGINE SPECIFICATIONS ISB Cubic Inch Displacement 5 9 L 3...

Page 285: ...s 060148c 020159j 5 5 Kw FILTERS BELTS Manufacturer Number Oil Filter Fleetguard LF 3970 Fuel Filter Primary Fleetguard 53201P Fuel Filter Secondary Fleetguard FS 19596 A C Belt Dayco 15410 Air Filter Donaldson P527484 Alternator Belt Cummins 3955169 Power Steering Filter Nelson 84365A ...

Page 286: ...in parallel Four batteries connected in a Series Parallel configuration CCA Ratings are 0 F These are the minimum requirements Approximate Hours of Ampere Load Approximate Hours of Ampere Load U2200 5 AMPS 10 AMPS 15 AMPS 20 AMPS 25 AMPS 110 44 25 18 14 Four batteries connected in a Series Parallel configuration Battery State of Charge vs Voltage Specific Gravity Voltage Specific Gravity State of Char...

Page 287: ...Cayman 2006 Chassis Information Section 10 279 METRIC U S CONVERSION CHART ...

Page 288: ...er reading and who performed the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the following record pages In addition retain all maintenance receipts The owner information portfolio is a convenient place to store them ...

Page 289: ...Cayman 2006 Chassis Information Section 10 281 ...

Page 290: ...282 Section 10 Chassis Information Cayman 2006 ...

Page 291: ...Cayman 2006 Chassis Information Section 10 283 NOTES ...

Page 292: ...R Julie Slagle IN Fran Weisenstein IN Amanda Murray IN Thomas Joachim IN Technical Illustrator Josh Means Additional Illustrations Kelly Stroble Aaron Graham Dustin Hutchcraft PRINTING Holiday Graphics IN ONLINE Corporate Site www monaco online com Online Tours www monaco online com tours Cayman 2006 Technical Writer Nate Bondurant Cayman 2006 Layout Design Cover Kelly Stroble TECHNICAL PUBLICATIO...

Page 293: ...Cayman 2006 INDEX ...

Page 294: ......

Page 295: ...the Battery 199 Battery Chassis 208 Battery Cut off Switch 186 Battery Disconnect Chassis 207 Battery Disconnect House 186 Battery Specification Charts 278 Bedroom TV Swivel 144 Brake Auxiliary 235 Brake Systems 233 Air Brakes 233 Backup Brake Systems 235 Brake Adjustment Slack Adjuster 234 Park Emergency Brake System 234 Breaking Camp 33 C Carbon Monoxide Detector 60 Alarm 61 Cleaning Maintenance ...

Page 296: ...ntroduction 125 Escape Egress Window 63 Exhaust Brake 235 Maintenance 236 Exterior Care 67 Bright Metal 69 Corrosion 67 Drying 67 Paint Codes 69 Tire Care 69 Washing 67 Waxing 68 Exterior Maintenance 70 Fiberglass 70 Roof Care Seal Inspections 70 Sealant Types 71 F Fabrics 72 Fabric Cleaning Codes 76 Fabric Specification Charts 77 Optima Leather O Vinyl 75 Vinyl 73 Fans 136 Automatic 136 Automatic ...

Page 297: ... 202 LP Gas Consumption 180 LP Gas Detector 170 Alarm 171 Maintenance 172 Testing 171 LP Gas Distribution Lines 179 LP Gas Emergency Procedures Checklist 172 LP Gas Fundamentals 176 LP Gas Hose Inspection 178 LP Gas Regulator 177 LP Gas Safety Tips 180 LP Gas Systems 169 LP Gas Tank 172 Accessory Hookup 175 Measurement 172 Tank Capacity 173 Tank Filling 173 Tank Operation 174 Lubrication Charts 27...

Page 298: ...Air Pressure Checklist 44 Importance of Air Pressure 40 Inspecting Pressure 43 Storage of Tires Long Term 46 Supporting When Leveling 44 Tire Chart Goodyear 41 Tire Pressure Inflation Guideline 41 Tire Rotation 46 Tire Vibration 45 Tread 46 Toilet 159 Cleaning Maintenance 159 Drain Traps Auto Vents 160 Operating Instructions 159 Towing Procedures 38 Brake Disabling Parking Brake 39 Transfer Switch ...

Page 299: ...artment 117 Draining Storage 118 Operation 115 Pressure Temperature Relief Valve 117 Thermostats 116 Tips 118 Troubleshooting 118 Water Heater Bypass 116 Water Pump 151 Water Pump Troubleshooting 151 Water Systems 153 Disinfecting Fresh Water 153 Troubleshooting 153 Water Systems Introduction 149 Water System Diagram 164 Water Tanks 149 Measurements Calibration 149 Weighing the Motorhome 48 Cargo ...

Page 300: ...292 Index Cayman 2006 NOTES ...

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