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AT 2200 Air Head Crimp Tool 

Doc. No. 64005-1500 

Release Date: 01-16-03 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: C 

Revision Date: 01-10-06 

TERMINAL 

BARREL 

TERMINAL 

LOCATOR 

WIRE 

CONDUCTOR 

PUNCH 

INSULATION 

ANVIL 

Figure 3 

INSULATION 

PUNCH 

CONDUCTOR 

ANVIL 

Figure 2 

TERMINAL 

WIRE 

 
3.  Push on wire to assure it is still fully seated in the terminal.  (See Figure 2 and 3).  Cycle the tool. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4.  Lift the locator blade or wire stop and remove the crimped terminal.  Inspect for proper crimp location, and check for insulation 

closure. Locator is adjustable up and down to keep terminals straight after crimping. 

5.  When crimping butt splices, or 3-way and 4-way terminals the locator must be removed.  Splices must be visually aligned with 

the tooling inside the insulation crimp (See Figure 4). 

 

Note

:  Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if 

using unbrazed product, as this will provide higher pull force values. 

 
6.  If the insulation part of the crimp needs to be adjusted, first 

disconnect air source and loosen the M4 screw on the bottom 
tool jaw, then insert a 3/32” hex wrench (supplied) into the 
bottom of the lower die (See Figure 5).  A clockwise (CW) 
rotation decreases insulation crimp while a counter-clockwise 
(CCW) rotation increases insulation crimp. After adjusting 
retighten the M4 screw.  Reconnect air source.

 

 
 
 
 
 
 
 
 

CONDUCTOR 

ANVIL 

Figure 4 

INSULATION 

ANVIL 

WIRE 

INSULATION 

PUNCH 

CONDUCTOR 

PUNCH 

TERMINAL 

Summary of Contents for AT 2200

Page 1: ...how the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor Wire Size AWG UL 486 A UL 486 C 16 N A 15 14 N A 25 12 70 35 10 80 40 UL 486 A Terminals Copper conductors only UL 486 C Butt Splices The following is a partial list of the product part numbers and their specificati...

Page 2: ... 5 72 Wire Size 10 12 AWG 5 00 3 00 mm Terminal Wire Strip Length Insul Dia Max Terminal No Eng No REF In mm In mm 19115 0041 C 8710 05 375 9 53 225 5 72 19115 0042 C 8710 06 375 9 53 225 5 72 19115 0046 C 8718 08 375 9 53 225 5 72 19115 0048 C 8719 10 375 9 53 225 5 72 19127 0086 C 817 08 375 9 53 225 5 72 19127 0089 C 817 10 375 9 53 225 5 72 19139 0060 C 8105 08 375 9 53 225 5 72 19144 0037 C 2...

Page 3: ...3 way and 4 way terminals the locator must be removed Splices must be visually aligned with the tooling inside the insulation crimp See Figure 4 Note Whenever crimping without the locator make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product as this will provide higher pull force values 6 If the insulation part of the crimp needs to be adjusted first disco...

Page 4: ...n 4 When tool is not in use store the tool in a clean dry area Tool Calibration A Certificate of Calibration see last page was supplied with the tool To recalibrate this tool pin gauge measurements should be taken in each conductor nest and compared to this chart The tool should be lubricated prior to recalibration to ensure consistent measurements Wire Range X Dimension Conductor Crimp Nest Color...

Page 5: ...rom an Industrial supply company such as MSC 1 800 645 7270 Item Order No Description Quantity 64005 1500 Crimp Tool Head Fig 6 1 64005 0000 Basic Air Tool Head 1 2 64001 1575 Locator Assembly 1 3 64001 1570 Tooling Kit 1 Tooling Kit Only 4 64001 1502 Conductor Punch 1 5 64001 1501 Conductor Anvil 1 6 64001 1504 Insulation Punch 1 7 64001 1503 Insulation Anvil 1 8 N A 4 mm Dia by 5 0 mm Lg Roll Pi...

Page 6: ...ed Item Order No Description Quantity 64005 0000 Basic Air Tool Head Fig 7 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12LG Freedrive Pan Head Screw 1 4 N A M4 by 30LG Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 The following purchased parts are available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...t Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this opera...

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