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AT2080 Air Crimp Tool Head 

Doc No: ATS-640052500 

Release Date: 01-20-03 

UNCONTROLLED COPY

 

Page 8 of 8 

Revision: B 

Revision Date: 09-02-03 

Air Powered 

Crimp 

Tool Head

 

 

 

Certificate of Calibration 

Order No. 64005-2500 

Engineering No. AT 2080

 

 
 

Tool Order Number __________________ 
 
Tool Eng. Number___________________ 
 
Tool Revision______________________ 
 
Serial Number_____________________ 
 
Date of Manufacture  
 
 
Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. 
 
 
Range Conductor Nest # 1 = ____________- Actual = ___________ 
 
 
 
Technician _______________________ 
 
Date of Calibration __________________ 
 
Calibration should be done every 5,000 cycles or 3 months. 
Tools should be lubricated during this operation. 
 
 
 
 
 
 

Visit our Web site at http://www.molex.com 

Summary of Contents for 64005-2500

Page 1: ... use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break ...

Page 2: ...A Stranded only 2 1 UL CSA Stranded only 2 4 UL CSA Stranded only 2 3 UL CSA Stranded only 2 2 UL CSA Stranded only 2 1 UL CSA Stranded only 1 4 UL CSA Stranded only 1 3 UL CSA Stranded only 1 2 UL CSA Stranded only 1 1 UL CSA Stranded only 1 5 UL CSA Stranded only 1 4 UL CSA Stranded only 1 3 UL CSA Stranded only 1 2 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 19160...

Page 3: ...ly 4 2 UL CSA Stranded only 4 1 UL CSA Stranded only 3 8 UL CSA Stranded only 3 7 UL CSA Stranded only 3 6 UL CSA Stranded only 3 5 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 191600024 NC 8 Wire Type Wire Gauge AWG Rating 8 10 12 14 16 18 Stranded only 3 4 UL CSA Stranded only 3 3 UL CSA Stranded only 3 2 UL CSA Stranded only 2 9 UL CSA Stranded only 2 8 UL CSA Stra...

Page 4: ...e Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage ...

Page 5: ...Range X Dimension Conductor Crimp Awg mm Mean Go No Go 8 8 50 140 136 146 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge This...

Page 6: ...n Date 09 02 03 2 3 1 Figure 5 M4 LOCKNUT W HEX NYLON INSERT 4 5 PARTS LIST Item Order No Description Quantity 64005 2500 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 2575 Locator Assembly 1 3 64001 2570 Tooling Kit 1 Tooling Kit Only 4 64001 2501 Conductor Punch 1 5 64001 2502 Conductor Anvil 1 ...

Page 7: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 8: ...g Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ___________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should...

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