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Hand Crimp Tool 1.20mm (.047”) Pitch Pico-EZmate™ Crimp Terminals 

Doc No: ATS-6381948000 

Release Date: 08-17-09 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: A 

Revision Date: 08-17-09 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

 

HAND CRIMP TOOL

 

SPECIFICATION SHEET 

Order No. 63819-4800 

 
 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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This tool is designed to be used with reeled product due to the small size of the connector 

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This tool is designed for prototype work only and is not designed for production 

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The reeled product must be cut into 5-inch strips to be processed in this hand tool 

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This tool is IPC/WHMA A-620 Class 2 compliant as indicated 

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This tool is RoHS compliant, however RoHS compliant is not required 

 

SCOPE 

 
Products: 1.20mm (.047”) Pitch Pico-EZmate™ Wire-to-Board Crimp Terminal, 28 AWG. 
 

Insulation Diameter 

Wire Size 

IPC/WHMA-A620

 

Terminal

 

Strip Length 

Terminal 

Series No. 

Terminal Order No. 

Reel Form Only 

AWG  mm² 

mm 

In. 

mm 

In. 

mm 

In. 

78172-0410 

78172 

78172-0411 

28 

0.08  0.55-0.70  .022-.028  0.55-0.70  .022-.028  0.90-1.30  .035-.051 

To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. 

Overall insulation OD specification for terminal. 

Customer to cut off terminal from reel: 0.05mm (.002”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 7 

Summary of Contents for 78172 Series

Page 1: ...h strips to be processed in this hand tool This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products 1 20mm 047 Pitch Pico EZmate Wire to Board Crimp Terminal 28 AWG Insulation Diameter Wire Size IPC WHMA A620 Terminal Strip Length Terminal Series No Terminal Order No Reel Form Only AWG mm mm In mm In mm In 78172 04...

Page 2: ... Ref Wire Size Height Width Height Width Pull Force Minimum Terminal Series No AWG mm2 mm In mm In mm In mm In N Lb 78172 28 0 08 0 44 0 48 017 019 0 85 033 0 77 030 0 85 033 10 0 2 25 OPERATION CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Open the tool by squeezing the handles together at the end of the closi...

Page 3: ...ree cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil used at the piv...

Page 4: ...ustment wheel until the 6th position is located over the 2mm locking screw tapped hole If it is necessary to move to the 7th position then the adjustment wheel should be turned counter clockwise CCW until the 7th position is over the 2mm locking screw tapped hole 4 Replace the 2mm locking screw aligning the nearest notch in the setting wheel to locking screw 5 Check the crimp specifications and co...

Page 5: ... Certification Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a terminal to a wire which has been stripped 12 7mm 1 2 long so there is no crimping of the insulation Pull the terminal and wire at a rate no faster than 25mm 1 00 per minute See the Molex w...

Page 6: ...ng Ratchet 1 3 63600 0479 Spring Main 1 4 69008 0972 Adjuster Wheel 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49 89 413092 0 eurinfo molex com Corporate Headquar...

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